GEA D 10 User instructions

Mechanische Trenntechnik / GEA Westfalia Separator
Settings and malfunctions
Designation
Control system for separators with self-cleaning bowl
Type
D 10
No.
8555-9201-000
Edition
0109

2 8555-9201-000/ 0109
Mechanical Separation / GEA Westfalia Separator
TRANSLATION OF ORIGINAL MANUAL
Subject to modification!
The authors are always grateful for comments and suggestions for improving
the documentation. They can be addressed to:
Mechanical Separation
GEA Westfalia Separator GmbH
Werner-Habig-Straße 1 · D-59302 Oelde
Tel.: [phone] / 77-0 · Fax: [phone] / 77-17 78
[e-mail] · www.westfalia-separator.com

8555-9201-000/ 0109 3
Mechanical Separation / GEA Westfalia Separator
For your safety
•
Take special care when carrying out operations marked with this
symbol -
otherwise danger to life!
•Strictly adhere to instructions marked with this symbol.
This avoids damage to the separator and other equipment.
Note:
•This symbol is not a safety precaution but rather a reference to infor-
mation which help to better understand the separator or plant compo-
nents and the processes.
•Refer to the separator and control manual.

4 8555-9201-000/ 0109
Mechanical Separation / GEA Westfalia Separator
1Timer overview 7
1.1 Timer list OSD 6-...-… ............................................................................. 8
1.2 Timer list OSD 18-...-… ........................................................................... 9
1.3 Timer list OSD 35-...-… .........................................................................10
1.4 Timer list OSD 60-...-… .........................................................................11
1.5 Timer description -T00 to T62 ............................................................12
2Counter overview 15
2.1 Counters and time recording .................................................................15
2.1.1 Settings .................................................................................................. 16
2.1.2 Description ............................................................................................. 17
2.2 Alarm settings for temperature and ejection monitoring ........................ 18
3Process sequence 19
3.1 Program logic -Diagram ...-0136-... .................................................... 19
3.1.1 Diagram ...-0136-... Legend components ............................................. 21
3.1.2 Diagram ...-0136-... Legend line/tank ................................................... 22
3.1.3 Diagram ...-0136-... -Chapter "A”........................................................23
3.1.4 Diagram ...-0136-... -Chapter “B”........................................................24
3.1.5 Diagram ...-0136-... -Chapter “C”........................................................ 25
3.1.6 Diagram ...-0136-... -Chapter “D”........................................................ 26
3.1.7 Diagram …-0136-… -Chapter “E“.......................................................27
3.2 Program logic -Diagram ...-0196-... .................................................... 28
3.2.1 Diagram …-0196-… -Legend components......................................... 29
3.2.2 Diagram …-0196-… -Legend components......................................... 30
3.2.3 Diagram ...-0196-... -Chapter “A”........................................................31
3.2.4 Diagram ...-0196-... -Chapter “B”........................................................32
3.2.5 Diagram ...-0196-... -Chapter “C”........................................................ 33
3.2.6 Diagram ...-0196-... -Chapter “D”........................................................ 34
3.2.7 Diagram …-0196-… -Chapter “E“.......................................................35
3.3 Program logic -Diagram ...-91-... ........................................................ 36
3.3.1 Diagram ...-91-... Legend modules .......................................................37
3.3.2 Diagram ...-91-... Legend lines/tank ..................................................... 38
3.3.3 Diagram ...-91-... -Chapter “A”............................................................ 39
3.3.4 Diagram ...-91-... -Chapter “B”............................................................40
3.3.5 Diagram ...-91-... -Chapter “C”............................................................ 41
3.3.6 Diagram ...-91-... -Chapter “D”............................................................ 42
3.3.7 Diagram ...-91-... -Chapter “E”............................................................43
Trouble shooting 45
4.1 Alarm #00 -Know-how protection ....................................................... 46
4.2 Alarm #01 -Motor protection ...............................................................47
4.3 Alarm #05 -TAL product feed.............................................................. 48
4.4 Alarm #06 -TAH product feed .............................................................49
4.5 Alarm #07 -Ejection monitoring........................................................... 50
4.6 Alarm #08 -LAHH sludge tank ............................................................ 51

