gefran GFW ADV Owner's manual

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80962_MHW_GFW_12-2011_ENG
INDEX
Indicates contents of sections, general instructions, notes, and
other points to which the reader’s attention needs to be called.
Indicates a particularly delicate situation that could affect
the safety or correct operation of the controller, or an
instruction that MUST be followed to prevent hazards.
Indicates a risk to the user’s safety due to high voltage at the
points indicated.
Indicates a suggestion based on the experience of
GEFRAN’s Technical Personnel that could be
especially useful under certain circumstances.
Indicates a reference to Detailed Technical
Documents available on the GEFRAN website
www.gefran.com.
GRAPHIC SYMBOLS
To differentiate the type and importance of the information in this User Manual, graphic reference symbols are used to make such information
easier to interpret.
1 Preliminary instructions 2
1.1 Profile
1.2 General description
1.3 Preliminary instructions
2 Installation and Connection 4
2.1 Electrical power supply
2.2 Notes on electrical safety and
electromagnetic compatibility
2.3 Recommendations for correct installation for
purposes of EMC
2.4 Dimensions
2.5 Template dimensions
2.6 Installation
2.7 General description GFW
2.8 Cleaning/checking or replacing the fan
2.9 Replacing internal fuse (Optional)
2.10 Card insertion for fieldbus interface
2.11 Connection of expansion modules
3 Electrical connections 12
3.1 Power connections
3.2 Functions of LED indicators
3.3 Description Input/Output
3.4 Connector J1 outputs 5...10
3.5 Connector J2 power supply
3.6 Connector J2 digital input
3.7 Connector J3 auxiliary inputs 2...5
3.8 Connector J4 inputs 1...4
3.9 Connector J6: inputs PID
3.10 Description of dip-switches
3.11 Serial communication ports
3.12 Connection example: Power section
4 Installation of serial network 40
4.1 “AUTOBAUD SERIAL 1” sequence
4.2 “AUTONODE PORT 1” sequence
5 Technical Characteristics 42
5.1 Derating Curves Gfw (scr)
5.2 Derating Curves Gfw with electronic fuse (IGBT)
6 Technical-Commercial information 47
6.1 Order code
6.2 Accessories
6.3 Fuses / Fuseholders
GFW adv
ADVANCED MODULAR POWER CONTROLLER
INSTALLATION AND
OPERATION MANUAL
Versione software: 1.0x
code 80962 - 12/2011 - ENG

