Genie Super-Straddle User manual

Operator's Manual
Serial Number Range
Super-Straddle
from SSP-7000
AUS
Australia
with
Maintenance
Information
Third Edition
First Printing
Part No. 1298031GT

Operator's Manual Third Edition • First Printing
Super-Straddle Part No. 1298031GT
FrontMatter
Contents
Introduction ............................................................1
Symbol and Hazard Pictorials Definitions..............5
General Safety.......................................................6
Work Area Safety...................................................7
Assembly and Disassembly...................................9
Legend................................................................ 11
Inspections.......................................................... 12
Operating Instructions......................................... 20
Maintenance ....................................................... 23
Specifications...................................................... 24
Copyright © 1992 Terex Corporation
Third Edition: First Printing, September 2020
Genie is a registered trademark of Terex South Dakota, Inc. in
the U.S.A. and many other countries.
These machines comply with
AS 1418.10

Third Edition • First Printing Operator's Manual
Introduction
Part No. 1298031GT Super-Straddle 1
Intr oduct io n
About this manual
Genie appreciates your choice of our machine for
your application. Our number one priority is user
safety, which is best achieved by our joint efforts.
This book is an operation and daily maintenance
manual for the user or operator of a Genie
machine.
This manual should be considered a permanent
part of your machine and should remain with the
machine at all times. If you have any questions,
contact Genie.
Product Identification
The machine serial number is located on the serial
label.
Serial number (stamped
on inside of end frame
assembly) Serial label
Intended Use and Familiarization
Guide
The winch on the Super Straddle is only intended
to lift the Genie AWP to the appropriate height. It is
not intended to lift people. Before operating the
machine, it’s the operator’s responsibility to read
and understand this familiarization guide.
Each person must be trained to operate a
Mobile Elevating Work Platform (MEWP).
Familiarization with the MEWP must be given
to each person who is authorized, competent
and trained.
Only trained and authorized personnel should
be permitted to operate the machine.
The operator is responsible to read,
understand, and obey the manufacturer’s
instructions and safety rules provided in the
Operator’s Manual.
The Operator’s Manual is located in the
manual storage container, at the platform.
For specific product applications, see
Contacting The Manufacturer.

Operator's Manual Third Edition • First Printing
Introduction
2 Super-Straddle Part No. 1298031GT
Related machine movement:
Base frame
Telescoping base
frame
Straddle socket plug
Swivel caster lock
1. Winch
2. Lifting bar

Third Edition • First Printing Operator's Manual
Introduction
Part No. 1298031GT Super-Straddle 3
Bulletin Distribution and
Compliance
Safety of product users is of paramount
importance to Genie. Various bulletins are used by
Genie to communicate important safety and
product information to dealers and machine
owners.
The information contained in the bulletins is tied to
specific machines using the machine model and
serial number.
Distribution of bulletins is based on the most
current owner on record along with their
associated dealer, so it is important to register your
machine and keep your contact information up to
date.
To ensure safety of personnel and the reliable
continued operation of your machine, be sure to
comply with the action indicated in a respective
bulletin.
To view any open bulletins for your machine, visit
us on the web at www.genielift.com.
Contacting the Manufacturer
At times it may be necessary to contact Genie.
When you do, be ready to supply the model
number and serial number of your machine, along
with your name and contact information. At
minimum, Genie should be contacted for:
Accident reporting
Questions regarding product applications and
safety
Standards and regulatory compliance information
Current owner updates, such as changes in
machine ownership or changes in your contact
information. See Transfer of Ownership, below.
Transfer of Machine Ownership
Taking a few minutes to update owner information
will ensure that you receive important safety,
maintenance and operating information that
applies to your machine.
Please register your machine by visiting us on the
web at www.genielift.com or by calling us toll free
at 1-800-536-1800.

Operator's Manual Third Edition • First Printing
Introduction
4 Super-Straddle Part No. 1298031GT
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer’s instructions and safety
rules—safety and operator’s manuals and
machine decals.
You read, understand and obey employer’s
safety rules and worksite regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use mild
soap and water to clean safety signs. Do not use
solvent-based cleaners because they may damage
the safety sign material.
Hazard Classification
Decals on this machine use symbols, color coding,
and signal words to identify the following:
Safety alert symbol
—
used to alert
you to potential personal injury
hazards. Obey all safety
messages that follow this symbol
to avoid p
ossible injury or death.
Indicates a hazardous situation
which, if not avoided, will result in
death or serious injury.
Indicates a hazardous situation
which, if not avoided, could result
in death or serious injury.
Indicates a hazardous situation
which, if not avoided, could result
in minor or moderate injury.
Indicates a property damage
message.

