Gecko Aeware Swim spa solution User manual

TechBook
Swim spa solution™
Make your swim spa
installation more flexible!

1
Swim Spa Solution™table of contents
in.xe™ error codes
spa pack error codes summary
- in.xe™ error codes ....................................................... 27
- Hr or Hr2 error condition ........................................... 30
- HL or HL2 error condition ........................................... 31
- FLO or FL2 error condition ......................................... 32
- OH or OH2 error condition ....................................... 33
- Prr or Pr2 error condition ............................................ 34
- AOH or AO2 error condition ..................................... 35
- UPL error condition ..................................................... 36
- Er1 error condition ........................................................ 37
- SLA error condition ...................................................... 38
- LLXX error condition .................................................... 39
- LLEr ................................................................................. 40
specifications ............................................................................... 41
Table of contents
introduction .................................................................................. 3
warnings ........................................................................................ 4
Swim Spa™ overview
- in.k600™ dimensions ................................................... 5
- in.k100™ dimensions .................................................... 6
keypad installation & connections ............................................. 7
plumbing ....................................................................................... 8
in.xe™ connections
- electrical wiring North American model in.xe™ ........ 9
- electrical wiring European model in.xe.ce™ .............. 12
- power-up & breaker setting ........................................ 15
- programming the in.xe™ .............................................. 16
- low level configuration selection chart ....................... 18
- connection 4 pumps system ........................................ 19
- connection 4 pumps and blower system .................. 20
- connection 5 pumps system ........................................ 21
- connection 5 pumps and blower system ................. 22
- connection 3 pumps system ....................................... 23

2
Swim Spa Solution™

3
Swim Spa Solution™introduction
Swim Spa Solution™
Make your swim spa installation more flexible!
The control solution has been designed to be more flexible and
support more outputs. The system includes two in.xe™ packs,
one in.k600™ keypad with streamlined interface and an in.k100™
auxiliary keypad. An interface cable (8') is provided with the kit
to link the in.xe™ controls together. Information is exchanged
between the two in.xe™ controls allowing the flexibility to control a
wide range of devices in the swim spa application.
The in.k600™ allows users to control up to 5 different pumps
with status indicators on the display. The system also includes a
secondary 120V light providing flexibility for lighting your swim spa.

4
Swim Spa Solution™
WARNINGS:
Before installing or connecting the unit,
please read the following.
* FOR UNITS FOR USE IN OTHER THAN SINGLE-FAMILY
DWELLINGS, A CLEARLY LABELED EMERGENCY SWITCH SHALL
BE PROVIDED AS PART OF THE INSTALLATION. THE SWITCH
SHALL BE READILY ACCESSIBLE TO THE OCCUPANTS AND
SHALL BE INSTALLED AT LEAST 5 FEET (1.52 M) AWAY, ADJACENT
TO, AND WITHIN SIGHT OF THE UNIT.
* ANY DAMAGED CABLE MUST BE IMMEDIATELY REPLACED.
* TURN POWER OFF BEFORE SERVICING OR MODIFYING ANY
CABLE CONNECTIONS IN THIS UNIT.
* TO PREVENT ELECTRIC SHOCK HAZARD AND/OR WATER
DAMAGE TO THIS CONTROL, ALL UNUSED RECEPTACLES
MUST HAVE A DUMMY PLUG.
* THIS CONTROLLER MUST NOT BE INSTALLED IN PROXIMITY OF
HIGHLY FLAMMABLE MATERIALS.
* LOW VOLTAGE OR IMPROPER WIRING MAY CAUSE DAMAGE
TO THIS CONTROL SYSTEM. READ AND FOLLOW ALL WIRING
INSTRUCTIONS WHEN CONNECTING TO POWER SUPPLY.
warnings
* THIS PACK CONTAINS NO SERVICEABLE PARTS. CONTACT AN
AUTHORIZED SERVICE CENTER FOR SERVICE.
* ALL CONNECTIONS MUST BE MADE BY A QUALIFIED
ELECTRICIAN IN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE AND ANY STATE, PROVINCE OR
LOCAL ELECTRICAL CODE IN EFFECT AT THE TIME OF THE
INSTALLATION.
* THIS PRODUCT MUST ALWAYS BE CONNECTED TO A CIRCUIT
PROTECTED BY A GROUND FAULT INTERRUPTER.
* PROPER WIRING OF THE ELECTRICAL SERVICE BOX, GFCI AND
IN.XE™ TERMINAL BLOCK IS ESSENTIAL!
* CHECK YOUR ELECTRICAL CODE FOR LOCAL REGULATIONS.
ONLY COPPER WIRE SHOULD BE USED, NEVER ALUMINUM.
DISPOSAL OF THE PRODUCT
THE APPLIANCE (OR THE PRODUCT) MUST BE DISPOSED
OF SEPARATELY IN ACCORDANCE WITH THE LOCAL
WASTE DISPOSAL LEGISLATION IN FORCE.

