Generac Portable Products 1538-0 User manual

GEN RAC °]
Portable Products /
High Pressure Washer Owner's Manual
Model No. 1538-0 (2,500 PSIHigh Pressure Washer) Manual No. 187700 Revision I (12/12/2000)
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A This isthe safety alert symbol. It isusedto alert you to potential personal injuryhazards.
Obey all safety messagesthat follow this symbol to avoidpossible injuryor death.

Generac Portable Products 2,500 PSIHigh PressureWasher
EQUIPMENT
DESCRIPTION
CONGRATULATIONS on your purchase of a
GENERAC high pressure washer. It hasbeen designed,
engineered and manufactured to giveyou the best possible
dependability and performance.
This manualcontains information for a high pressure
washer that operates at 2,500 PSIat a flow rate of
3.0gallons per minute. This powerful, high quality
professional system features large 10" wheels, a pump
equipped with an automatic cool down system, chemical
injection system, adjustable unloader, nozzle extension with
quick connect nozzles, safety goggles,heavyduty 50' hose,
and more.
Pleaseread and retain this manual.The instructionswill
enable you to assembleyour unit without tools, and
maintain your high pressure washer properly.
Every effort hasbeen madeto ensure that the information
in this manualis both accurate and current. However,
Generac reserves the right to change,alter or otherwise
improve the product and its documentation at anytime
without prior notice.
Should you experience any problem you cannot easily
remedy,call the pressure washer helpline at
1-800-270-1408.
CUSTOMER
RESPONSIBILITIES
•Readand observe the safety rules.
• Follow regular schedule in maintaining, caring for and
usingyour high pressure washer.
• For off-season storage, review "Preparing the Unit for
Storage" on page 14.
SAFETY RULES
_AUTION! When setting up,transporting,
adjusting or making repairs to your high pressure
washer,alwaysdisconnect the spark plug wire from
the spark plug and place the wire where it cannot
contact spark plug.
_DANGER! Engineexhaust gasescontain DEADLY
carbon monoxide gas.This dangerousgas,if
breathed in sufficient concentrations, can cause
unconsciousness or even death. Operate this
equipment only in the open air where adequate
ventilation isavailable.
_ANGER! Gasoline ishighly FLAMMABLE and its
vapors are EXPLOSIVE.Do Not permit smoking,
open flames, sparks or heat in the vicinity while
handling gasoline. Avoid spilling gasolineon a hot
engine.Allow unit to coot for 2 minutes before
refueling. Comply with all laws regulatingstorage
and handlingof gasoline.
Read this manual carefully and become familiar
with your pressure washer. Know its applications,
its limitations, and any hazards involved.
Locate this pressure washer in areasawayfrom
combustible materials, combustible fumes or dust.
The high pressure equipment isdesignedto be usedwith
Generac authorized parts only. Ifyou use this equipment
with parts that do not comply with minimum
specifications, the user assumesall risks and liabilities.
Some chemicals or detergents may be harmful if inhaled
or ingested,causingsevere nausea,fainting or poisoning.
The harmful elements maycause property damageor
severe injury.
Do Not allow CHILDREN to operate the pressure
washer at any time.
/2

Generac Portable Products 2,500 PSIHigh PressureWasher
• Operate engine only at governed speed. Runningthe
engine at excessivespeeds increasesthe hazardof
personal injury. Do Not tamper with parts which may
increase or decreasethe governed speed.
•Do Not wear loose clothing, jewelry or anything that
may be caught in the starter or other rotating parts.
• Before starting the pressure washer in cold weather,
check all parts of the equipment and be sure ice hasnot
formed there.
•Never usea spraygun whichdoesnot havea trigger lock
or trigger guard in placeand in working order.
• Keep the hose connected to machine or the spraygun
while the system ispressurized. Disconnecting the hose
while the unit ispressurized isdangerous.
•Never operate units with broken or missingparts, or
without protective housing or covers.
• Operate and store this unit on a stable surface.
• Check the fuel system for leaks or signs of deterioration,
such aschafed or spongy hose, looseor missingclamps,
or damagedtank or cap. Correct all defects before
operating the pressure washer.
•Do Not spray flammableliquids.
•Do Not secure the spraygun in the open position.
• Use a respirator or maskwhenever there isa chance
that vaporsmay be inhaled.Readall instructionswith
mask so you are certain the mask will provide the
necessary protection againstinhalingharmful vapors.
•Never aim the spray gun at people, animals or plants.
The high pressure stream of water that this equipment
produces can pierce skin and itsunderlying tissues,
leading to serious injuryand possible amputation.
•Never allow any part of the body to come in contact
with the fluid stream. Do Not come in contact with a
fluidstream created by a leakin the high pressure hose.
• Always wear eye protection when you usethis
equipment or when you are in the vicinitywhere the
equipment isin use.
• High pressure spray can causepaint chips or other
particles to become airborne.
•Do Not operate the pressure washer above the rated
pressure.
• Never move the machine by pulling on the high pressure
hose. Use the handle provided on the unit.
• Always be certain the spraygun, nozzles and accessories
are correctly attached.
• High pressure spray may damagefragile itemsincluding
glass.Do Not point spraygun at glasswhen in the jet
spray mode.
• Hold the spraygun firmly in your hand before you
squeeze the trigger. Failure to do so could result in an
injuryfrom a whipping spray gun. Do Not leavethe
spray gun unattended while the machine isrunning.
• The cleaningarea should haveadequate slopes and
drainage to reduce the possibility of a fall due to slippery
surfaces.
• Keep water spray awayfrom electric wiring or fatal
electric shock may result.
•Do Not by-pass any safety device on this machine.
• The muffler and engine heat up during operation and
remain hot immediatelyafter shutting it down. Avoid
contact with a hot muffler or engine asyou could be
severely burned.
• High pressure hose can develop leaks from wear, kinking,
abuse, etc. Water sprayingfrom a leakiscapableof
injectingmaterial into skin. Inspect hose eachtime before
usingit. Check all hosesfor cuts, leaks,abrasions or
bulgingof cover, or damageor movement of couplings. If
any of these conditions exist, replace hose immediately.
Never repair high pressure hose. Replace it with
another hosethat exceedsmaximum pressure rating of
your unit.
• The muffler and air cleaner must be installedand in good
condition before operating the pressure washer.These
components act asspark arresters if the engine backfires.
In the State of California a spark arrester isrequired by law
(Section 4442 of the California Public Resources Code).
Other states may havesimilar laws.Federal laws applyon
federal lands.
NOTE: If you equip the muffler with a spark arrester, it
must be maintained in effective working order. You can
order a spark arrester through your authorized Honda
service dealer.
/3