Third Edition • First Printing Operator's Manual
Symbol and Hazard Pictorials Definitions
Part No. 1298031GT Super-Straddle 5
Symb ol an d H az ard Pi ct orial s D efi niti ons
Read the operator’s
manual Tip-over hazard Insert retaining pins Tip-over hazard Insert outriggers
Crushing hazard Keep away from
moving parts Straddle socket plug Base frame Telescoping base frame
Ladder storage Pull gray tab to
release pin Outrigger load Use on X-pattern outriggers. Do not use on pinwheel outriggers.
Maximum wind speed Indoor Use Only

Operator's Manual Third Edition • First Printing
General Safety
6 Super-Straddle Part No. 1298031GT
Gener al Safety

Third Edition • First Printing Operator's Manual
Work Area Safety
Part No. 1298031GT Super-Straddle 7
Work Ar ea Safety Tip-over Hazards
Do not use the Super-Straddle except with a Genie
AWP.
Do not use on a sloping surface unless all four
swivel casters are locked in a position crossing the
slope and their brakes are applied.
Do not operate the Super-Straddle unless all four
Genie AWP outriggers are properly installed in the
Super-Straddle base, screw jack pads are in firm
contact with the ground and the straddle platform
is level.
Do not operate the machine unless all retaining
pins are properly installed.
Do not operate the Super-Straddle, or adjust or
remove outriggers when the platform is occupied
or elevated.
Do not operate the machine on a slope unless it is
positioned with the length running with the slope
and the straddle platform is level.
Do not use the Genie Super Straddle outdoors.
Some Genie AWP outriggers are rated for outdoor
use. When using these outriggers with the
Super-Straddle, the Super-Straddle must only be
used indoors.
Do not move or operate the machine on stairs.
Do not push off or pull toward any object outside of
the platform.
When raising the AWP platform, follow the ratings
for allowable side force and number of occupants
in the Genie AWP operator’s manual.
Do not alter or disable machine components that in
any way affect safety and stability.
Do not alter or modify a mobile elevating work
platform without prior written permission from the
manufacturer.
Use only Genie approved replacement parts.
Collision Hazards
Be aware of overhead obstructions. The
Super-Straddle adds 4 ft / 1.2 m to the working
height of the Genie AWP being used.
Crushing Hazards
Keep hands away from end frame plates and
moving parts when lowering the Super-Straddle.
Electrocution Hazards
The Super-Straddle is not electrically insulated and
neither by itself or together with the Genie AWP
will not provide protection from contact with or
proximity to electrical current.

Operator's Manual Third Edition • First Printing
Work Area Safety
8 Super-Straddle Part No. 1298031GT
Damaged Machine Hazards
Do not use a damaged or
malfunctioning machine.
Do not use the machine if either
winch
cable is worn, frayed or
kinked.
Do not use a machine with less
than
4 wraps of cable on the
winch drum when the Super
Straddle is fully lowered.
Conduct a thorough pre-operation inspection of the
machine and test all functions before each work
shift. Immediately tag and remove from service a
damaged or malfunctioning machine.
Be sure all maintenance has been performed as
specified in this manual and the appropriate
service manual.
Be sure all decals are in place and legible.
Be sure the Genie AWP operator’s, safety, and
responsibilities manuals are complete, legible and
in the storage container located on the AWP
platform.
Be sure the Super-Straddle operator’s manual is
complete, legible and in the storage container
located on the Super-Straddle.
Maintain proper lubrication on the winch. Do not
allow oil or grease on braking surfaces.

Third Edition • First Printing Operator's Manual
Assembly and Disassembly
Part No. 1298031GT Super-Straddle 9
Assem bly and D isas sem bl y
Assembly and Disassembly
To move the Super-Straddle through a doorway or
to set it up after shipping, follow these instructions.
Assemble or disassemble the Super-Straddle
only on a firm, level surface.
Two people are required to safely maneuver
and support the Super-Straddle components
through this procedure.
Do not allow Super-Straddle components to
drop.
1 telescoping tube
2 washer
3 bolt
4 end frame
5 wear pad
6 wing nut
Assembly
1 Apply the caster brakes. Set the caster swivel
locks parallel to the straddle platform tubes.
2 Both winch cables must be fully lowered.
3 Be sure that the telescoping tubes are inserted
and pinned to the same length in the straddle
platform.
4
Move the end frame
marked Base Frame
(refer to decal on
base frame) to the
end of the straddle
platform nearest the
cross member.
5 One person must support the end frame while
the other attaches it to the straddle platform.
The winch handle should point away from the
machine.
6 Position the wear pads and attach each one
with the supplied bolts, washers and wing
nuts.
7
Move the end frame
marked Telescoping
Base Frame (refer to
decal on telescoping
base frame) to the
other end of the
straddle platform and
repeat steps 5 and 6.
8 Make sure all wing nuts are tight.
9 Connect the electrical cords.