5
Swim Spa Solution™in.k600TM dimensions
in.k600TM dimensions:
Specifi cations and design are subject to change without notice.
General specifi cations:
Environmentals:
Storage temperature: 85°C (185°F) to -30°C (-22°F)
Operating temperature: 65°C (149°F) to -20°C (-4°F)
Humidity: up to 95% condensing
Mechanical Specs:
Weight: 0.4763 Kg (1.05 lbs)
Dimensions (W x H x D): Front panel
8.726" x 4.227" x 0.200"
Standards: IP ratings IPX6
4.230"
( 107 mm)
1.700"
( 43 mm)
8.730 "
( 222 mm)
1.700"
( 43 mm)

6
Swim Spa Solution™
Specifi cations and design are subject to change without notice.
in.k100TM dimensions
General specifi cations:
Environmentals:
Storage temperature: 70˚C (158˚F) to –30˚C (-22˚F)
Operating temperature: 60˚C (140˚F) to –20˚C (-4˚F)
Humidity: 100% condensing
Mechanical Specs:
Weight: 0.41 kg (0.9 lbs)
Dimensions (W x H x D): Front Panel:
130.2 mm x 42.9 mm x 52.4 mm
(5 1/8" x 1 11/16" x 2 11/16") Soft gasket
Standards: UV resistance (ASMT D4329)
UL, CSA, TUV and CE
in.k100TM Dimensions:
1 11/16"
(42.9 mm)
2 1/16"
(52.4 mm)
5 1/8"
(130.2 mm)

7
Swim Spa Solution™
Gasket with or without
adhesive
To install the in.k600TM low profile, determine the mounting
location and cut out a rectangular shape opening of 7.250" by
3.750" (see illustration).
Clean the installation surface and peel the adhesive gasket from the
back of the keypad.
Insert keypad and align it correctly, then ensure it's properly glued
by gently pressing evenly on the entire surface.
Installation in.k600TM
Optional
wing nuts and
spacers
7.250"
3.750"
keypad installation & connections
Installation in.k100TM
To install the in.k100TM, determine the mounting location and cut
out a rectangular shape opening of 4 3/32" by 1 3/32" (see illustration).
Clean the installation surface and peel the adhesive gasket from the
back of the keypad.
Insert keypad and align it correctly, then ensure it's properly glued
by gently pressing evenly on the entire surface.
4 3/32"
∅ 7/16"
Gasket with or
without adhesive
1 3/32"
Optional
wing nuts and
spacers

8
Swim Spa Solution™
plumbing
Swim spa installation scheme
XP2
water jet
MASTER
in.xe™
spa filter
flow
spa
SLAVE
in.xe™
flow
flow
* Requirers a minimum of 18 GPM
About 2'

