Gemtor CHA-34 User manual
PartNumber Comments InspectorName
INSPECTION AND MAINTENANCE LOG
Read This Instruction Manual Carefully Before Using This Equipment.
User Instructions must always be available to the user and are not to be removed except by the user of this equipment. For proper use, see
supervisor, User Instructions, or contact the manufacturer.
Inspection:
MODEL NUMBER:
DATE OF MANUFACTURE:
Concrete Hole Anchor
Reusable
5,000-lbf / 22kN
Model: CHA-34
Assembled in the USA
WARNING
Compliant fall protection and emergency rescue systems help prevent serious injury during fall arrest. Users and purchasers of this
equipment must read and understand the User Instructions provided for correct use and care of this product. All users of this equipment
must
understand the instructions, operation, limitations and consequences of improper use of this equipment and be properly trained
prior to
use per OSHA 29 CFR 1910.66 and 1926.503 or applicable local standards.
Misuse or failure to follow warnings and instructions
may result in serious personal injury or death.
PURPOSE
The Gemtor, Inc. Model # CHA-34 is an anchorage connector designed to function as an interface between the anchorage and a fall
protection, work positioning,
rope access, or rescue system for the purpose of coupling the system to the anchorage. Any references to
“anchorage connector”in this manual include, and apply to, the CHA-34.
USE INSTRUCTIONS
1.
Before using a personal fall arrest system, user must be trained in accordance with the requirements of OSHA 29 CFR
1910.66 in the safe use of the system and its components.
2.
Use only with ANSI/OSHA compliant personal fall arrest or restraint systems. The anchorage must have the strength capable
of supporting a static load, applied in the directions permitted by the system, of at least 5,000-lbf (22.2 kN) in the absence of
certification.
3.
Use of this product must be approved by an Engineer or other qualified person to be compatible with any and all structural
& operational characteristics of the selected installation location and system to be connected to this anchorage connector.
Official periodic inspection must be made at least annually.The inspection must be
performed by a qualified person other than the intended user.If severe weather or
conditions exist then inspections must be carried out more frequently. All inspection
results must be logged in the space provided above.
1.
Inspect unit for visible signs of damage or wear that could affect operation. For
example: kinked or frayed cables.
2.
Make sure all labeling is affixed to the unit.
3.
Check spoons and end termination operatesmoothly with no metal burrs.
4.
When reusing a previously drilled hole, inspect for debris or wallowing.
5.
Record inspection results in the space provide above.
*If any damage that could affect the strength or operation of the device, or
unsafe conditions are found, proper disposal is required. The anchorage
connector must be rendered unusable and then properly discarded.
Product Warranty, Limited Remedy and Limitation of Liability
WARRANTY: THE FOLLOWING IS MADE IN LIEU OF ALL WARRANTIES
OR CONDITIONS, EXPRESS OR IMPLIED, INCLUDING THE IMPLIED
WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE. The Gemtor Model # CHA-34 is
warranted against factory defects in workmanship and materials for a
period of one year from date of purchase.
LIMITED REMEDY: Upon notice in writing, Gemtor, Inc. will repair or
replace all defective items at Gemtor, Inc.’s sole discretion. Gemtor, Inc.
reserves the right to require that the defective item be returned to its
plant for inspection before determining the appropriate course action.
Warranty does not cover equipment damage resulting from wear, abuse,
damage in transit, failure to maintain the product or other damage
beyond the control of Gemtor, Inc. Gemtor, Inc. shall be the sole judge of
product condition and warranty options. This warranty applies only to
original purchaser and is the only warranty applicable to this product.
Please contact Gemtor, Inc. customer service department for assistance.
LIMITATION OF LIABILITY:
IN NO EVENT WILL GEMTOR, INC. BE LIABLE FOR ANY INDIRECT,
INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING,
BUT NOT LIMITED TO LOSS OF PROFITS, IN ANY WAY RELATED TO
THE PRODUCTS REGARDLESS OF THE LEGAL THEORY ASSERTED.
Improper use may result in serious personal injury or death.
4.
The anchorage connector must be inspected prior to each use for wear, damage, and other deterioration. If defective
components are found the anchorage connector must be immediately removed from service, in accordance with the
Requirements of OSHA 29 CFR 1910.66 and 1926.502.
5.