Operator's Manual Third Edition • First Printing
Assembly and Disassembly
10 Super-Straddle Part No. 1298031GT
Disassembly
1 Apply the caster brakes. Set the caster swivel
locks parallel to the straddle platform tubes.
2 The straddle platform must be fully lowered.
3 Disconnect the electrical cables.
4 Select an end. While one person supports the
end frame, the other can remove the bolts and
wear pads, and then they can carefully set the
straddle platform on the ground. Set the end
frame aside.
5 Repeat step 3 and 4 for the opposite end
frame.
6 Keep the bolts, washers, wing nuts and wear
pads together.
Passing Through Doorways
1 Complete the disassembly procedure.
2 Release the caster brakes and carefully roll
each end frame through the doorway to the
assembly area.
3 Remove the telescoping tubes from the
straddle platform and carry them to the
assembly area.
4 Two people should carefully lift the straddle
platform onto its side casters and roll it through
the doorway.
5 Follow the assembly procedure.

Third Edition • First Printing Operator's Manual
Legend
Part No. 1298031GT Super-Straddle 11
Legend
1 Winch
2 Frame retaining pin
3 Electrical cord
4 Coil cord
5 Straddle socket plug
6 Genie AWP
7 Gray tab for releasing or inserting retaining pins
8 Retaining pin interlock box
9 Manual storage container
10 Base frame
11 Genie AWP outrigger
12 Caster swivel lock
13 Caster brake
14 Caster
15 Ladder
16 Side casters
17 Straddle socket retaining pin
18 Straddle socket
19 Telescoping base frame

Operator's Manual Third Edition • First Printing
Inspections
12 Super-Straddle Part No. 1298031GT
Inspe ctio ns
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
Know and understand the pre-operation
inspection before going on to the next
section.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Pre-operation Inspection
Fundamentals
It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.
The pre-operation inspection is a visual inspection
performed by the operator prior to each work shift.
The inspection is designed to discover if anything
is apparently wrong with a machine before the
operator performs the function tests.
The pre-operation inspection also serves to
determine if routine maintenance procedures are
required. Only routine maintenance items specified
in this manual may be performed by the operator.
Refer to the list on the next page and check each
of the items.
If damage or any unauthorized variation from
factory delivered condition is discovered, the
machine must be tagged and removed from
service.
Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer’s specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.
Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer’s specifications and
the requirements listed in the responsibilities
manual.

Third Edition • First Printing Operator's Manual
Inspections
Part No. 1298031GT Super-Straddle 13
Pre-operation Inspection
Be sure that the operator’s, safety and
responsibilities manuals are complete, legible
and in the storage container located in the
AWP platform.
Be sure that all decals are legible and in place.
See Decals section.
Check the following components or areas for
damage, improperly installed, or missing parts and
unauthorized modifications:
Electrical components, wiring and
electrical cables
Winches
Cables
Wear pads
Nuts, bolts and other fasteners
Check entire machine for:
Cracks in welds or structural components
Dents or damage to machine
Excessive rust, corrosion or oxidation
Verify that all structural and other critical
components are present and all associated
fasteners and pins are in place and properly
tightened.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to
use.
Know and understand the function tests
before going on to the next section.
4 Inspect the workplace.
5 Only use the machine as it was intended.

Operator's Manual Third Edition • First Printing
Inspections
14 Super-Straddle Part No. 1298031GT
Function Test Fundamentals
The function tests are designed to discover any
malfunctions before the machine is put into service.
The operator must follow the step-by-step
instructions to test all machine functions.
A malfunctioning machine must never be used. If
malfunctions are discovered, the machine must be
tagged and removed from service. Repairs to the
machine may only be made by a qualified service
technician, according to the manufacturer’s
specifications.
After repairs are completed, the operator must
perform a pre-operation inspection and function
tests again before putting the machine into service.
Setup
1 Position the Super-Straddle on a firm, level
surface.
2
Apply the brakes to both
swivel
casters on the base
frame.
3
Remove the straddle
socket retaining pins from
the base frames and
separate the base frames.
4 Remove the ladder from the base frame cross
member and set it aside.
5 Release both swivel caster brakes and align
the base frame behind the Genie AWP.
6
Remove all four straddle
sockets from the base
frame and install them in
the Genie AWP outrigger
sockets. The Genie AWP
must be fully lowered.
7
Push the base frame
carefully through all
four straddle sockets.
This may require two
people. Be sure the
straddle sockets are
over the alignment
spacers on the base
frame.
1
alignment spacer
2
straddle socket
3
base frame
8
Insert the straddle
socket retaining pins
through the two
straddle sockets
closest to the fixed
casters. Be sure the
holes are aligned
and the pin is
completely inserted.