GeneracPortableProducts2,500PSIHighPressureWasher
KNOW YOUR PRESSURE WASHER
Read this owner's manual and safety rules before operating your high pressure washer.
Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and
adjustments. Save this manual for future reference.
Spray Gun Spray Nozzles
Chemical Injection Siphon/Fitter
Gas Tank
High Pressure Hose
SafetyGoggles
Nozzle Extension with
Quick Connect Throttle Lever
Choke Lever
FuelValve
Pressure Recoil Starter
Control Knob (on front of engine)
Air Filter
Water Inlet
Pump equipped with
Automatic Coot Down System
Air Filter -- Protects engine by filtering dust and debris out
of intake air.
Automatic Cool Down System -- Cycles water through
pump when water reaches 140°-145°E Warm water will
discharge from pump onto ground. This system prevents
internal pump damage.
Chemical Injection Siphon/Filter -- Use to siphon
detergent or other pressure washer chemicals into the low
pressure stream.
Choke Lever -- Prepares a cold engine for starting.
Fuel Valve -- Used to turn fuel on and off to engine.
Gas Tank -- Fill tank with regular unleaded gasoline. Always
leave room for fuel expansion.
High Pressure Hose -- Connect one end to the water
pump and the other end to the spray gun.
High Pressure Outlet with Quick Connect -- To
connect high pressure hose.
Oil Fill Cap
High Pressure Outlet
with Quick Connect
Nozzle Extension with Quick Connect -- Allows you to
switch between four different spray nozzles.
Oil Fill Cap -- Fill engine with oil here.
Pressure Control Knob -- Varies the pressure of the high
pressure spray.
Pump -- Develops high pressure.
Recoil Starter -- Use for starting the engine manually.
Safety Goggles -- Always use the enclosed goggles or
other eye protection when running your pressure washer.
Spray Gun -- Controls the application of water onto
cleaning surface with trigger device. Includes safety latch.
Spray Nozzles -- Chemical injection (25°), 0°, 15°, 25°, and
40°: for various high pressure cleaning applications.
Throttle Lever_Sets engine in starting mode for recoil
starter and stops a running engine.
Water Inlet -- Connect garden hose here.
/4

Generac Portable Products 2,500 PSIHigh PressureWasher
IMPORTANT: Readentire owner's manualbefore you
attempt to assembleor operate your new pressure washer.
REMOVE PRESSURE
WASHER FROM
CARTON
•Removethe parts box packedwith pressure washer.
• Slicetwo corners at the end of carton from top to
bottom so the panel can be folded down fiat, then
remove all packing material.
• Roll pressure washer out of carton.
Carton Contents
Items in the carton include:
• Main Unit
• Parts Box (which includesthe following):
SafetyGoggles
Handle Assembly
Handle FasteningHardware (which includes):
Carriage Bolts (2)
PlasticKnobs (2)
"J" Hook
Chemical Hose Clip
Nozzle Cleaning Kit
High Pressure Hose
Owner's Manual
EngineManual
EngineWarranty Card
EmissionsControl Warranty Card
Owner's Registration Card
SprayGun with Quick Connect Fitting
Nozzle Extension with Quick Connect Fitting
Bagcontaining5 mult_olored Quick Connect Nozzles
Oit Bottle
O-Ring MaintenanceKit
If any of the above parts are missingor damaged,call the
pressure washer helpline at 1-800-270-1408.
PREPARING PRESSURE
WASHER FOR USE
If you haveanyproblems with the assemblyof your
pressure washer or if parts are missingor damaged,call the
pressure washer helpline at 1-800-270-1408.
To prepare your pressure washer for operation, you
will need to perform these tasks:
• Fill out and sendin the registration card.
• Attach the handle.
• Add oil to the engine crankcase.
• Add fuel to the fuel tank.
• Connect the high pressure hoseto the spray gun and the
pump.
• Connect the water supplyto the pump.
• Attach the nozzle extension to the spraygun.
• Select and attach quick connect nozzle to the nozzle
extension.
Attach Handle
NOTE: All assembly operations given in this section will
be described from the perspective of viewing the pressure
washer from the rear.
• Placethe handle assemblyonto the handle supports
connected to the main unit. Make sure the holes in the
handle align with the holes on the handle supports
(Figure I).
Supports
NOTE: It may be necessaryto move the handle supports
from side to side in order to alignthe handle so it will slide
over the handle supports.
/5

