GEA T.VIS M-15 User manual

Control and feedback systems
GEA T.VIS® M-15
Operating instruction (Translation from the original language)
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COPYRIGHT
These Operating Instructions are the English translation of the original operating
instructions in the sense of the EU Machinery Directive. This document is
protected by copyright. All rights reserved. The document may not, in whole or in
part, be copied, reproduced, translated or reduced to an electronic medium of
machine-readable form without the express permission of GEA Tuchenhagen
GmbH.
LEGAL NOTICE
Word marks
The designations T.VIS®, VARIVENT®, ECOVENT®, STERICOM®, VESTA® und
LEFF® are protected trademarks of GEA Tuchenhagen GmbH.
We kindly request that you answer a few short questions about these instruction
manual. Use the following QR code or link to access the questionnaire:
https://www.ntgt.de/ra/s.aspx?s=367112X57707125X58087
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TABLE OF CONTENTS
1 General Information 7
1.1 Information on the Document 7
1.1.1 Binding Character of These Operating Instructions 7
1.1.2 Notes on the Illustrations 7
1.1.3 Symbols and Highlighting 7
1.2 Manufacturer address 8
1.3 Contact 8
2 Safety 9
2.1 Intended use 9
2.1.1 Requirements for operation 9
2.1.2 Improper operating conditions 9
2.2 Operator’s Duty of Care 10
2.3 Subsequent changes 10
2.4 IP Protection Classes 11
2.5 General safety instructions and dangers 11
2.5.1 Principles for safe operation 12
2.5.2 Environmental Protection 12
2.5.3 Electrical Equipment 12
2.6 Supplementary Regulations 13
2.7 Qualification of personnel 13
2.8 Safety equipment 14
2.8.1 Signs 14
2.9 Residual dangers 15
2.9.1 Electrostatically Endangered Components and Modules 15
2.10 Danger zones 16
3 Description 17
3.1 Design 17
3.2 Functional description 19
3.2.1 Operation Principle 19
3.2.2 Control Top without Solenoid Valves 19
3.2.3 Control Top with Solenoid Valves 20
3.2.4 Control Top with Cap 20
3.2.5 Safety Air Exhaust/Installation Position 20
4 Transport and storage 22
4.1 Storage conditions 22
4.2 Transport 22
4.2.1 Scope of supply 22
5 Technical data 23
5.1 Type plate 23
5.2 Technical data 26
5.3 Specifications interface module 24V DC Version 28
5.4 Specifications for AS-Interface Adapter Module 29
5.5 Specifications for DeviceNet Adapter Module 30
5.6 DIP Switch 31
5.7 Accessories 32
5.8 Tool 33
5.9 Lubricants 34
5.10 Equipment 34
6 Assembly and installation 36
6.1 Safety instructions 36
6.2 Establishing hose connections 36
6.3 Pneumatic connections 36
6.3.1 Control Top with 1 Solenoid Valve or Without Solenoid Valve 37
6.3.2 Control Top with 2 Solenoid Valves 38
6.3.3 Control Top with 3 Solenoid Valves 39
6.4 Electrical connections 40
6.4.1 Overview 40
6.4.2 ASI Connections 41
6.4.3 External Proximity Switch (170) 42
6.4.4 Electrical 24 V DC Wiring 42
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Plug M12 / 5-pin (24.5) 43
Plug M12 / 8-pin (24.1) 43
Interface module with 2 sensors 44
6.4.5 Electrical Wiring of AS-Interface 46
Plug M12 / 2-pin (24.3) 46
6.4.6 Electrical DeviceNet Wiring 47
Plug M12 / 5-pin (24.2) 47
DeviceNet adapter module 48
6.4.7 Wiring Diagram for 24 V DC Control Systems with P Logic 49
6.4.8 Wiring Diagram for 24 V DC Control Systems with N Logic 51
6.4.9 Wiring Diagram for T.VIS M-15 with Adapter Module 52
6.4.10 Wiring Diagram for T.VIS M-15 24 V DC 54
6.5 Visual Display 56
6.5.1 Illuminated dome 56
6.6 Mounting the Control Top to Different Valves 56
6.6.1 Mounting to VARIVENT Valve or STERICOM Valve Types N_A/D, R 58
6.6.2 Mounting to a Butterfly Valve T-smart 8000 59
6.6.3 Mounting to a Butterfly Valve T-smart 7 and a Mixproof Butterfly Valve T-smart 9 61
6.6.4 Mounting to ECOVENT Valves N_ECO and W_ECO 62
6.6.5 Mounting to VESTA Valve H_A/M 64
6.6.6 Mounting to VESTA Valve H_A 66
6.6.7 Mounting to Valve N_/E or W_/E or STERICOM Valve 68
6.6.8 Mounting to a T-smart Single-Seat and Double-Seal Valve 70
6.6.9 Fitting to an ASEPTOMAG Valve 71