280962_MHW_GFW_12-2011_ENG
1 • PRELIMINARY INSTRUCTIONS
1.1
Profile
The “ GFW adv” series of microprocessor advanced solid state
power units controls high electric powers with different types of
heating elements, single-phase, biphase or triphase.
Current levels range from 40A to 250A, nominal voltage from
480 VAC to 600VAC.
The command input is configurable and accepts 0-10V, 0/4-
20mA signals, potentiometer, logic signals, including with PWM
modes for cost effective solutions.
The device can also be operated via Modbus RTU serial
communication, with IN/OUT chain connections facilitated by
plug-in RJ10 (telephone) connectors.
The several trigger modes are software configurable and
provide:
- ZC: Zero Crossing constant cycle time (settable in range
1-200sec), for conventional loads
- BF: Burst-Firing, Zero crossing with optimized minimum cycle
time, for systems with low thermal inertia, medium-wave IR
lamps
- HSC: Half Single Cycle Zero Crossing corresponds to Burst
Firing that manages single semi-cycles of conduction or stop
cycles, useful for short-wave IR lamps, reduces flickering and
limits generation of EMC noise on the power line (applied only
to single-phase load or open delta).
- PA: Phase angle control, useful for short-wave IR lamps,
transformer primaries. Completely eliminates flickering of load
filaments, but generates EMC noise on power line (harmonics).
Soft Start ramp functions can be assigned to these controls,
with options such as “current limit” that keeps current peaks at
power-on and RMS current level at full power under control.
Thanks to sophisticated Hardware and Software solutions, you
can precisely control different types of loads.
Phase angle control (the only control method that completely
eliminates IR lamp flickering), matched with current, voltage,
or load power feedback functions, let you confidently use
“critical” applications such as (for example), special resistors
such as special Super Khantal™ heating elements, Silicon
Carbide resistors, or transformer primaries either single-phase
or triphase.
GFW runs complete diagnostics of current, voltage, power, and
temperature levels:
Current Diagnostics:
- Total and partial load interrupt alarm
- Self-learn function of alarm limit for interrupted load
- Alarm for SCR in short circuit
- Alarm for load in short circuit or overcurrent
- Alarm for interrupted internal fuse
Voltage Diagnostics:
- Alarm for absence of phase
- Signal for incorrect rotation of 3 phases
(for triphase applications)
- Alarm for triphase line unbalance
Temperature Diagnostics:
- Measurement of power module temperature
- Alarm for over temperature of power module
- Measurement of power terminals temperature
- Alarm for over temperature of power terminals
- Alarm for absence of 24V supply to cooling fan
Power control with Soft start ramp limits load, optimizes the
consumptions and increases the load operating duration.
The internal resettable “electronic fuse” is an exclusive
option: it lets you avoid extra-rapid fuses and greatly reduces
machine downtimes and cost caused by looking for and
replacing such fuses.
Parameters can be configured from an optional keypad with
LCD screen that attaches magnetically to the front panel and
from PC with the GF_eXpress configuration kit, which lets
you save all parameters in a configuration file that is easy to
manage and to copy to other devices..
GFW always provides an RS485 serial connection (PORT1)
with Modbus RTU protocol to control currents, voltages,
powers, load status, and device status from the supervisor
terminal (HMI) or PLC.
A second (optional) communication port is offered that lets you
choose from among the following Fieldbuses: Modbus RTU,
Profibus DP, CanOpen, Devicenet, Modbus-TCP, Ethernet IP,
EtherCAT .
The section contains general information and
warnings to be read before installing, configuring and
using the controller.
1.2 G
eneral DescriPtion
GFW is single-zone advanced solid state power unit, extremely
compact, equipped with different optional functions; it offers an
exclusive combination of performance, reliability, and flexibility.
In particular, this new line of Gefran solid state relays is the
ideal solution for sectors demanding high performance and
continuity of service, such as:
•Thermoforming
•Blowing
•Hotrunnersforinjectionpresses
•Texturizingoffibers
•Heattreatmentfurnaces
•Woodworkingmachines
•Glasstemperingfurnaces
The modules Series GFW are based on an extremely versatile
hardware and software platform, with options to select the best
I/O configuration for your system.
GFW is used for the power control of single-phase, Dual-Phase
and 3-phase loads, including resistive loads with high and low
temperature coefficient, short wave IR lamps, or transformer
primaries.
Attention: the description of programming and
configuration parameters are contained in the
“Programming and configuration” manual,
downloadable from the website www.gefran.com