GeneracPortableProducts2,500PSIHighPressureWasher
• Insertthecarriageboltthroughtherightsideholefrom
theoutsideoftheunit.Slidethespringcllpupthe
chemicalhoseandslideit ontothecarriagebolt.Attach
aplasticknobfromtheinsideoftheunit.Tightenby
hand(Figure2)
• Insertthecarriageboltthroughtheleftsideholefrom
theoutsideoftheunitandattachaplasticknobfromthe
insideoftheunit(viewingunitfromtherear).Tightenby
hand(Figure3).
• Attachthecllptothelowerfrontaccessorytrayflange
topreventchemicalhosefromcontactingenginemuffler
(Figure6).Slidethechemicalhosethroughthemetalclip
sothatit istightbutnotkinked.
• Insertthe"J"hookintothesecondfromtheleftslotin
theaccessorytray(Figure4).
Add Engine Oil
IMPORTANT: Any attempt to crank or start the engine
before it hasbeen properly serviced with the
recommended oil may result in an engine failure.
• Placepressure washer on a levelsurface.
• Refer to the engineowners manualto add recommended
oil to engine.
NOTE: Check oil often during engine break-in. Refer to
engine owner's manualfor recommendations.
Add Gasoline
_ANGER! Never fill fuel tank indoors. Never fill
fuel tank when engine is running or hot. Do Not
smoke when filling fuel tank.
• Pinchthe chemical hoseand slide it intothe metal clip as _, WARNING! Never fill fuel tank completely full.
shown in Figure 5. _ Provide spacefor fuel expansion. Wipe away any
fuel spillagefrom engine and equipment before
starting.
/6

GeneracPortableProducts2,500PSIHighPressureWasher
• Usefresh,cleanunleadedautomotivegasolineandstorein
approved,clean,coveredcontainers.Usecleanfill
funnels.Neveruse"stale"gasolineleftoverfromlast
seasonorgasolinestoredforlongperiods.
• Cleanareaaroundfuelfillcap,removecap.
• Slowlyaddgasolinetofueltank.Useafunneltoprevent
spillage.Filltankto"MaximumFuelLevel"(Figure7).
_/ MaximumFuelLevel
• Installfuelcapandwipeupanyspilledgasoline.
Connect Hose and Water Supply to
Pump
IMPORTANT: You must assemblethe nozzle extension
and attach all hoses before you start the engine. Starting
engine without all hoses connected and water supplied will
damagethe pump.
• Uncoil high pressure hose and attach quick connect end
of hoseto the baseof the spray gun (Figure8). Pull
down on the collar of the quick connect, slide onto the
gun and let go of collar. Tugon hose to be sure of a tight
connection.
• Attach the other end of the high pressure hose to the
high pressure outlet on the pump (Figure 9). Pull down
on the collar of the quick connect, slide fitting into the
pump and let go of collar. Pull on hose to be sure of a
tight connection.
• Before you connect your garden hose to the water inlet,
inspect the inlet screen (Figure 10).Clean the screen if it
contains debris, replace it if it isdamaged.DO NOT
RUN THE PRESSUREWASHER IF THE SCREENIS
DAMAGED.
• Run water through the garden hose for 30 secondsto
cleanout any debris. Turn off water.
• Connect the garden hoseto the water inlet. Tighten by
hand (Figure 10).
_ll ARNING! There MUST be at least ten feet of
unrestricted garden hose between the pressure
washer inlet and anyflow shut off device, such asa
'Y' shut-off connector or other convenience-type
water shut-off valve. Damage to pressure washer
resulting from disregarding this warning will not be
covered by the warranty.
•Turn ON the water and squeeze the trigger on the spray
gun to purge the pump system of air and impurities.
_ll AUTION! Before starting the pressure washer,
be sure you are wearing adequateeye protection.
/7

Generac Portable Products 2,500 PSIHigh PressureWasher
Checklist Before Starting Engine
Reviewthe unit's assemblyto confirm you have performed
alt of the following:
• Make sure the handle isin place and secure.
• Check that oit hasbeen added to the proper level inthe
engine crankcase.
• Add the proper gasolineto fuel tank.
• Check for properly attached hoseconnections.
• Check to make sure that there are no kinks, cuts, or
damageto the high pressure hose.
• Provide a proper water supply (not to exceed 140°F)at
an adequateflow.
• Be sure to read "Safety Rules"and "How To Use Your
PressureWasher" before usingthe pressure washer.
HOW TO USE YOUR
PRESSURE WASH ER
If you haveanyproblems operating your pressurewasher,
pleasecatl the pressure washer helpline at 1-800-270-1408.
To Start Your Pressure Washer
To start your pressure washer for the first time, follow
these instructionsstep-by-step. This starting information
also applies ifyou havelet the pressure washer sit idlefor
at least a day.
• Placethe pressure washer in an area close enough to an
outside water source capableof supplying water at a flow
rate greater than 3.3gallons per minute.
• Check that the high pressure hose is connected to the
spray gun and to the pump. See"Preparing Pressure
Washer for Use" for illustrations.
• Make sure unit isin alevelposition.
• Connect the garden hose to the water inleton the
pressure washer pump. Turn ON the water.
_AUTION! Oo Not run the pump without the
water supply connected and turned on. You must
follow this caution or the pump will be damaged.
• Squeezethe trigger on the gun until you havea steady
stream of water. This purges the pump of air and
impurities.
• Attach the nozzle extension to the spray gun (Figure I I).
Tighten by hand.
• Choose the nozzle you want to use and insert it into the
nozzle extension. See "How to Use the Nozzles" on
page IO.
• Engage the safety latch to the spray gun trigger
(Figure 12).
SafetyLatch
• Rotate the fuel valvelever to the "On" position
(Figure 13).
off
• Move the throttle lever to the "Fast" position
(Figure 14).Controls are shown in the desired operating
condition.
/8