6.6.10 Replacing Control Tops 72
7 Start-up 73
7.1 Safety notes 73
7.2 73
7.3 Checking Valve Actuation 74
7.4 Service Function 74
7.5 Adjusting the Sensor in the Control Top 74
7.5.1 Seat Valves – Position of Sensor S1 Up 77
7.5.2 T-smart Butterfly Valves 79
7.6 Adjust the proximity switch in the lantern - for unbalanced double disks of the valves D, R, Y, B, T_R 82
7.7 Adjusting the Proximity Switch in the lantern of PMO Valve Type M/2.0 84
7.8 Test procedure for Tuchenhagen PMO valves type M / 2.0 86
7.8.1 Purpose 87
7.8.2 Process Overview 87
7.8.3 Hardware Description 87
7.8.4 Test Procedure 1 87
7.8.5 Test Procedure 2 88
8 Operation and control 90
8.1 Safety instructions 90
9 Cleaning 91
9.1 Cleaning 91
10 Maintenance 92
10.1 Safety instructions 92
10.2 Inspections 93
10.3 Removing the Control Top from the Valve 94
10.4 Dismantling the Control Top into its Components 95
10.4.1 Variants of the Control Top 95
10.4.2 Removing the Cap 95
10.4.3 Removing the Solenoid Valves and the Control Plate 96
10.4.4 Removing the logic element NOT (seal pack) 97
10.4.5 Fitting the Logic Element NOT (Sealing Package) 98
10.4.6 Removing the Adapter Module 99
10.4.7 Removing the Interface Module 99
10.4.8 Removing the pneumatic block 100
10.4.9 Fitting the Pneumatic Block 100
10.4.10 Install pneumatic connections 102
10.5 Maintenance 102
10.5.1 Replacing the Seals on the Base 102
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11 Alarms 104
11.1 Malfunctions and remedies 104
12 Decommissioning 105
12.1 Safety instructions 105
12.2 Disposal 105
12.2.1 General notes 105
13 Spare parts list - control top type T.VIS M-15 106
14 Spare parts list - Switch bar T.VIS M-15 111
15 Dimension sheet - Control top type T.VIS M-15 113
16 Dimension sheet - Switch bar LFT-R T.VIS M-15 for lifted valves 114
17 Appendix 117
17.1 Lists 117
17.1.1 Abbreviations and terms 117
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1 General Information
1.1 Information on the Document
The present Operating Instructions are part of the user information for the
product. The Operating Instructions contain all the information you need to
transport, install, commission, operate and carry out maintenance for the product.
1.1.1 Binding Character of These Operating Instructions
These Operating Instructions contain the manufacturer's instructions to the
operator of the product and to all persons who work on or use the product
regarding the procedures to follow.
Carefully read these Operating Instructions before starting any work on or using
the product. Your personal safety and the safety of the product can only be
ensured if you act as described in the Operating Instructions.
Store the Operating Instructions in such a way that they are accessible to the
operator and the operating staff during the entire life cycle of the product. When
the location is changed or the product is sold make sure you also provide the
Operating Instructions.
1.1.2 Notes on the Illustrations
The illustrations in these Operating Instructions show the product in a simplified
form. The actual design of the product can differ from the illustration. For detailed
views and dimensions of the product please refer to the design documents.
1.1.3 Symbols and Highlighting
In these Operating Instructions, important information is highlighted by symbols
or special formatting. The following examples illustrate the most important types
of highlighting.
Danger
Warning: Fatal Injuries
Failure to observe the warning can result in serious damage to health, or
even death.
► The arrow identifies a precautionary measure you have to take to avoid
the hazard.
Warning: Explosions
Failure to observe the warning can result in severe explosions.
► The arrow identifies a precautionary measure you have to take to avoid
the hazard.
General Information
Information on the Document
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Warning!
Warning: Serious Injuries
Failure to observe the warning can result in serious damage to health.