9
Swim Spa Solution™
To install the wiring for the
in.xe™ spa control, you'll need
a Phillips screwdriver and a fl at
screwdriver.
Loosen the 2 screws of the Spa
Pack door and open it.
Remove 5 1/2" of cable
insulation. Strip away 1" of each
wire insulation.
Pull the cable through the cut-
out of the box and secure it
bonding lug
with a strain relief (1" NPT strain
relief; hole diameter: 1.335").
Make sure that only the uncut
sheathing is clamped at this
opening.
Push the color-coded wires
into the terminals as indicated
on the sticker and use the fl at
screwdriver to tighten the
screws on the terminals.
After making sure wire connec-
tions are secure, push them
back into the box and close the
door. Tighten the 2 screws of
the Spa Pack door.
Connect the bonding conduc-
tor to the bonding lug on the
front of the in.xe™ Spa Pack
(a grounded electrode conduc-
tor shall be used to connect
the equipment grounding con-
ductors).
North American model in.xeTM
electrical wiring
For 240 VAC (4 wires)
Correct wiring of the electrical
service box, GFCI, and pack
terminal block is essential.
Call an electrician if necessary.

10
Swim Spa Solution™
Electrical wiring North American model in.xeTM - 1 breaker
Main electrical box
GFCI
electrical wiring
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Master
Slave
G
L2
N
L1
GREEN
WHITE
BLACK
RED
G
L2
N
L1
GREEN
WHITE
BLACK
RED
WARNING: This wiring diagram is for reference use only. In the event of discrepancies between this wiring diagram and any
federal, state or local Electrical Codes and Regulations in effect at the time of installation, the Electrical Codes and Regulations in
effect at the time of installation prevails.

11
Swim Spa Solution™
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Electrical wiring North American model in.xeTM - 2 breakers
Main electrical box
Slave
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Master
Main electrical box
GFCI GFCI
G
L2
N
L1
GREEN
WHITE
BLACK
RED
G
L2
N
L1
GREEN
WHITE
BLACK
RED
electrical wiring
WARNING: This wiring diagram is for reference use only. In the event of discrepancies between this wiring diagram and any
federal, state or local Electrical Codes and Regulations in effect at the time of installation, the Electrical Codes and Regulations in
effect at the time of installation prevails.

12
Swim Spa Solution™electrical wiring
Electrical wiring European model in.xe.ceTM - single phase
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Main electrical box RDC box
Master
Slave
G
N
L2
L1
GREEN
BLUE
BROWN
G
N
L2
L1
GREEN
BLUE
BROWN
WARNING: This wiring diagram is for reference use only. In the event of discrepancies between this wiring diagram and any
federal, state or local Electrical Codes and Regulations in effect at the time of installation, the Electrical Codes and Regulations in
effect at the time of installation prevails.

13
Swim Spa Solution™
Electrical wiring European model in.xe.ceTM - dual phases
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Main electrical box RDC box
electrical wiring
Master
Slave
G
N
L2
L1
GREEN
BLUE
BROWN
G
N
L2
L1
GREEN
BLUE
BROWN
WARNING: This wiring diagram is for reference use only. In the event of discrepancies between this wiring diagram and any
federal, state or local Electrical Codes and Regulations in effect at the time of installation, the Electrical Codes and Regulations in
effect at the time of installation prevails.

14
Swim Spa Solution™
Electrical wiring European model in.xe.ceTM - three phases
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Main electrical box RDC box
Master
electrical wiring
Slave
G
N
L2
L1
GREEN
BLUE
BLACK
G
N
L2
L1
GREEN
BLUE
BLACK
BROWN
WARNING: This wiring diagram is for reference use only. In the event of discrepancies between this wiring diagram and any
federal, state or local Electrical Codes and Regulations in effect at the time of installation, the Electrical Codes and Regulations in
effect at the time of installation prevails.