GeneracPortableProducts2,500PSIHighPressureWasher
•Move the choke lever to the "Closed" position
(Figure 15).
Closed /
NOTE: For a warm engine, be sure the choke lever isin
the "Open" position.
Setthe engine switch to the "On" position (Figure 16).
EngineSwitch
.off
Grasp starter grip and pull slowly until you feel some
resistance. Then pull cord out with rapid full arm stroke.
Let rope return slowly. Do Not let rope "snap back"
against starter.
•If the choke lever has been moved to the "Closed"
position to start the engine, gradually move it to the
"Open" position asthe eng{ne warms up.
NOTE: If the recoil starter is hard to pull, it may be
necessary to squeeze the gun trigger to tel{eve internal
pump pressure.
How to Stop Your Pressure Washer
• Move the throttle lever to the "Slow" position.
• Wait for the engine to idle down.
• Move the engine switch to the "Off' position.
• Simply shutting off the engine will not releasepressure in
the system. Squeeze trigger on the spray gun to
relieve pressure in the hose.
How to Use Accessory Tray
The unit is equipped with an accessory tray with places to
store your nozzle extension and quick connect nozzles, and
slots to hold the cleaning solution bottle and the detergent
siphoning filter. There are also two hooks on the handle to
hold your spray gun and high pressure hose.
NOTE: The extra holes in the tray are for storing a brush
and a turbo wand. The brush and turbo wand are NOT
included with your pressure washer. You can buy these
items as optional accessories.
• Place the nozzle extension through the hole on the
accessory tray as shown in Figure 17.
Hang your chemical solution bottle on the "J" hook and
place the detergent siphoning filter in the last slot on the
left (Figure 17).
• Place the spray gun on the hook attached to the handle
on the right side of the unit (Figure 17).
• Hang the high pressure hose on the hook attached to
the handle on the left side of the unit as shown on
page 4.
/9

Generac Portable Products 2,500 PSIHigh PressureWasher
How to Use the Nozzles
_ANGER! Never exchange nozzleswithout
lockingthe safety latch on the trigger.
The quick-connect on the nozzle extension allows you to
switch between five different nozzles.The nozzlesvary the
spray pattern asshown below (Figure 18).
Follow these instructions to change nozzles:
•Engagethe safety latch on the spray gun.
• Pull back the collar on the quick-connect and pull the
current nozzle off. Store the nozzle in the space
provided on the handle'sstorage panel.
NOTE: For a more gentle rinse, select the white 40° or
green 25°nozzle. To scour the surface, select the yellow
15°or red 0° nozzle. To apply chemical, select the black
nozzle.
• Pull back on the collar,insertthe new nozzle and release
the collar. Tugon the nozzle to make sure it issecurely
in place.
• For most effective cleaning, keepthe spray nozzle
between 8 to 24 inchesaway from the cleaningsurface. If
you get the spray nozzle too close, you may damagethe
cleaningsurface.
Cleaning and Applying Chemical
_i WARNING! You must attach all hoses before
you start the engine.Starting the engine without all
the hoses connected and without the water turned
ON will damagethe pump.
IMPORTANT: Use soaps designed specifically for
pressure washers. Household detergents could damage
the pump.
To apply detergent follow these steps:
•Reviewthe useof the nozzles.
• Prepare the detergent solution as required by the
manufacturer.
• Hangthe detergent solution on the "J" hook attached to
the accessory tray, asshown in Figure 19.
• Placethe small filter end of the detergent siphoning tube
intothe detergent container.
Low Pressure
Black
25°
High Pressure
White Green Yellow Red
40° 25° 15° 0°
/I0

Generac Portable Products 2,500 PSIHigh PressureWasher
_ AUTION! Keep the chemical injectiontube
from coming in contact with the hot mumer.
• Make sure the black nozzle is installed.
NOTE: Detergent cannot be applied with the high
pressure nozzles(White, Green, Yellow, or Red).
• Make sure the garden hose isconnected to the water
inlet.Check that the high pressure hose isconnected to
the spraygun and the pump and start the engine.
• Apply the detergent to a dry surface, starting at lower
portion of area to be washed and work upward, using
long, even, overlapping strokes. Do Not allow the
detergent to dry on (prevents streaking).
• Allow the detergent to soak in between 3-5 minutes
before washing and rinsing. Reapplyas needed to prevent
surface from drying.
Pressure Washer Rinsing
_ ARNING! Be extremely careful ifyou must
use the pressure washer from a ladder,scaffolding
or anyother relatively unstable location. Hose
water pressure builds asyou climb. When you press
the trigger, the recoil from the initialspray canbe
very strong. The high pressure spray could cause
you to falt ifyou are too close to the cleaning
surface.
After you have applied detergent, scour the surface
and rinse it clean as follows:
• Apply safety latch to spray gun.
• Remove the black chemical nozzle from the nozzle
extension.
• Select and instaltthe desired high pressure nozzle
following the instructions"How to Use the Nozzles" on
page 10.
• Keep the spray gun a safedistance from the area you
plan to spray.
• Increaseor decrease spray pressure by turning the
pressure control knob counterclockwise or clockwise
respectively (Figure 20). Use lower pressure to wash
itemssuch a asa car or boat. Use higher pressure to
strip paint and degreasedriveways.
Pressure
Control
Knob
• Apply a high pressure spray to a small area and then
check the surface for damage.If no damageisfound, you
can assumeit isokay to continue cleaning.
• Start at the top of the areato be rinsed, working down
with same overlapping strokes asyou usedfor cleaning.
Automatic Cool Down System
(Thermal Relief)
Ifyou run the engine on your pressure washer for
3-5 minutes without pressingthe trigger on the spray gun,
circulating water in the pump can reach a temperature
between 140-145°E At this temperature, the system
engagesand cools the pump by discharging the warm
water onto the ground. This system prevents internal
damageto the pump.
/II