The complete fall protection system must be planned (including all components, calculating fall clearance, and swing fall)
before using.
6.
A rescue plan, and the means at hand to implement it, must be in place that provides the prompt rescue of users in the
event of a fall, or assures that users are able to rescue themselves.
7.
After a fall occurs the anchorage connector must be removed from service and destroyed immediately.
USE LIMITATIONS
1.
The anchorage connector is designed for a single user, with a capacity up to 310 lbs (140 kg) user including clothing, tools,
etc.
2.
The anchorage connector is designed to be used in temperatures ranging from -40ºF to +130ºF (-40°C to +54°C).
3.
Do not expose the anchorage connector to chemicals or harsh solutions which may have a harmful effect.
4.
Do not alter or modify this product in anyway.
5.
Caution must be taken when using any component of a fall protection, work positioning, rope access, or rescue system near
moving machinery, electrical hazards, sharp edges, or abrasive surfaces, as contact may cause equipment failure, personal
injury, or death.
6.
Do not use/install equipment without proper training by a“competent person”as defined by OSHA 29 CFR 1926.32(f).
7.
Do not remove the labeling from this product.
8.
Additional requirements and limitations may apply depending on anchorage type and fastening option utilized for
installation. All placements must be approved by an engineer or other qualified person.
Improper use may result in serious
personal injury or death.
9.
This anchorage connector should not be used as part of a horizontal lifeline system that has not been designed and or
approved to be used with 5,000-lbf anchorage connectors.
COMPATIBILITY LIMITATIONS
The anchorage connector must only be coupled to compatible connectors. OSHA 29 CFR 1926.502 prohibits snaphooks from being
engaged to certain objects unless two requirements are met: it must be a locking type snaphook, and it must be “designed for”making such
a connection. “Designed for”means that the manufacturer of the snaphook specifically designed the snaphook to be used to connect to
the equipment listed. The following connections must be avoided, because they can result in rollout* when a noncompliant snaphook is
used:
•
Direct connection of a snaphook to horizontal lifeline.
•
Two (or more) snaphooks connected to one D-ring.
•
Two snaphooks connected to each other.
•
A snaphook connected back on its integral lanyard.
•
A snaphook connected to a webbing loop or webbing lanyard.
•
Improper dimensions of the D-ring, rebar, or other connection point in relation to the snaphook dimensions that would allow the
snaphook keeper to be depressed by a turning motion of the snaphook.
*Rollout: A process by which a snaphook or carabiner unintentionally disengages from another connector or object to which it is
coupled. (ANSI Z359.1-2007)
MAINTENANCE, CLEANING AND STORAGE
Cleaning periodically will prolong the life and proper functioning of the product. The frequency of cleaning should be determined by
inspection and by severity of the environment. Clean with compressed air and/or a stiff brush using plain water or a mild soap and water
solution. Do not use any corrosive chemicals that could damage the product. Wipe all surfaces with a clean dry cloth and hang to dry, or use
compressed air. When not in use, store anchorage connectors in a cool, dry, clean environment, out of direct sunlight and free of corrosive
or other degrading elements.
Gemtor, Inc.
One Johnson Ave.
Matawan, NJ 07747
800-405-9048 • 732-583-6200
www.gemtor.com
IMPORTANT!!!
ALL PERSONS USING THIS EQUIPMENT MUST READ AND UNDERSTAND ALL INSTRUCTIONS.
FAILURE TO DO SO MAYRESULT IN SERIOUS INJURY OR DEATH. USERS SHOULD BE FAMILIAR
WITH PERTINENT REGULATIONS GOVERNING THIS EQUIPMENT. ALL INDIVIDUALS WHO USE
T
HIS PRODUCT MUST BE PROPERLY INSTRUCTED ON HOW
T
OUSE
T
HIS DEVICE.
HOLE DRILLING REQUIREMENT CHART
(A)” Minimum distance from edge/corner
(B)” Concrete thickness
6” in. (15.3 cm)
12” in. (30.5 cm)
12” in. (30.5 cm)
5” in. (12.7 cm)
Max
Capacity
310-lbs
DO NOT REMOVE
Concrete Anchor
Model:
CHA-34
INSPECT
BEFORE
USE
WARNING!!! SWING FALLS CAN OCCUR WHEN THE WORKER IS NOT DIRECTL
Y
UNDER ANCHOR POINT.