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80962_MHW_GFW_12-2011_ENG
1.2 P
reliminary instruction
Read the following preliminary instructions before
installing and using the GFX4-IR modular power
controller.
Thiswillmakestart-upfasterandavoidsome
problemsthatcouldbemistakenlyinterpretedas 
malfunctions or limitations of the controller.
Immediately after unpacking the unit, check the order code
and the other data on the label attached to the outside of the
container.
Write them on the following table.
This data must always be available and given to Gefran
Customer Care representatives if technical service is needed.
Check that the controller is in perfect condition, was not
damaged during shipment, and that the package also contains
the CD that contains other useful information such as the
“Configuration and Programming” manual, memory map etc...
Immediately report any errors, shortages, or signs of damage to
your Gefran dealer.
Check that the order code matches the configuration requested
for the intended application by consulting the section:
“Technical-Commercial Information.”
Example: GFW 150 - 480 - 0 - 1 - R - ...
Model
Nominal current
Nominal voltage
PID inputs absent
Contol option: Current limit
Output sAux. 4 Relay
... ecc. ...
See paragraph ... “ Dimensions and mounting” before installing
the GFW on the machine/host system control panel.
To configure the PC use the SW Gefran GF-Express kit and the
relative connection cable.
For the order code, see Section “Technical-Commercial
Information”.
Users and/or system integrators who want detailed
information on serial communication between
Gefran standard and/or industrial PCs and Gefran
Programmable Instruments can access Technical
Reference Documents on serial communication and
MODBus protocol, etc., in Adobe Acrobat format on
the Gefran website www.gefran.com:
•SerialCommunication
•MODBusProtocol
•FIELDBUSprotocols(Various)
Before calling Gefran Customer Care in case of assumed
malfunctions, please see the Troubleshooting Guide in the
“Maintenance” section and, if necessary, the F.A.Q. (Frequently
Asked Questions) section on the Gefran website
www.gefran.com
SN............................... (Serial Number)
CODE ......................... (Product code)
TYPE........................... (Order code)
SUPPLY...................... (Type of electrical power supply)
VERS. ......................... (Firmware Version)

480962_MHW_GFW_12-2011_ENG
This section contains the instructions needed for
correct installation of GFW modular power controller
on the machine/host system control panel and for
correct connection of the power supply, inputs,
outputs and interfaces.
CAREFULLY READ THE FOLLOWING WARNINGS
BEFORE INSTALLING THE INSTRUMENT!
Disregard of such warnings could create electrical
safety and electromagnetic compatibility
problems, as well as void the warranty.
2.1 E
lectrical Power suPPly
• thecontrollerDOESNOThaveanOn/Offswitch:theuser
must install switch/isolator conforming to safety
requisites (CE mark) to cut off the power supply up-line of the
controller.
The switch must be installed in the immediate vicinity of the
controller in easy reach of the operator.
A single switch can be used for multiple devices.
* the earth connection must be made with a specific lead
• if the product is used in applications with risk of harm to
persons or damage to machines or materials, it MUST be
equipped with auxiliary alarm devices.
It is advisable to provide the ability to check for tripped alarms
during regular operation.
DO NOT install the product in rooms with hazardous
(inflammable or explosive) atmosphere; it may be connected
to elements that operated in such atmosphere only by means
of appropriate interfaces that conform to current safety
standards.
2.2 N
otes on electrical safety anD
electromagnetic comPatibility
:
2.2.1 MARCATURA CE: EMC
(electromagnetic compatibility) conformity
in compliance with Directive 89/336/CEE and following
modifications.
Series GFW are mainly intended for industrial use, installed
on panels or control panels of production process machines
or systems.
For purposes of electromagnetic compatibility, the most
restrictive generic standards have been adopted, as shown
on the table.
2.2.2 LV (low voltage) conformity
in compliance with Directive 2006/95/CE.
EMC conformity has been verified with the
connections indicated on table 1.
2.3 R
ecommenDations for correct installation
for PurPoses of
EMC
2.3.1 Instrument power supply
• Thepowersupplyfortheelectronicinstrumentationonthe
panels must always come directly from a cut-off device with
fuse for the instrument part.
• Electronicinstrumentationandelectromechanicalpower
devices such as relays, contactors, solenoids, etc., MUST
ALWAYS be powered by separate lines.
• Whenthepowersupplylineofelectronicinstrumentsis
heavily disturbed by switching of thyristor power groups or
by motors, you should use an isolation transformer only for
the controllers, grounding its sheathing.
• Itisimportantforthesystemtobewell-grounded:
- voltage between neutral and ground must not be > 1V
 -Ohmicresistancemustbe<6Ω;
• Ifthegridvoltageishighlyunstable,useavoltagestabilizer.
• Inproximityofhigh-frequencygeneratorsorarcwelders,
use adequate grid filters.
• Thepowersupplylinesmustbeseparatefrominstrument
input and output lines.
• SupplyfromClassIIorfromlimitedenergysource
2.3.2 Input and output connections
Before connecting or disconnecting any connection,
always check that the power and control cables are
isolated from voltage
Appropriate devices must be provided: fuses or
automatic switches to protect power lines.
The fuses present in the module function solely as a protection
for the GFW semiconductors.
• Connectedoutsidecircuitsmustbedoublyisolated.
• Toconnectanaloginputs,straingauges,linears,(TC,RTD),
you have to:
- physically separate the input cables from those of the
power supply, outputs, and power connections.
- use braided and shielded cables, with sheathing grounded
at a single point.
2.3.3 Installation notes
Use the extra-rapid fuse indicated in the catalogue according to
the connection example equipped.
- Moreover, the applications with solid-state units require a
safety automatic switch to section the load power line.
To ensure the high reliability of the device, it is necessary to
install it properly inside the panel so to obtain an adequate
thermal exchange. Fit the device vertically (maximum angle 10°
to the vertical axis) see figure 3
•Verticaldistancebetweenadeviceandthepanelwall
>100mm
•Horizontaldistancebetweenadeviceandthepanelwallat
last 10mm
•Verticaldistancebetweenadeviceandthenextoneatlast
300mm.
•Horizontaldistancebetweenadeviceandthenextoneatlast
10mm.
Check that the cable holder runners do not reduce these
distances, in this case fit the cantilever units opposite the panel
so that the air can flow vertically without any obstacles.
•dissipationofdevicethermalpowerwitheffectsoninstallation
room temperature.
2 • INSTALLATION AND CONNECTION