cPobocts2500shss.sh
SPECIFICATIONS
Rated Pressure ..... 2,500 psi
Flow Rate .......... 3.0 gallons per minute (gpm)
Detergent .......... Use detergent approved for
pressure washers
Water Supply Temp . Not to Exceed 140°F
Automatic Cool .... Willcycte when water
Down System ....... reaches 140°*145°F
Pump Oil ........... SAE80W-90, 9.6 oz (285 ml)
GENERAL MAINTENANCE
RECOMMENDATIONS
The pressure washer warranty does not cover items that
have been subjected to operator abuse or negligence. To
receive full value from the warranty, the operator must
maintain the high pressure washer as instructed in this
manual.
•Some adjustments will need to be made periodically to
properly maintain your high pressure washer.
• All maintenance in this manualand the engine owner's
manual should be madeat leastonce eachseason.
• Once a year you should cleanor replace the spark plug,
clean or replacethe air filter and check the spray gun
and adjustable nozzle extension assemblyfor wear. A
new spark plug and clean air filter assure proper fuel-air
mixture and help your engine run better and lastlonger.
Pleaserefer to your engine owner's manualfor more
details.
BEFORE EACH USE
Check engineoil level.
Check water inlet screen for damage.
Check in-line filter for damage.
Check high pressure hose for leaks.
Check detergent siphoning tube and filter for damage.
Check spraygun and adjustable nozzle extension
assemblyfor leaks.
• Rinseout garden hoseto flush out debris before
connecting to pressure washer.
PRESSURE WASH ER
MAINTENANCE
Check and Clean Inlet Screen
Examinethe screen on the water inlet. Clean it ifthe
screen isdogged or replace it ifscreen isdamaged.
Check High Pressure Hose
The high pressure hosecan develop leaksfrom wear,
kinking, or abuse.Inspect the hose eachtime before using
it. Check for cuts, leaks,abrasions or bulging of cover,
damageor movement of couplings. If anyof these
conditions exist, replacethe hose immediately.
_WARNING! Water sprayingfrom a leak is
capableof injectingmaterial intoskin. Inspect hose
each time before using it_Never repair a high
pressure hose. Replace it with another hose that
exceeds the maximum pressure rating of your
pressure washer.
Check Detergent Siphoning Tube
Examinethe filter on the detergent tube and clean if
clogged. The tube should fit tightly on the barbed fitting.
Examine the tube for leaks or tears. Replacethe filter or
tube if either isdamaged.
Cleaning Detergent Siphoning Tube
If you usedthe detergent siphoning tube, you must flush it
with clean water before stopping the engine.
• Placethe chemical injectionsiphon/filter in a bucket futl
of cleanwater.
• Attach the btack low pressure nozzle.
• Flush for 1-2 minutes.
• Shut off the engine.
IMPORTANT: Simply shutting OFF engine will not
release pressure in the system. When the engine has
shut down, squeeze the trigger on the spray gun to
relieve the pressure in the hose.
I12

Generac Portable Products 2,500 PSIHigh PressureWasher
Check Gun and Nozzle Extension
Examinethe hose connection to the spray gun and make
sure it issecure.Test the trigger by pressing it and making
sure it "springs back" into placewhen you release it Put
the safety latch in the ON position and test the trigger. You
should not be able to press the trigger.
Check In-Line Filter
Refer to Figure 21 and service the in-linefilter if it
becomes clogged, asfollows:
I.
2.
.
Filter Screen
Nozzle Extension _ _c_._f_
O-ring _'_
Detach spray gun and nozzle extension from high
pressure hose. Detach nozzle extension from spray
gun and remove o-ring and screen from nozzle
extension. Flushthe screen, spraygun, and adjustable
nozzle extension with cleanwater to clear debris.
ifthe screen isdamaged,the o-ring kit contains a
replacement in-line filter screen and an o-ring. If
undamaged,reuse screen.
Placethe in-line filter screen into the threaded end of
the nozzle extension. Direction does not matter. Push
the screen in with the eraser end of a pencil until it
rests fiat at the bottom of the opening. Takecare to
not bend the screen.
4. Placethe o-ring intothe recess. Pushthe o-ring snugly
againstthe in-line filter screen.
5. Assemble the nozzle extension to the spraygun, as
described earlier in this manual.
Purge Pump of Air and
Contaminants
To remove air from the pump, follow these steps:
•Set up the pressure washer asdescribed in "Preparing
PressureWasher For Use". Connect the water supply
and turn water on.
• Pull the trigger on the spray gun and hold.
• When the water supply is steady and constant, engage
the safety latch.
To remove contaminants from the pump, follow
these steps:
• Set up the pressure washer asdescribed in "Preparing
Pressure Washer For Use". Connect the water supply
and turn water on.
• Start the engine according to instructions in "To Start
Your Pressure Washer".
• Remove nozzle extension from spray gun.
• Squeezethe trigger on the spray gun and hold.
• When the water supply is steady and constant, engage
the safety latch and attach the nozzle extension.
Nozzle Maintenance
if a nozzle becomes restricted or clogged with foreign
materials, such asdirt, excessivepump pressure may
develop. A pulsing sensationoccurs during use. This
generally is not a pump related problem, but rather a
cloggedor partially restricted nozzle.
If a nozzle become clogged or partially restricted,
immediately clean it with the kit included with your
pressure washer by following these instructions:
• Shut off the engineand turn off the water supply.
• Remove the nozzle from the end of the nozzle extension.
• Use the wire includedin the kit or a small paper clip to
free the foreign materials clogging or restricting the
nozzle (Figure 22).
to remove
debris.
• Remove additional debris by rinsing out the nozzle. Rinse
between 30 to 60 seconds.
• Reinstall the nozzle into the nozzle extension.
• Reconnect the water supply,turn on the water, and start
the engine.
• Testthe pressure washer.
/13