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Mechanical Separation / GEA Westfalia Separator
4.7 Alarm #09 -feed pump fault ................................................................52
4.8 Alarm #10 -Sludge pump fault ............................................................ 53
4.9 Alarm #11 -Vibration stage 1 (option)................................................ 54
4.10 Alarm #12 -Vibration stage 2 (option)................................................ 55
4.11 Alarm #13 -Fault series operation (option) ......................................... 56
4.12 Alarm #15 -WMS system fault ............................................................ 57
4.13 Alarm #18 -Bowl monitoring................................................................ 58
4.14 Alarm #19 -Separator motor OFF....................................................... 59
4.15 Alarm #21 -WMS sensor fault (option) ............................................... 60
4.16 Alarm #22 -Sludge pump running time too long .................................61
4.17 Alarm #23 -WMS activates too often ..................................................62
4.18 Alarm #27 -Maintenance interval........................................................ 63
4.19 Warning #28 -Warning water content .................................................64
4.20 Alarm #33 -Ejection monitoring (option) ............................................. 65
4.21 Alarm #34 -Bowl monitoring (option) .................................................. 66
4.22 Alarm #35 -Separator start monitoring (option) .................................. 67
4.23 Alarm #36 -Belt monitoring (option) .................................................... 68
4.24 Alarm #37 -Max. speed monitoring (option) .......................................69
4.25 Alarm #38 -Min. speed monitoring (option) ........................................70
4.26 Alarm #39 -PT1 function (option)........................................................71
4.27 Alarm #40 -No water seal ................................................................... 72
4.28 Alarm #41 -Min. separating time.........................................................73
4.29 Alarm #42 -SMS sensor fault (option) ................................................ 74
4.30 Alarm #43 -PT2 sensor active when idling .........................................75
4.31 Alarm #44 -PAL1 clean oil discharge ................................................. 76
4.32 Alarm #45 -PAH1 clean oil discharge................................................. 77
4.33 Alarm #46 -Emergency-Off ................................................................. 78
4.34 Alarm #48 -Water discharge ............................................................... 79
5Alarm Simulation and Test 81
5.1 Alarms #01 to #10..................................................................................82
5.2 Alarms #11 to #20..................................................................................83
5.3 Alarms #21 to #30..................................................................................84
5.4 Alarms #31 to #40..................................................................................85
5.5 Alarms #41 to #50..................................................................................86
6Ejection / bowl monitoring 87
6.1 Graphic representation of an ejection / bowl monitoring -
motor current ......................................................................................... 88
6.2 Graphic representation of an ejection / bowl monitoring - speed .......... 89
7Bowl volume / speed settings 91
7.1 Bowl volume........................................................................................... 92
7.2 Speed settings ....................................................................................... 92

6 8555-9201-000/ 0109
Mechanical Separation / GEA Westfalia Separator
N
N
o
o
t
t
e
e
N
No ot te es s
N
No ot ti iz ze en n
A
An no ot ta ac ci io on ne es s
Д
Дл ля я з за ап пи ис се ей й
M
Mu ui is st ti ii in np pa an no ot t
Σ
Ση ημ με ει ιώ ώσ σε ει ις ς
N
No ot ta at te er r
N
No ot te es s
N
No ot te e

8555-9201-000/ 0109 7
Mechanical Separation / GEA Westfalia Separator
1 Timer overview
1.1 Timer list OSD 6-...-… ............................................................................. 8
1.2 Timer list OSD 18-...-… ........................................................................... 9
1.3 Timer list OSD 35-...-… .........................................................................10
1.4 Timer list OSD 60-...-… .........................................................................11
1.5 Timer description -T00 to T62 ............................................................ 12