15
Swim Spa Solution™power-up & breaker setting
Make sure all accessories
are linked to the bonding
connector and connected
to pack.
Turn on the breaker.
It's important to specify the
current rating of the GFCI used
to insure safe and effi cient
current management (and no
GFCI trippings).
Press and hold Prog. button
until you access the breaker
setting menu.
The values displayed by the
system correspond to 0.8 of
the maximum amperage
capacity of the GFCI.
GFCI Br
60 Amp 48 Amp
50 Amp 40 Amp
40 Amp 32 Amp
30 Amp 24 Amp
20 Amp 16 Amp
Use Up or Down button to
select the desired value.
Then press Prog. button to set
breaker rating.

16
Swim Spa Solution™
1. Shut electrical power off.
2. Insert the in.stikTM into the
communication connector
of the MASTER pack (see fi g.
above).
3. Turn power on. The in.xeTM
system will upload all the
different confi gurations set
into the in.stik™ memory.
programming the in.xe™
7. Use the Up/Down key to
choose the new desired low
level confi guration number.
8. Press the Prog. key to confi rm
the selected confi guration
(consult the low level
confi guration selection chart
section of this manual).
Programming the in.xe™
using the in.stik™
This feature is very useful on
production lines to confi gure
packs and in the fi eld for service
purposes like software updates.
Follow these simple steps to
upload new pre-determined
low level program confi gura-
tions into the spa pack.
4. The in.xe™ will then enter
the low-level confi guration
menu. The keypad display
will show LL xx where “xx”
represents the confi guration
number registered in the
system.
5. Repeat steps 1 to 4 but this
time on the SLAVE pack.
6. Connect the communication
cable between the MASTER
and SLAVE packs (use the
cable in.tr LV-LV-8-KCO
9920-401316).
See low level confi guration chart page 18.

17
Swim Spa Solution™
Programming the in.xe™
using the keypad
Although every in.xe™ spa is
factory set, in certain cases
when servicing or replacing
a unit in the fi eld, it may be
necessary to set a new pre
determined low level program
confi guration into the spa pack.
Follow these simple steps
to re-enter the low level
programming menu using the
keypad:
3. Press the Prog. key to confi rm
the selected confi guration
(consult the low level
confi guration selection chart
section of this manual).
NOTE: If the Prog. key is not
pressed within 25 seconds, the
unit will exit this menu without
changing any settings
1. Press and hold the Pump 1
key for 30 seconds.
2. Use the Up/Down key to
choose the new desired low
level confi guration number.
programming the in.xe™
See low level confi guration chart page 18.

18
Swim Spa Solution™
Config. # P1 P2 P3 P4 P5 BL CP configuration Ozone configuration Filter Type Heater
Pump Connection Diagram
1 2sp 1sp 1sp 1sp -- -- --- On during Filter cycle, with P1 Clean, P1L P1 Page: 19
2 2sp 1sp 1sp 1sp -- X --- On during Filter cycle, with P1 Clean, P1L P1 Page: 20
3 2sp 2sp 1sp 1sp -- -- --- On during Filter cycle, with P1 Clean, P1L P1 Page: 19
4 2sp 2sp 1sp 1sp -- X --- On during Filter cycle, with P1 Clean, P1L P1 Page: 20
5 2sp 1sp 1sp 1sp X -- --- On during Filter cycle, with P1 Clean, P1L P1 Page: 21
6 2sp 1sp 1sp 1sp X X --- On during Filter cycle, with P1 Clean, P1L P1 Page: 22
7 2sp 1sp 1sp -- -- -- --- On during Filter cycle, with P1 Clean, P1L P1 Page: 23
Low Level Configuration Selection Chart
Note: Every OEM has its own preset configurations.
The Low level configuration may differ depending on the manufacturer.
connections

19
Swim Spa Solution™
Confi guration 1 & 3 / 4 Pump System
connections
Master Slave
XP3 XP3
XP2 XP2
Ozonator
in.k100TM
Cable in.tr LV-LV-8KCO
Pump 2 Pump 1 Pump 4 Pump 3
in.k600TM
CoolRaysTM
CoolRaysTM
(9920-401316)
in.powerTM
in.p3TM
in.chantTM