GeneracPortableProducts2,500PSIHighPressureWasher
O-Ring Maintenance
Throughthe normal operation of your pressure washer,
o-rings, which keep the connections of the hoses and spray
gun tight and leak-free, may become worn or damaged.
Provided with your pressure washer is an O-Ring
MaintenanceKit which includes replacement o-rings,
rubber washer and water inlet filter. Refer to the
instruction sheet provided in the kit to service your unit's
o-rings. Note that not all of the parts in the kit will be used
on your unit.
To remove a worn or damaged o-ring:
•Use a small flathead screwdriver to get underneath the
o-ring and pry it off.
ENGINE MAINTENANCE
See the engine owner's manual for instructions on how to
properly maintain the engine.
PREPARING THE UNIT
FOR STORAGE
Water should not remain in the unit for long periods of
time. Sediments or minerals can deposit on pump parts and
"freeze" pump action. If you do not plan to usethe
pressure washer for more than 30 days,follow this
procedure:
I. Flush detergent siphoning tube by placingthe filter into
a pail of clean water while running pressure washer in
low pressure mode. Flushfor one to two minutes.
2. Shutoff the engineand let it cool, then remove all
hoses.Disconnect spark plugwire from spark plug.
3. Empty the pump of all pumped liquidsby pulling the
recoil handle about 6 times. This should remove most
of the liquidin the pump.
NOTE: To protect the unit from freezing temperatures,
draw RVantifreeze (non-alcohol) into the pump by pouring
the solution into a 3-foot section of garden hose connected
to inlet adapter and pulling recoil handle twice.
4. Store unit in a clean, dry area.
STORING THE ENGINE
See the engine owner's manual for instructions on how to
properly prepare the engine for storage.
I14

Generac Portable Products 2,500 PSIHigh PressureWasher
TROUBLESHOOTING
Problem
Pump has following
problems: failure to produce
pressure, erratic pressure,
chattering, loss of pressure,
low water volume.
Detergent fails to mix with
spray.
Cause
I. Low pressure nozzle installed.
2. Water inletisblocked.
3. Inadequatewater supply.
4. Inlet hose iskinked or leaking.
5. Clogged inlethose strainer.
6. Water supply isover 140°E.
7. High pressure hose is blocked or
leaks.
8. Gun leaks.
9. Nozzle is obstructed.
10. Pump isfaulty.
I. Detergent siphoning tube isnot
submerged.
2. Chemicat filter is clogged.
3. Dirty in-line filter.
4. Low pressure nozzle installed.
Engine runs good at no-load Engine speed istoo slow.
but "bogs" when load is
added.
Engine will not start; or
starts and runs rough.
Engine shuts down during
operation.
Engine lacks power.
Engine "hunts" or falters.
I. Low oil level.
2. Dirty air cleaner.
3. Out of gasoline.
4. Stalegasoline.
5. Sparkplug wire not connected to
spark plug.
6. Badspark plug.
7. Water ingasoline.
8. Overchoking.
9. Excessivelyrich fuel mixture.
10. Intake valvestuck open or closed.
I I. Enginehaslostcompression.
I. Out of gasoline.
2. Low oil level.
Dirty air filter.
Choke isopened too soon.
Correction
I. Replace nozzle with high pressure
nozzle.
2. Clear inlet.
3. Provide adequate water flow.
4. Straighten inlet hose, patch leak.
5. Check and clean inlet hose strainer.
6. Provide cooler water supply.
7. Clear blocks in outlet hose.
8. Replacegun.
9. Clean nozzle.
10. Contact Generac servicefacility.
I. Insertdetergent siphoning tube into
detergent.
2. Cleanor replace filter/detergent
siphoningtube.
3. See"Check In-Line Filter" on page 13.
4. Replacenozzle with high pressure
nozzle.
Move throttle control to FASTposition. If
enginestill "bogs down", contact Honda
servicefacility.
I. Fill crankcaseto proper level.
2. Cleanor replace air cleaner.
3. Fillfuel tank.
4. Drain gastank; fill with fresh fuel.
5. Connect wire to spark plug.
6. Replacespark plug.
7. Drain gastank; fill with fresh fuel.
8. Open choke fully andcrank engine.
9. Contact Honda service facility.
10. Contact Honda service facility.
I I. Contact Honda service facility.
I. Fillfuel tank.
2. Fill crankcaseto proper level.
Replace air filter.
Move choke to halfway position until
engine runs smoothly.
/15

I
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Generac Portable Products 2,500 PSIHigh PressureWasher
EXPLODED VIEW --- UNIT
9_ \\
3_2
42_ \
_14
/
15_ \
\\
\\\\\
41_ \\
24
/16