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Mechanical Separation / GEA Westfalia Separator
1.1 Timer list OSD 6-...-…
Timer
Control D10
Remarks
Separator model
Complete text Display text
OSD 6
-0136-
-0196-
-91-
HFO
LO
LO / (M)DO / HFO
sec
T00 Partial ejection
Partial ejection
1.5 1.5 1.5
T01
Displacement Displacement
8 8 8
T02
Filling Filling
8 8 8
T03
Waiting Waiting
5 5 5
T04
Total ejection Total ejection
2 2 2
T05
Speed recovery after total ejection Speed recov. total
8 8 8
T06
Closing water impulse Closingwater imp
0.08 0.08 0.08
T07
Alarm delay Alarm delay
10 10 10
T08
Waiting after displacement Wait aft.displac
5 5 5
T09
Waiting after filling Wait aft.filling
5 5 5
T10
Separator starting Sep. runup
240 240 240
T11
Alarm bridging Alarm-bridging
30 30 30
T12
Waiting after 1st ejection Wait aft 1. Eject
5 5 5
T13
Speed recovery after partial ejection Speed rec.part Speed 8 8 8
T14 Closing water interval
Closing Interval
600 600 600
T15
Circulation valve close Circ.valve clos
60 0 0
T16
Circulation valve open Circ.valve open
5 0 0
T17
Water content bridging Water cont. bridging
0 600 0
T18
Sludge tank alarm delay LSHH-Sludgetank
10 10 10
T19
Water impulse at start Water pulse bef. start
3 3 3
T20
Separation Separation no password
7 200 7 200 7 200
T21
Min. separation time Min-Sep.-Time
600 0 0
T22
High water content High water cont.
10 10 0
T23
Feed pump delay Feed pump delay
300 300 300
T24
Sludge pump delay off Sludgep.delay
60 60 60
T25
Vibration 1 - delay Vibro 1 option
180 180 180
T26
Vibration 2 -delay Vibro 2 option
2 2 2
T27
SMS low pressure delay SMS PSL delay
10 0 0
T28
Ejection monitoring Ejection monitor
5 5 5
T29
Brake for separator Brake for Sep. option
300 300 300
T30
Free Free
T31
Free Free
T32
WMS-Mode WMS-Mode
0 5 400 0
T33
SMS-Mode SMS-Mode
0 120 0
T34
Circuit valve delay Circuirt v. delay
0 10 0
T35
Water seal broken Water.Seal
0 10 0
T36
SMS Press.Check SMS Press.Check
0 1 0
T37
SMS Waiting SMS Waiting
0 3 0
T38
WMS sensor flushing WMS sens. flushing
0 20 0
T39
Separator motor off Separator off
1 800 1 800 1 800
T40
CU sludge pump on CE sludgepump on option
60 60 60
T41
CU sludge pump delay CU-Sl.Pu delay
option
600 600 600
T42
Free Free
- - -
T43
Free Free
- - -
T44
SMS sensor check SMS sensor check option
35 35 0
T45
WMS sensor check WMS sensor check option
300 20 0
T46
Free Free
- - -
T47
Min.SMS Time Min. SMS Time
0 18 0
T60
Start impulse Start impulse option
10 10 0
T61
Sensor interval Sensor interval option
2 2 0
T62
Sensor impulse Sensor impulse option
1 1 0

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Mechanical Separation / GEA Westfalia Separator
1.2 Timer list OSD 18-...-…
Timer
Control D10
Remarks
Separator model
Complete text Display text
OSD 18
-0136-
-0196-
-91-
HFO
LO
LO / (M)DO / HFO
secs
T00 Partial ejection
Partial ejection
2 2 2
T01
Displacement Displacement
13 13 13
T02
Filling Filling
13 13 13
T03
Waiting Waiting
5 5 5
T04
Total ejection Total ejection
2.5 2.5 2.5
T05
Speed recovery after total ejection Speed recov. total
10 10 10
T06
Closing water impulse Closingwater imp
0.1 0.1 0.1
T07
Alarm delay Alarm delay
10 10 10
T08
Waiting after displacement Wait aft.displac
5 5 5
T09
Waiting after filling Wait aft.filling
5 5 5
T10
Separator starting Sep. runup
240 240 240
T11
Alarm bridging Alarm-bridging
30 30 30
T12
Waiting after 1st ejection Wait aft 1. Eject
5 5 5
T13
Speed recovery after partial ejection Speed rec.part Speed
10 10 10
T14
Closing water interval Closing Interval
600 600 600
T15
Circulation valve close Circ.valve clos
60 0 0
T16
Circulation valve open Circ.valve open
5 0 0
T17
Water content bridging Water cont. bridging
0 600 0
T18
Sludge tank alarm delay LSHH-Sludgetank
10 10 10
T19
Water impulse at start Water pulse bef. start
3 3 3
T20
Separation Separation no password
7 200 7 200 7 200
T21
Min. separation time Min-Sep.-Time
600 0 0
T22
High water content High water cont.
15 15 0
T23
Feed pump delay Feed pump delay
300 300 300
T24
Sludge pump delay off Sludgep.delay
60 60 60
T25
Vibration 1 - delay Vibro 1 option
180 180 180
T26
Vibration 2 -delay Vibro 2 option
2 2 2
T27
SMS low pressure delay SMS PSL delay
10 0 0
T28
Ejection monitoring Ejection monitor
5 5 5
T29
Brake for separator Brake for Sep. option
600 600 600
T30
Free Free
T31
Free Free
T32
WMS-Mode WMS-Mode
0 5 400 0
T33
SMS-Mode SMS-Mode
0 120 0
T34
Circuit valve delay Circuirt v. delay
0 10 0
T35
Water seal broken Water.Seal
0 10 0
T36
SMS Press.Check SMS Press.Check
0 1 0
T37
SMS Waiting SMS Waiting
0 3 0
T38
WMS sensor flushing WMS sens. flushing
0 20 0
T39
Separator motor off Separator off
1 800 1 800 1 800
T40
CU sludge pump on CE sludgepump on option
60 60 60
T41
CU sludge pump delay CU-Sl.Pu delay
option
600 600 600
T42
Free Free
- - -
T43
Free Free
- - -
T44
SMS sensor check SMS sensor check option
60 60 0
T45
WMS sensor check WMS sensor check option
300 20 0
T46
Free Free
- - -
T47
Min.SMS Time Min. SMS Time
0 7 0
T60
Start impulse Start impulse option
20 20 0
T61
Sensor interval Sensor interval option
2 2 0
T62
Sensor impulse Sensor impulse option
1 1 0