► The arrow identifies a precautionary measure you have to take to avoid
the hazard.
Caution!
Warning: Injuries
Failure to observe the warning can result in minor or moderate damage to
health.
► The arrow identifies a precautionary measure you have to take to avoid
the hazard.
Notice
Warning: Damage to Property
Failure to observe the warning can result in serious damage to the
component or in the vicinity of the component.
► The arrow identifies a precautionary measure you have to take to avoid
the hazard.
Carry out the following steps: = Start of a set of instructions.
1. First step in a sequence of operations.
2. Second step in a sequence of operations.
®Result of the previous operation.
®The operation is complete, the goal has been achieved.
Hint!
Further useful information.
1.2 Manufacturer address
GEA Tuchenhagen GmbH
Am Industriepark 2-10
21514 Büchen
1.3 Contact
Tel.:[phone]
Fax:[phone]
[email protected]
www.gea.com
General Information
Manufacturer address
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2 Safety
2.1 Intended use
The T.VIS M-15 control top can be used for the pneumatic and electrical
connection of all Tuchenhagen process valves with VARIVENT adaptation. Using
the device for any other purpose is considered contrary to its designated use.
The control top T.VIS M-15 is available as
•position indicator without solenoid valve
•with solenoid valve as control top
The control top T.VIS M-15 is completely installed on the dedicated actuator/
adapter of the process valve by means of a clamp connection. Due to the internal
air guiding system, the control air can pass directly from the control top into the
actuator on suitable process valves. For process valves which do not allow the air
to be guided internally, the control top has a connection option for supplying the
air externally via a hose.
With T.VIS M-15 the following can be carried out for all valves:
•monitoring the non-actuated position of the valve disk,
•monitoring the actuated position of the valve disk,
•provision of an PNP or NPN output for feedback signals,
•coloured visualization of the valve position and status via the illuminated
dome fitted on the control top.
In addition, with T.VIS M-15 you can monitor the non-actuated position of the
double-disk with an initiator in the lantern for all double-seat valves.
The control top T.VIS M-15 may not be used in areas where ATEX approval is
required.
Hint!
The manufacturer will not accept any liability for damage resulting
from any use of the valve which is not in accordance with the
designated use of the valve. The risk is borne solely by the operating
company.
2.1.1 Requirements for operation
The prerequisite for reliable and safe operation of the component is proper
transportation and storage as well as professional installation and assembly.
Operating the unit within the limits of its designated use also involves adhering to
the operating, inspection and maintenance instructions.
2.1.2 Improper operating conditions
The operational safety of the component can not be guaranteed under improper
operating conditions. Therefore avoid improper operating conditions.
The operation of the component is not permitted if:
•Persons or objects are in the danger zone.
Safety
Intended use
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•Safety devices are not working or were removed.
•Malfunctions have been detected on the component.
•Damage to the component has been detected.
•Maintenance intervals have been exceeded.
2.2 Operator’s Duty of Care
The operating company of the component has a special responsibility for the
proper and safe handling of the component within their company. Only use the
component when it is in perfect operating condition in order to prevent danger to
persons and property.
This operating manual contains information that you and your employees need
for safe operation over the life of the component. Be sure to read these Operating
Instructions carefully and ensure that the measures described here are observed.
The operator's duty of care includes planning the necessary safety measures and
monitoring that these measures are observed. The following principles apply:
•Only qualified personnel may work on the component.
•The operating company must authorize personnel to carry out the relevant
tasks.
•Order and cleanliness must be maintained at the work stations and in the
entire area surrounding the component.
•Personnel must wear suitable work clothing and personal protective
equipment. As the operating company must ensure that work clothing and
personal protective equipment are used.
•Inform personnel regarding any properties of the product which might pose a
health risk and the preventative measures to be taken.
•Have a qualified first-aid representative on call during the operation. This
person must be able to initiate any necessary first-aid measures in case of an
emergency.
•Clearly define procedures, competences and responsibilities for those
working in the area of the component. Everybody must know what to do in
case of an emergency. Instruct the staff in this respect at regular intervals.
•The signs on the component must always be complete and easy to read.
Check, clean and replace the signs as necessary at regular intervals.
•Observe the Technical Data specified and the limits of use!
Hint!
Carry out regular checks. This way you can ensure that these
measures are actually observed.
2.3 Subsequent changes
Safety
Operator’s Duty of Care
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