Third Edition • First Printing Operator's Manual
Inspections
Part No. 1298031GT Super-Straddle 15
9
Align the telescoping
base frame in front
of the Genie AWP,
and then insert and
push it into the base
frame.
10 Adjust the Super-Straddle to the desired
length.
11
Insert the straddle
socket retaining
pins (attached to the
straddle sockets at
the front of the
Genie AWP)
through the straddle
length adjustment
holes.
12 Unhook the cords from the storage positions,
and connect the plugs in each of the straddle
sockets.
Function Tests
1
Install a Genie AWP
outrigger at each
corner of the
Super-Straddle.
Adjust the
outriggers to level
the machine and
raise the casters
slightly off the
ground.
Note: The outriggers must be the correct size for
the Genie AWP.
2 Crank the winch and raise the straddle
platform about 1 inch /2.5 cm, enough to allow
the frame retaining pins at each corner of the
Super-Straddle to be inserted into the first set
of holes. Do not raise the straddle platform
past the first set of holes.
3 To insert a frame retaining pin, align the holes
and lift up on the gray tab on the pin retaining
interlock box. The pin is fully inserted when the
gray tab stays up.
4 Insert frame retaining pins at each corner of
the Super-Straddle.
Note: Be sure to use the same hole position for
both pins on one end frame.
5 At the interlock display of the Genie AWP,
insert the key and turn to platform control.
6 Pull out the red Emergency Stop button to the
on position.
Result: The power light and all four outrigger
interlock display lights should come on.

Operator's Manual Third Edition • First Printing
Inspections
16 Super-Straddle Part No. 1298031GT
Test Retaining Pin Interlock
7 At the platform controls of the Genie AWP, pull
out the red Emergency Stop button.
8 Push in the control activate button and rotate
the up/down switch in the direction of intended
travel.
Result: The up/down functions should operate.
9 Remove a frame retaining pin from one corner
of the Super-Straddle. The corresponding
interlock display light should be off.
10 Push in the control activate button and rotate
the up/down switch in the direction of intended
travel.
Result: The up function should not operate.
11 Insert the frame retaining pin.
12 Repeat this procedure for each frame retaining
pin
Test Outrigger Interlock
13 Pull out the red Emergency Stop button at the
platform controls.
14 Push in the control activate button and rotate
the up/down switch in the direction of intended
travel.
Result: The up/down functions should operate.
15 Unscrew one leveling jack until the
corresponding interlock display light turns off.
16 Push in the control activate button and rotate
the up/down switch in the direction of intended
travel.
Result: The up/down function should not
operate.
17 Return the leveling jack to the previous setting
and check the bubble level.
18 Repeat this procedure for each outrigger.

Third Edition • First Printing Operator's Manual
Inspections
Part No. 1298031GT Super-Straddle 17
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
Know and understand the workplace
inspection before going on to the next
section.
5 Only use the machine as it was intended.
Workplace Inspection
Fundamentals
The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the
workplace.
It is the operator’s responsibility to read and
remember the workplace hazards, then watch for
and avoid them while moving, setting up, and
operating the machine.
Workplace Inspection Checklist
Be aware of and avoid the following hazardous
situations:
drop-offs or holes
bumps, floor obstructions or debris
improper use on sloped surfaces
unstable or slippery surfaces
overhead obstructions and high voltage
conductors
hazardous locations
inadequate surface support to withstand all
load forces imposed by the machine
wind and weather conditions
the presence of unauthorized personnel
other possible unsafe conditions

Operator's Manual Third Edition • First Printing
Inspections
18 Super-Straddle Part No. 1298031GT
Inspection for Decals with Words
Determine whether the decals on your machine
have words or symbols. Use the appropriate
inspection to verify that all decals are legible and in
place.
Part No.
Decal Description
Qty
23725 Danger – Failure to Read,1.5X5
1
28421 Notice – Winch Lubrication
2
28423 Danger – Install Pins
4
28430 Danger – Install O.R. Base
4
28431 Danger – Install O.R. Ladder
1
28432 Notice – Footprint
2
38149 Label – Patents
1
133287 Danger – General Safety Rules
2
133290 Tip-over Hazard, Limit Switch
4
133292
Label – Ladder Storage
1
133395
Label – Crush Hazard, Moving Parts
4
133405 Label – Base Frame
1
133406 Label – Telescopting Base Frame
1
133407 Label – Straddle Socket Plug
4
133412 Label – Retaining Pin Release
4
133420 Label – Outrigger Load
4
1272242
Label – Machine Registration/Owner
Transfer
1
1294685 Instructions – Annual Inspection
1
Shading indicates decal is hidden from
view, i.e. under covers