1.25” (31mm)
Spoon
Cleaning Bushing Main Cable
Stop Sleeve
11.5” (293mm)
Spring Swage Anchor Loop
3.0” (76mm)
2” (50.8mm)
REMOVAL INSTRUCTIONS:
1. When removing anchor, place your thumb inside the anchor loop
and your first two fingers around the trigger. Squeeze fingers and
thumb together till the trigger and spring fully compress.
2. While squeezing the trigger pull the anchor out of the hole.
3. If the anchor becomes stuck, insert a punch, screwdriver or other
object into the hole until it touches the top of the cleaning bushing.
4. Lightly tap with a hammer making sure the tool is touching the top
of the cleaning bushing while squeezing the trigger. (The cleaning
bushing should be easily visible at the edge of the hole).
5. If tool was required to remove the anchorage inspect thoroughly for
damage after removal. If damage is found remove from service and
destroy immediately.
May be used as an anchoring point for a leading
edge restraint system. Examples are of optional
anchoring point locations. The use of two anchors
is not required for leading edge restraint systems
unless otherwise specified by the manufacturer.
OPTIONAL
(ANCHOR POINTS)
7.0” (178mm)
End Termination Heavy Duty Return Wire Trigger
WORK SURFACE
PERFORMANCE:
Static Tensile Strength: 5000-lbf (22kN)
Maximum Capacity: one worker with
max weight of 310-lbs when used as a
single point anchorage connector for
personal fall arrest or restraint system.
DIMENSIONS:
Weight: .44-lbs (200g)
Length: 11.5” (349mm)
Diameter .75 (19mm)
REGULATORY COMPLIANCE:
ANSI Z359.1-2007, ANSI Z359.7-2011
OSHA 1926.502, OSHA 1910.66,
CE 0321 / EN 795:1996 (+A1:2000) Class B
COMPONENT MATERIALS:
Aluminum: Trigger
Aircraft Cable: Main Cable, Activator Wire
Polyurethane: Loop Cover
Stainless Steel: Cone, Spoons, Stop Sleeve
Zinc Plated Steel: Spring
Zinc Plated Copper: Swage
(ANCHOR POINT)
The concrete must be
3000-psi or higher and
fully cured. Installation
location to be approved
by a qualified person.
DRILLING & INSTALLATION INSTRUCTIONS:
1. Drill a 3/4”(20mm) diameter hole at least 3.5”(89mm) deep. The drilled hole must be straight and perpendicular
to the surface. Make sure the hole is of uniform diameter and free of peaks and valleys on the inner wall.
2. Blow hole clean with compressed air.
3. Always inspect the hole carefully when reusing a previously drilled hole.
4. When placing anchor, place your thumb inside the anchor loop and your first two fingers around the trigger.
Squeeze fingers and thumb together till the trigger and spring fully compress.
5. Insert unit at least 3” (76mm) deep into hole and release the trigger. (Do not force.)
6. Set the unit with a slight tug on the anchor loop.
7. The stop sleeve must always be partially inserted into the hole.
WORK SURFACE
Free fall distance (limit) must
not exceed 6’ (1.8 m).
drill 3/4”Ø(A)”
(B)”
DO NOT REMOVE
WARNING LABEL!
Compliance: OSHA 1926.502 & 1910.66 / ANSI Z359.1, ANSI Z359.7
CE 0321 / EN 795:1996 (+A1:2000) Class B
WARNING!!!
ALL PERSONS USING THIS EQUIPMENT MUST REA D AND UNDERSTAND ALL INSTRUCTIONS.
FAILURETO DO SO MAY RESULTIN SERIOUS INJU RY OR DEATH. USERS SHOULD BE FAMILIAR
WITH PERTINENT REGULATIONSG OVERNING THIS EQUIPMENT. ALL INDIVIDUALS WHO USE
THIS PRODUCT MUST BE PROPERLY INSTRUCTED ON HOW TO USE THIS DEVICE.
Stainless Steel, Aluminum, Zinc Plated Copper, 7x19 Aircraft Cable
800-405-9048
MINIMUM CLEARANCE 3ft (1m)
DECK/FLOOR/GROUND LEVEL
All products subjected to fall arresting forces should be removed
from service immediately!
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