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80962_MHW_GFW_12-2011_ENG
•thermalpowerdissipationwithlimitsoninstallationroom
temperature.
•requiresexchangewithexternalairoranairconditionerto
transfer dissipated power outside the panel.
•maximumlimitsofvoltageandderivedpoweroftransientson
the line, for which the solid state power unit contains protective
devices (based on the model).
•presenceofdispersioncurrentinGFWinnon-conducting
state (current of a few mA due to RC Snubber circuit to protect
the thyristor).
GEFRAN S.p.A. assumes no liability for any
damage to persons or property deriving from
tampering, from incorrect or improper use, or
from any use not conforming to the
characteristics of the controller and to the
instructions in this User Manual.
AC semiconductor motor controllers and conductors for
non-motor loads
Emission enclosure
compliant in firing mode single cycle and phase angle if
external filter fitted
EN 60947-4-3
EN 60947-4-3
CISPR-11
EN 55011
Class A Group 2
Table 1 EMC Emission
Table 2 EMC Immunity
Table 3 LVD safety
Safety requirements for electrical equipment for measurement,
control and laboratory use
EN 61010-1
ATTENTION
This product has been designed for class A equipment. Use of the product in domestic environments may cause radio
interference, in which case the user may be required to employ additional mitigation methods.
Generic standards, immunity standard for industrial
environments
ESD immunity
RF interference immunity
Conducted disturbance immunity
Burst immunity
Surge immunity
Magnetic fields immunity
Voltage dips, short interruptions and voltage immunity tests
EN 60947-4-3
EN 61000-4-2
EN 61000-4-3 /A1
EN 61000-4-6
EN 61000-4-4
EN 61000-4-4/5
Test are not required.
Immunity is demonstrated by
the successful completion of
the operating capability test
EN 61000-4-11
4 kV contact discharge
8 kV air discharge
10 V/m amplitude modulated
80 MHz-1 GHz
10 V/m amplitude modulated
1.4 GHz-2 GHz
10 V/m amplitude modulated
0.15 MHz-80 MHz
2 kV power line
2 kV I/O signal line
Power line-line 1 kV
Power line-earth 2 kV
Signal line-earth 2 kV
Signal line-line 1 kV
100%U, 70%U, 40%U,
EMC filters are required in PA mode (Phase Angle, i.e., SCR trigger with phase angle modulation).
The filter model and current level depend on the configuration and load used.
The power filter MUST by connected as close as possible to the GFW.
You can use a filter connected between the power line and GFW or an LC group connected between the GFW output and the load