Generac Portable Products 2,500 PSIHigh PressureWasher
I
l/!
m
PARTS LIST--- UNIT
Item Part#
I NSP
2 187952
3 187916
4 187918
5 187915
6 187799
7 CI87892
8 B2759B
9 B2516
10 187890
II 99583
12 BI87894
13 B4966
14 75402C
15 BI87616
16 187891
17 52858
18 27007
19 50190
20 39288
21 B5830
22 BB3061B
23 187700
24 185779
25 87815
26 B4224
27 97837
28 B3858
29 B3263A
30 B2509
31 BI288
32 187625
33 AI040D
34 AI041
35 67989
36 21217
37 185923
38 B4847
39 NSP
40 21424
41 48031G
42 30809
43 BI232
Qty. Description
ENGINE
DECAL, Cool Down
DECAL, Start Instructions
DECAL, Quick Reference
DECAL, Warning/Decal
SCREW, M4.5 x 13
BILLBOARD, Upper Front
HOOK
CAP, Vinyl, Black
DECAL, Logo
NUT, 5/16" - 18
HANDLE, PW, Black
TIRE, 3" X 10"
PUSHNUT, 5/8"
BASE,HSPW,Black
KIT, Handle Hardware
NUT, M8 Locking Flange
MOUNT, Rubber Foot
WASHER, Flat,.34" x I"
HHCS, M8 x 1.25x 55
KIT,O-Ring Maintenance
OIL, 20oz
MANUAL, Owners
MANUAL, Engine
GOGGLES, Safety
SCREEN,Gun Inlet
O-RING, Hi - Pressure
WAND, Nozzle
GUN, High Pressure
KIT, Nozzle Cleaning
TAG, Breather Cap
HOSE, 5/16" X 50'
HOSE, Chemical
FILTER,Chemical Hose
NUT, M8 FlangeSerrated
MOUNT, Rubber Shock
QUICK CONNECT
KIT, Nozzles
PUMP,Assembly (seepages 18-19)
CONNECTOR, Garden Hose
CLAMP, Hose Band
GROMMET, Rubber
CLAMP, Hose
/17

I
? j/_ I
Generac Portable Products 2,500 PSIHigh PressureWasher
EXPLODED VIEW 1PUMP
4¸31
52
31
21 3O
20
37 41
37
52
t3 50
45
17
/18

Generac Portable Products 2,500 PSIHigh PressureWasher
I
l/!
m
PARTS LIST-- PUMP
Item Part#
IB2218
2 B2260
3 B2217
4 B2261B
5 96400
6 99735
7 93790
B 40945
9 93652
10 95416
II 93876
12 A2069
13 93644
14 96053
IS 96015
16 B2665
17 A2013
18 97840
19 97841
20 AI320
21 93680
22 94944
23 99427
24 185700
2 ......
3 ......
4 ......
S ......
6 ......
7 ......
8 ......
12 ......
16 ......
17 ......
21 ......
22 ......
23 ......
25 ......
30 ......
31 ......
26 ......
27 ......
28 ......
29 ......
33 ......
32 ......
61
34 185752
12 ......
13 ......
14 ......
15 ......
16 ......
17 ......
18 ......
19 ......
36 ......
37 ......
39 ......
40 ......
41 ......
42 .....
Qty. Description
O-RING, Engine Adapter
ADAPTER, Housing, Cam
O-RING, Engine Adapter Bolt
SCREW, Button Hd 5116 -24 x 3/4"
SPRING, Piston Return
ASSEMBLY, Oil Breather
O-RING, Crankcase
SHCS, M6 x 1.0 x 20mm
SPRING, Thermal By-Pass
PISTON, Thermal By-Pass
O-RING, Thermal By-Pass
GASKET, Head
ACTUATOR, Thermal By-Pass
SEAL, High Pressure
RING, Bearing
WASHER, Steel Special
BOLT, Head M8 x 1.25 x 70mm
O-RING, Cap
CAP, Outlet Port
SPACER PLATE, Inlet
SEAL, Oil Piston
SHOE, Piston Pivot
ASSEMBLY, Ceramic Piston & Cap
KIT, Crankcase
O-RING, EngineAdapter
ADAPTER, Housing, Cam
O-RING, EngineAdapter Bolt
SCREW, Button Hd 5/16 - 24 x 3/4"
SPRING, Piston Return
ASSEMBLY,Oil Breather
O-RING, Crankcase
SHCS, M6 x 1.0x 20mm
GASKET, Head
WASHER, Steel Special
BOLT, Head M8 x 1.25 x 70ram
SEAL,OilPiston
SHOE, Piston Pivot
ASSEMBLY,Ceramic Piston & Cap
BEARING SET,Thrust 15.5
SPACER,Pilot
ASSEMBLY,Cam
CAM, Axial 7.5 Lift
WASHER, Thrust
RETAINER, Push- On
C-RING, Cam Retainer
ADAPTER, Shaft Hex
HOUSING, Piston
BEARING SET,Cam
KIT, Complete Head
GASKET, Head
ACTUATOR, Thermal By-Pass
SEAL, High Pressure
RING, Bearing
WASHER, Steel Special
BOLT, Head M8 x 1.25 x 70ram
O-RING, Cap
CAR Outlet Port
O-RING, Check Valve
ASSEMBLY,Check Valve
CAR Plastic
SETSCREW, M6 x 8
HANDLE, Unloader
SPRING, Unloader
Item Part#
43 ......
45 ......
46 ......
47 ......
48 ......
49 ......
50 ......
51 ......
52 ......
53 ......
56 ......
60
35 185933
16 ......
17 ......
36 ......
37
38 B3479
39 ......
40 ......
41 ......
42 ......
43
44 B3510
45 ......
46 ......
47 ......
48 ......
49 ......
50 ......
51 ......
52 ......
53
54 185943
55 ......
57 ......
58
59 185926
3 ......
7 ......
8 ......
9 ......
l0 ......
II ......
12 ......
14 ......
16 ......
17 ......
18 ......
21 ......
36 ......
37 ......
45 ......
49 ......
53 ......
60 ......
62 ......
Qty. Description
ASSEMBLY,Spindle
O-RING, Spindle
SEAT,Ball Unloader
BALL, StainlessSteel 9/32 Dia.
SEAT,Trapped Line Pressure
O-RING, Trapped Line Pressure
VALVE,Shuttle Piston
SPRING, Piston Trapped Pressure
VENTURI, Chemical
O-RING, Venturi
ASSEMBLY,Head, Brass
SPACER,High Pressure Seal
KIT, Check Valve
WASHER, Steel Special
BOLT, Head M8 x 1.25x 70ram
O-RING, Check Valve
ASSEMBLY,Check Valve
KIT, Unloader Spindle
CAP, Plastic
SETSCREW, M6 x 8
HANDLE, Unloader
SPRING, Unloader
ASSEMBLY,Spindle
KIT, High Pressure Outlet
O-RING, Spindle
SEAT,Ball Unloader
BALL, StainlessSteel 9/32 Dia.
SEAT,Trapped Line Pressure
O-RING, Trapped Line Pressure
VALVE,Shuttle Piston
SPRING, Piston Trapped Pressure
VENTURI, Chemical
O-RING, Venturi
KIT, Chemical Injector
BARB HOSE, Brasswith Nylon Insert
BALL, 5.5 dia. Chemical InjectOr
SPRING, Chemical Iniector
KIT, O-Ring Seals
O-RING, EngineAdapter
O-RING, EngineAdapter Bolt
O-RING, Crankcase
SHCS, M6 x 1.0x 20mm
SPRING, Thermal By-Pass
PISTON, Thermal By-Pass
O-RING, Thermal By-Pass
GASKET, Head
SEAL,High Pressure
WASHER, Steel Special
BOLT, Head M8 x 1.25x 70ram
O-RING, Cap
SEAL,OilPiston
O-RING, Check Valve
ASSEMBLY,Check Valve
O-RING, Spindle
O-RING, TrappedLinePressure
O-RING, Venturi
SPACER, HighPressureSeal
SEAL,U-Cup
Item numbers 24, 34, 35, 38, 44, 54, and 59 are service kits and includeall
parts shown within the box. Certain parts may only be availableas
components of a kit.
/19

