GEISMAR BRV Instruction Manual

Société des Anciens Etablissements L.GEISMAR
113 bis, avenue Charles de Gaulle
92200 NEUILLY SUR SEINE
Tél : [phone] - Fax : [phone] 
E-mail : [email protected]
Société des Anciens Etablissements L.GEISMAR
Boite Postale 50327 5 rue d’Altkirch
68006 COLMAR CEDEX FRANCE
Tél : [phone] - Fax : [phone] 
E-mail : [email protected]
OPERATION & MAINTENANCE INSTRUCTIONS
Model
TRACK BRUSHING TOOL
Type
BRV
GB Code :
H110200_0118

TRACK BRUSHING TOOL
H110200_0118 TYPE BRV
SUMMARY
WARNINGS .................................................................................................................................................................................... 7
CHAPTER - 1 SAFETY
1 – 1 FOREWORD........................................................................................................................................................................... 9
1 – 2 WARNING............................................................................................................................................................................... 9
1 – 3 GENERAL SAFETY INSTRUCTIONS.................................................................................................................................. 10
1 – 4 SPECIAL SAFETY INSTRUCTIONS ................................................................................................................................... 11
1 – 4 – 1 EQUIPMENT WITH ACOMBUSTION ENGINE ..................................................................................................................... 11
1 – 4 – 2 EQUIPMENT WITH ELECTRICAL DEVICES ....................................................................................................................... 11
1 – 4 – 3 EQUIPMENT WITH HYDRAULIC DEVICES ......................................................................................................................... 12
1 – 4 – 4 LIFTING EQUIPMENT ..................................................................................................................................................... 12
CHAPTER - 2 PRESENTATION
2 – 1 GENERAL PRESENTATION................................................................................................................................................ 13
2 – 2 GENERAL............................................................................................................................................................................. 14
CHAPTER - 3 TECHNICAL SPECIFICATIONS
3 – 1 GENERAL SPECIFICATIONS.............................................................................................................................................. 15
3 – 2 DIMENSIONS ....................................................................................................................................................................... 17
3 – 3 FITMENT WITHIN LOADING GAUGES ............................................................................................................................... 18
CHAPTER - 4 EQUIPMENT
4 – 1 MAIN COMPONENTS .......................................................................................................................................................... 19
4 – 1 – 1 FITTED ROTATING BRUSH ............................................................................................................................................. 19
4 – 1 – 2 CONVEYOR ................................................................................................................................................................. 20
4 – 1 – 3 MANUAL PARKING BRAKES (STANDARD) ........................................................................................................................ 20
4 – 1 – 4 RAIL BRUSH ................................................................................................................................................................ 21
4 – 1 – 5 COUPLING BAR ............................................................................................................................................................ 21
CHAPTER - 5 OPERATING INSTRUCTIONS
5 – 1 HANDLING INSTRUCTIONS................................................................................................................................................ 23
5 – 2 CHECKS TO BE CARRIED OUT BEFORE START-UP ON A RAILWAY WORK SITE ...................................................... 23
5 – 2 – 1 CHECKING MACHINE-WELDED ASSEMBLIES.................................................................................................................... 23
5 – 2 – 2 CHECKING THE HYDRAULIC CIRCUIT.............................................................................................................................. 23
5 – 3 HANDLING AND TRANSPORT............................................................................................................................................ 24
5 – 3 – 1 TRANSPORTING BY ROAD ............................................................................................................................................. 25
5 – 3 – 2 TRANSPORTING BY RAIL ............................................................................................................................................... 25
5 – 3 – 3 PLACING ON TRACK UNDER LIVE OVERHEAD WIRE ......................................................................................................... 26
5 – 4 HYDRAULIC ADAPTATION BETWEEN THE BRV AND THE RAIL-ROAD DIGGER ......................................................... 27
5 – 5 STARTING WORK AT THE JOBSITE.................................................................................................................................. 28
CHAPTER - 6 MAINTENANCE

6 – 1 GENERAL MAINTENANCE INSTRUCTIONS...................................................................................................................... 31
6 – 2 MAINTENANCE TIMETABLE............................................................................................................................................... 31
6 – 3 PREVENTIVE MAINTENANCE ............................................................................................................................................ 31
6 – 4 GREASE EQUIVALENCE TABLE ........................................................................................................................................ 32
6 – 5 WHEEL REMOVAL PROCEDURE....................................................................................................................................... 33
6 – 6 PROCEDURE FOR REPLACING A BRAKE SHOE ............................................................................................................. 34
6 – 7 PROCEDURE FOR REMOVING THE CONVEYOR ............................................................................................................ 35
6 – 8 WEAR ON THE INNER RUBBER PROTECTION ................................................................................................................ 35
CHAPTER - 7 OPTIONAL EQUIPMENT
7 – 1 INSTALLING THE NEGATIVE BRAKE................................................................................................................................. 37
7 – 2 VERIFICATION PROCEDURE............................................................................................................................................. 38
7 – 3 BRAKE ADJUSTMENT......................................................................................................................................................... 38
7 – 4 MAXIMUM WEAR................................................................................................................................................................. 40
7 – 5 MAINTENANCE.................................................................................................................................................................... 40
7 – 6 GREASE EQUIVALENCE TABLE ........................................................................................................................................ 40
CHAPTER - 8 STORAGE AND RECYCLING
8 – 1 GENERAL STORAGE INSTRUCTIONS .............................................................................................................................. 41
8 – 1 – 1 CHOICE OF STORAGE CONDITIONS................................................................................................................................41
8 – 1 – 2 STORAGE PREMISES .................................................................................................................................................... 41
8 – 1 – 3 PUTTING INTO STORAGE .............................................................................................................................................. 41
8 – 2 DECOMMISSIONING - DISASSEMBLY - DISPOSAL ......................................................................................................... 41
CHAPTER - 9 SPARE PARTS
9 – 1 FOREWORD......................................................................................................................................................................... 43
9 – 2 AFTER-SALES SERVICE CONTACT DETAILS .................................................................................................................. 43

Page 5
Société des Anciens Établissements L.GEISMAR – Prohibited Reproduction ©
Marking
.
STRIP OF PICTOGRAMS CODE H100572
STICKER H36803
STICKER H111862
LIFTING POINT HOOK H83014