680962_MHW_GFW_12-2011_ENG
INSULATION DIAGRAM
POWER SUPPLY
18...32Vdc
LEDs
OUTPUTSCPUINPUTS POWER CONTROL
Main Processor
EEprom
RAM
OUT1,2,3
LOGIC
OUT5,6,7,8
CONTINUOUS
LOGIC
OUT5,6,7,8
TRIAC, RELAY
Connected to ±5V
CPU
Connected to
18...32Vdc
Connected to
5V (PORT 1)
Connected to
90...600V
Legend
1KV 1KV 2KV
1KV DC / DC
±5V
1KV DC / DC
5V
OUT1,2,3 LOGIC
4KV
max 600Vac
SSR
SSR1, SSR2, SSR3
max 230Vac
PORT 2PORT 1
MODBus RS485
500V1KV
FieldBus
Ethernet Modbus TCP EtherCAT CanOpen DeviceNet Profibus DP
MODBus RS485
ANALOG COMMAND INPUT
PID INPUT (IN1)
AUXILIARY INPUT
IN2, IN3, IN4, IN5
TA INPUT (I_load)
TA1, TA2, TA3
TA INPUT (I_line)
TV1, TV2, TV3
DIGITAL INPUT DI1, DI2, DI3
1KV

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80962_MHW_GFW_12-2011_ENG
2.4 Dimensions
GFW MASTER
Figure 1
Lateral view
with keypad
Lateral view
without keypad
GFW DUAL-PHASE
(Master + 1 Expansion)
GFW THREE-PHASE
(Master + 2 Expansions)

880962_MHW_GFW_12-2011_ENG
2.6
installation
2.5 temPlate Dimensions
Fastening may be done with (5MA). All dimensions are expressed in mm.
Attention: respect the minimum distances
shown in figure 3 to provide adequate air
circulation.
GFW MASTER GFW DUAL-PHASE GFW THREE-PHASE
PANEL MOUNTING
AND CUT-OUT DIMENSIONS
Figure 2
Figure 3

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80962_MHW_GFW_12-2011_ENG
2.7 general DescriPtion gfw
“Line”
terminals Conguration
keypad
connector
Line / load
voltage
connector Output
connector
Supply
connector
Digital input
connector
4 input TCAUX
connector
Led
Conguration
Dip Switch
HB Key
calibration
Control input
connector
input
connector PID
RJ10 connector
serial RS485 (PORT 1)
Dip Switch
serial line (PORT 1)
Connector board
Fieldbus (PORT 2)
24V fan connector
power supply
“Load”
terminals
Cooling Fan
Address
Rotary Switch
Internal fuse
protection cover
Figure 4

10 80962_MHW_GFW_12-2011_ENG
Figure 5
2.8
cleaning/checking or rePlacing the fan
PERIODIC CLEANING
Every 6-12 months (depending on the dust level of the installation) blow a compressed air jet downward through the
upper rectangular cooling grilles (on the side opposite the fan).
This will clean the internal heat dissipater and the cooling fan.
IN CASE OF OVERHEAT ALARM
If periodic cleaning does not eliminate the problem, do as follows:
aRemove the fan support grille by detaching the two support tabs
bDisconnect the fan connector from the board
cCheck the condition of the fan
dClean or replace the fan
Attention: check that the arrow (on the fan) indicating the direction of air flow is pointing to the heat sink
eInsert the connector into the board
fInsert the fan support grille until it attaches
gPower up the device and check fan rotation when at least one load is on
1. Fan
2. Lower grille (ventilation intake)
3. Detail of insertion of fan connector in PCB