Lavadorade Alta Preslbn2,500 PSIde Generac Portable Products
DESCRIPCION DEL
EQUlPO
FELICIDADES en la compra de su lavador aalta presibn
GENERAC. Este ha sido dise_ado, fabricado y creado para darle
el mayor rendimiento y eficada posible.
Este manual contiene informaci6n referente el lavador a alta
presibn que funciona a 2,500 psi, a un promedio de flujo de
3.0 galones por minuto. Este sistema profesional de alto poder y
de alta calidad, posee una Ilantade 10pulgadas,una bomba
equipada con un sistema de enfriamiento, un sistema de inyecci6n
qulmica, un descargador ajustable, una extensi6n de lanzasque se
pueden conectar r_pidamente, gafasde seguridad, una manguera
de alta resistencia de 50 piesy muchtsimo m_s.
Por favor, leay conserve este manual.Las instrucciones le
permitir_n ensamblar la unidad y mantener sulavador a alta
presibn funcionando adecuadamente.
Se han hechos todos los esfuerzos necesarios para asegurar que
la informacibn que aparece en este manual es tanto exacta como
actualizada.
Sin embargo, Generac se reserva el derecho de cambiar, alterar o
de otra manera, mejorar el producto y sus respectivos
documentos en cualquier momento, sin previo aviso.
En el caso de que usted tenga un problema que no pueda resolver
f_cilmente, Ilame la llnea directa del lavador a alta presi6n, al
1-800-270-1408.
RESPONSABILIDADES DEL
CLIENTE
Leay cumpla con los reglamentos de seguridad.
Sigael plan regular de mantenimiento, de cuidado y del uso de
su lavador a alta presibn.
Parael almacenamiento por largos perlodos de tiempo, revise
"Preparando la Unidad para su Almacenamiento" en la
p_gina32.
INSTRUCCIONES DE
SEGURIDAD
iPRECAUCI_N! Cuando transporte, instale,ajuste o
_haga reparaciones a su mgquinalavadora de alta presi6n,
siempre desconecte el alambre de la bujta y col6quelo
donde No pueda entrar en contacto con la bujta.
_L |PELIGRO! Los gasesdel sistemade escapedel motor
contienen gasde monbxido de carbono MORTAL. Sieste
gaspeligroso se inhalaen concentraciones suficientes,
puede causarp_rdida de la consciencia oinclusola
muerte. Opere este equipo 6nicamenteal aire libre, donde
exista ventilaci6n adecuada.
_PELIGRO! La gasolinaes altamente INFLAMABLE ysusvapores son EXPLOSIVOS.No permita que fumen,
que existan llamasabiertas, chispaso calor a su alrededor
cuando manipule gasolina.Evite regar gasolina sobre un
motor caliente. Permita que la unidad se enfrte antes de
volver a colocarle combustible. Cumpla con todas las leyes
que regulan el almacenamiento y el manejo de gasolina.
Lea este manual minuciosamente yconozca a fondo las
partes y el funcionamiento de su mgquina lavadora a
presi6n. Conozca susaplicaciones, sus limitaciones ylos
peligros involucrados.
Coloque esta m_quina lavadoraa presibnen greas alejadasde
materiales combustibles, humos opolvo combustibles.
El equipo de alta presi6n est_ disehado para ser utilizado
UNICAMENTE con laspartes autorizadas Generac. Si
utiliza este equipo con partes que no cumplan con las
especificacionesmtnimas, el usuario asume todos los riesgos y
responsabilidades.
Algunos quimicos o detergentes pueden ser nocivos si se
inhalanoingieren,causando nguseasevera, desmayoso
envenenamiento. Los elementos nocivos pueden ocasionar
da_o a la propiedad olesiones severas.
No permita en ning6n momento que NIKIOS operen la
mgquina lavadoraa presi6n.
/20