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Mechanical Separation / GEA Westfalia Separator
1.3 Timer list OSD 35-...-…
Tim e r
Control D10
Remarks
Separator model
Complete text Dis p la y te xt
OS D 35
-0136-
-0196-
-91-
HFO
LO
LO / (M)DO / HFO
sec
T00 Partial ejection
Partial ejection
3 3 3
T01
Displacement Displacement
35 35 35
T02
Filling Filling
35 35 35
T03
Waiting Waiting
5 5 5
T04
Total ejection Total ejection
3.5 3.5 3.5
T05
Speed recovery after total ejection Speed recov. total
15 15 15
T06
Closing water impulse Closingwater imp
0.1 0.1 0.1
T07
Alarm delay Alarm delay
10 10 10
T08
Waiting after displacement Wait aft.displac
5 5 5
T09
Waiting after filling Wait aft.filling
5 5 5
T10
Separator starting Sep. runup
480 480 480
T11
Alarm bridging Alarm-bridging
30 30 30
T12
Waiting after 1st ejection Wait aft 1. Eject
5 5 5
T13
Speed recovery after partial ejection Speed rec.part Speed
15 15 15
T14
Closing water interval Closing Interval
600 600 600
T15
Circulation valve close Circ.valve clos
60 0 0
T16
Circulation valve open Circ.valve open
5 0 0
T17
Water content bridging Water cont. bridging
0 600 0
T18
Sludge tank alarm delay LSHH-Sludgetank
10 10 10
T19
Water impulse at start Water pulse bef. start
3 3 3
T20
Separation Separation no password
7 200 7 200 7 200
T21 Min. separation time
Min-Sep.-Time
600 0 0
T22
High water content High water cont.
20 20 0
T23
Feed pump delay Feed pump delay
300 300 300
T24
Sludge pump delay off Sludgep.delay
80 80 80
T25
Vibration 1 - delay Vibro 1 option
180 180 180
T26
Vibration 2 -delay Vibro 2 option
2 2 2
T27
SMS low pressure delay SMS PSL delay
10 0 0
T28
Ejection monitoring Ejection monitor
5 5 5
T29
Brake for separator Brake for Sep. option
900 900 900
T30
Free Free
T31 Free
Free
T32
WMS-Mode WMS-Mode
0 5 400 0
T33
SMS-Mode SMS-Mode
0 120 0
T34
Circuit valve delay Circuirt v. delay
0 10 0
T35
Water seal broken Water.Seal
0 10 0
T36
SMS Press.Check SMS Press.Check
0 2 0
T37
SMS Waiting SMS Waiting
0 3 0
T38
WMS sensor flushing WMS sens. flushing
0 20 0
T39
Separator motor off Separator off
1 800 1 800 1 800
T40
CU sludge pump on CE sludgepump on option
60 60 60
T41
CU sludge pump delay CU-Sl.Pu delay
option
600 600 600
T42
Free Free
- - -
T43
Free Free
- - -
T44
SMS sensor check SMS sensor check option
120 120 0
T45
WMS sensor check WMS sensor check option
300 20 0
T46
Free Free
- - -
T47
Min.SMS Time Min. SMS Time
0 3.5 0
T60
Start impulse Start impulse option
60 60 0
T61
Sensor interval Sensor interval option
2 2 0
T62
Sensor impulse Sensor impulse option
1 1 0