11
80962_MHW_GFW_12-2011_ENG
CUT OFF POWER BEFORE AND DURING FUSE SUBSTITUTION PROCEDURE
- Undo the cover fastening screw (1)
- Remove the cover following the movement indicated by the arrow (2)
- In this way the fuse is discovered (3)
- Loosen the two fastening nuts of fuse by means of tube-shaped spanner N.13 (GFW 40-150)
- It is not necessary to remove the nuts as the fuse N.17 (GFW 200-250A) is slipped off its seat by turning it (4) and extracting it (5)
as indicated by the arrows
- Insert the new fuse as indicated by the arrows (6,7)
WARNING: the washer must stay between the nut and the fuse (NOT under the fuse).
- Fasten the two nuts by the 3-4 Nm torque tube-shaped spanner N. 13 (GFW 40-150) ,tube-shaped spanner N17 (GFW 200- 250A)
- Replace the cover pointing it to the lower part (pay attention to the connection tooth)
- Fasten the cover by the specific screw in side (1)
2.9 rePlacing the internal fuse (oPtional)
6
7
4
5
1
2
3
Figure 6
Figure 7
Figure 8

12 80962_MHW_GFW_12-2011_ENG
DO AS FOLLOWS:
a. Undo the screws 16
b. Turn slightly the points18 using a screwdriver
c. Remove the cover 17
d. Place the interface card 19 in the connectors prepared on card 21
e. Remove the pre-formed blanks parts 20 on cover 17 according to the type of interface installed
f. Replace cover 17 in its seat
g. Fasten the screws 16
WARNING:
Use ESD guards to avoid to damage the internal HW with electrostatic discharges.
Figure 9
2.10 carD insertion for fielDbus interface

13
80962_MHW_GFW_12-2011_ENG
CARRY OUT THE FOLLOWING STEPS:
a. Remove the master module side cover by undoing the fastening screws
b Connect the flat cables supplied with the expansions to CPU card by inserting them into the appropriate connectors.
c. Fix the side cover of the master with the specific screws
d. Remove the front cover of the expansion modules undoing the fastening screw of the cover and correctly install the master
module and the expansion module to the panel as described at paragraph 2.4.
e. Fasten the screw to secure the product in position.
f. Connect the two flat cables from the CPU card by inserting them into the correct connector of expansion.
g. Ensure the flat ribbon cables remain parallel - do not twist.
h. Do not pull the flat cable to avoid to damage it.
i. Place the flat cable into the product and close the front cover of expansions.
j. Check the front covers are properly closed with the screws.
Figure 10
2.11 connection of exPansion moDules (for biPhase or triPhase configuration)

14 80962_MHW_GFW_12-2011_ENG
Table 5 Description of Rotary Switches
3 • ELECTRICAL CONNECTIONS
3.1 Power connections
Table 4 Description of LEDs
GFW 40-250A
RECOMMENDED WIRE GAUGES
Led Description color
RN Run - flashing during normal operation green
ER
Error state: activates in case of error
red
Lo = the process variable value is < Lo.S
HI = the process variable value is > Hi.S
Sbr = interrupted sensor or input values over maximum limits
Err = Pt100 short circuit and input value below minimum limit
DI1 State digital input 1 yellow
DI2 State digital input 2 yellow
O1 State output Out 1 yellow
O2 State output Out 2, only with Expansion1 connected yellow
O3 State output Out 3, only with Expansion2 connected yellow
BUTTON State HB key yellow
Switch Description
Defines address of module 00...99
( in case of GFX compatible mode ( dip switch 7= ON), this address is attributed to the
GFW-M module; the expansions, if present, will have address +1 ( GFW-E1) and address
+2 ( GFW-E2)) Hexadecimal combinations are reserved.
x10
x1
3.2 functions of inDicator leDs
GFW CURRENT LEVEL TERMINAL WIRE GAUGE TERMINAL TYPE TIGHTENING /
TOOL TORQUE
40A 1/L1, 2/T1 10 mm²
Wire stripped for 25 mm or with
crimped pre-insulated terminal tube
CEMBRE PKC1018
4 ... 5 Nm / Flat-head
screwdriver
tip 1 x 5.5 mm
60A 1/L1, 2/T1 16 mm²
Wire stripped for 25 mm or with
crimped pre-insulated terminal tube
CEMBRE PKC1618
4 ... 5 Nm / Flat-head
screwdriver
tip 1 x 5.5 mm
100A 1/L1, 2/T1, 35 mm²
Wire stripped for 25 mm or with
crimped pre-insulated terminal tube
CEMBRE PKC35025
4 ... 5 Nm / Flat-head
screwdriver
tip 1 x 5.5 mm
150A 1/L1, 2/T1 70 mm²
Wire stripped for 25 mm or with
crimped pre-insulated terminal tube
CEMBRE PKC70022
5 ... 6 Nm / No. 6 hex head
wrench
200A 1/L1, 2/T1 95 mm²
Wire stripped for 25 mm or with
crimped pre-insulated terminal tube
CEMBRE PKC95025
5 ... 6 Nm / No. 6 hex head
wrench
250A 1/L1, 2/T1 120 mm² Wire stripped for 25 mm 5 ... 6 Nm / No. 6 hex head
wrench
--- 3/L2 (Ref. Vline)
4/T2 (Ref. Vload) 0.25 ...2.5 mm² Wire stripped for 8 mm
or with tag terminal
0.5 ... 0.6 Nm / Flat-head
screwdriver
tip 0,6 x 3.5 mm

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80962_MHW_GFW_12-2011_ENG
3.2 I
nPut/outPut connections
3.3 DescriPtion
I
nPut/outPut
mV / TC input
(optional)
Top View
(Ref. V_load) 4 / T2
J 10
3 / L2 (Ref. V_line)
KB-ADL
keypad
connector
Address x 10
Address x 1
Line / load voltage
connector
Protection
fan
1 / L1
“Line”
Connection
1 / L1
“Line”
Connection
Screw front cover
(allows access to fuse)
Magnetic area
keypadxing
KB-ADL
(only GFW-M
model)
IN2
IN3
IN4
IN5
J4
2 / T1
“Load”
Connection
2 / T1
“Load”
Connection
2 / T1
“Load”
Connection
IN1- Analog
input connector
PID (optional)
INA- Control
analog
input connector
Address Rotary
Switch
Key HB
Digital input
Status Led
Supply
Outputs
Optional outputs
COM (OUT 5 - 8)
OUT 5
OUT 6
OUT 7
OUT 8
OUT 9 (Relay N.O.)
OUT 10 (Relay N.O.)
+24 vdc
GND-SUPPLY
EARTH
EARTH
I1 -
I1 +
IN1 (RTD)
+INDIG 1
+INDIG 2
+INDIG 3 (PWM
input)GND - INDIG
RUN............(green)
ERROR.......(red)
DI1..............(yellow)
DI2..............(yellow)
01................(yellow)
02................(yellow)
03................(yellow)
BUTTON.....(yellow)
J1
J2
J3
J5
J6
OUT +5 V (Potentiometer)
+ IN
SHUNT - mA
GND - INPUT
Low view
Without option
Fieldbus
Low view
With option
Fieldbus
Protection
fan
GND
SUPPLY 24 vdc GND
SUPPLY
24 vdc
J7
fan power
supply
J7
fan power
supply
Connector board
Fieldbus PORT 2 (optional)
J8, J9
Connector RJ10
serial RS485
Modbus (PORT 1)
J8, J9
Connector RJ10
serial RS485
Modbus (PORT 1)
Dip Switch
serial line
Dip Switch
serial line
Figure 11

16 80962_MHW_GFW_12-2011_ENG
LOAD LOAD LOAD LOAD
1
5
4
3
2O5
O6
O7
O8
Com 5√8
V
I
++++
Outputs 5...8 logic/continuous type
Logic outputs 18...36Vdc, max 20mA
Continuous outputs: voltage (default) 0/2...10V, max 25mA
   current0/4...20mA,max500Ω
0,2 - 2,5mm224-14AWG
0,25 - 2,5mm223-14AWG
Figure 12 Connector J1
Table 6
Figure 13 Connection scheme for logic/continuous outputs
Table 7
3.4
connector J1 outPuts
5...10
1
2
3
4
5
6
7
8
9
If auxiliary outputs (O5...O8), are present, connector J1a becomes J1.
PIN
1
2
3
4
5
Name
Com 5-8
O5
O6
O7
O8
Continuous
(-)
(+)
(+)
(+)
(+)
Logic
Outputs common
Output 5
Output 6
Output 7
Output 8
Decription
J1a
J1

17
80962_MHW_GFW_12-2011_ENG
When using the continuous “C” output option, voltage or current is set using jumper links on the board
(Figure 14 refers).
Figure 14 Connection for logic/continuous utputs

18 80962_MHW_GFW_12-2011_ENG
Outputs 5...8 relay type
Outputs Out 5...8 relay Ir = 3A max, NO
V = 250V/30Vdc cos = 1; I = 12A max
Outputs 9, 10 relay type
Outputs Out 9, 10 relay 5A max,
V = 250V/30Vdc cosj= 1; I = 5A max
LOAD
O8
Com 5√8
Ir
I
O7
O6
O5
2
1
3
4
5
V
LOAD LOAD LOAD
Figure 16 Connection scheme for relay outputs
Figure 17 Connection scheme for relay outputs
Table 9
Table 10
Outputs 5...8 triac type
Triac outputs Vac = 24...230Vac, max 1A
LOAD
O8
Com 5√8
N
L
O7
O6
O5
LOAD LOAD LOAD
2
1
3
4
5
Vac
Figure 15 Connection scheme for triac outputs
Table 8
O9
6
V
V
LOAD
LOAD
7
8
9O10
Com O9
Com O10
I
I
PIN
1
2
3
4
5
Name
Com 5-8
O5
O6
O7
O8
Decription
Outputs common
Output 5
Output 6
Output 7
Output 8
PIN
1
2
3
4
5
Name
Com 5-8
O5
O6
O7
O8
Description
Outputs common
Output 5
Output 6
Output 7
Output 8
PIN
1
2
3
4
Name
Com O9
O9
Com O10
O10
Description
Output common O9
Output O9
Output common O10
Output O10

19
80962_MHW_GFW_12-2011_ENG
3.5 C
onnector J2 Power suPPly
Table 14
PIN
1
2
3
4
Name
+INDIG1
+INDIG2
+INDIG3
GND
Description
Digital Input 1 (5...32Vdc)
Digital Input 2 (5...32Vdc)
Digital Input 3 (5...32Vdc)
GND common
Figure 20
3.6 C
onnector J2 Digital inPut
Table 13
0,14 - 0,5mm228-20AWG
0,25 - 0,5mm223-20AWG
Figure 21 Connection scheme for digital inputs
Figure 18
Table 11
0,2 - 2,5mm224-14AWG
0,25 - 2,5mm223-14AWG
Figure 19
Table 12
PIN
1
2
3
Name
+24 Vdc
GND
EARTH
Decription
24V Supply
Ground EMC

20 80962_MHW_GFW_12-2011_ENG
Figure 22
Table 15
0,14 - 0,5mm228-20AWG
0,25 - 0,5mm223-20AWG
3.7 C
onnector J3 auxiliary inPuts 5...8
Table 16
PIN
1
2
3
4
5
6
7
8
Name
I2-
I2+
I3-
I3+
I4-
I4+
I5-
I5+
Description
Auxiliary input 2
Auxiliary input 3
Auxiliary input 4
Auxiliary input 5
Figure23 AuxiliaryinputsI5-I8(60mV/TC)
12
12
13
13
14
14
15
15
+
-
+
-
+
-
+
-