Genie S-65 User manual

ServiceManual
PartNo.77828
RevB1
December2005
Refertoinsidecoverforadditionalserialnumberinformation
(fromserialnumber9154)

S-60 • S-65 Part No. 77828
July 2005
ii
Introduction
Important
Read, understand and obey the safety rules and
operating instructions in the Genie S-60 and Genie
S-65 Operator's Manual
before attempting any
maintenance or repair procedure.
This manual provides detailed scheduled
maintenance information for the machine owner
and user. It also provides troubleshooting fault
codes and repair procedures for qualified service
professionals.
Basic mechanical, hydraulic and electrical skills are
required to perform most procedures. However,
several procedures require specialized skills, tools,
lifting equipment and a suitable workshop. In these
instances, we strongly recommend that
maintenance and repair be performed at an
authorized Genie dealer service center.
Technical Publications
Genie Industries has endeavored to deliver the
highest degree of accuracy possible. However,
continuous improvement of our products is a Genie
policy. Therefore, product specifications are
subject to change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
http://www.genieindustries.com
e-mail: [email protected]
Serial Number Information
Genie Industries offers the following Service
Manuals for these models:
Title Part No.
S-60 and S-65 Service Manual
(before serial number 2575) ................................. 34476
S-60 and S-65 Service Manual
(from serial number 2575 to 6623) ....................... 48412
S-60 and S-65 Service Manual
(from serial number 6624 to 9153) ....................... 65196
Copyright © 1995 by Genie Industries
77828 Rev B July 2005
Fourth Edition, Second Printing
"Genie" and "S" are registered trademarks of
Genie Industries in the USA and many other
countries.
Printed on recycled paper
Printed in U.S.A.
Introduction

Part No. 77828 S-60 • S-65
July 2005
S6005 05 - 12345
Model
Model year
Sequence
number
PN - 77055
Country of manufacture: USA
This machine complies with:
Genie Industries
18340 NE 76th Street
Redmond, WA 98052
USA
ANSI A92.5
CAN B.354.4
Model: S-60
Serial number: S6005-12345
Electrical schematic number: E0186
Rated work load (including occupants): 500 lb / 227 kg
Maximum allowable inclination of the chassis:
Air Tires 2 deg / Foam Tires 4.5 deg
Gradeability: 45%
Maximum allowable side force : 150 lb / 670 N
Maximum number of platfrm occupants: 2
Model year: Manufacture date: 04/12/05
2005
Maximum wind speed : 28 mph/ 12.5 m/s
Maximum platform height : 60 ft 2 in/ 18.3 m
Maximum platform reach : 50 ft 4 in/ 15.3 m
Machine unladen weight: 20,736lbs / 9,406kg
Foam Tires add 764 lbs/347 kg to weight
Serial Number Legend
INTRODUCTION
iii

S-60 • S-65 Part No. 77828
July 2005
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iv

Part No. 77828 S-60 • S-65
July 2005
v
Safety Rules
Section 1 • Safety Rules
Danger
Failure to obey the instructions and safety rules in
this manual, and the Genie S-60 and Genie S-65
Operator's Manual will result in death or serious
injury.
Many of the hazards identified in the operator's
manual are also safety hazards when maintenance
and repair procedures are performed.
Do Not Perform Maintenance
Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
- manufacturer’s instructions and safety rules
- employer’s safety rules and worksite
regulations
- applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.

S-60 • S-65 Part No. 77828
July 2005
SAFETY RULES
vi
Section 1 • Safety Rules
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure thoroughly. This
manual and the decals on the machine
use signal words to identify the following:
Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Used to indicate the presence of
an imminently hazardous situation
which, if not avoided, will result in
death or serious injury.
Used to indicate the presence of a
potentially hazardous situation
which, if not avoided, could result
in death or serious injury.
With safety alert symbol—used to
indicate the presence of a
potentially hazardous situation
which, if not avoided, may result in
minor or moderate injury.
Without safety alert symbol—used
to indicate the presence of a
potentially hazardous situation
which, if not avoided, may result in
property damage.
Used to indicate operation or
maintenance information.
Be sure to wear protective eye wear and
other protective clothing if the situation
warrants it.
Be aware of potential crushing hazards
such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved steel-toed
shoes.
Workplace Safety
Be sure to keep sparks, flames and
lighted tobacco away from flammable and
combustible materials like battery gases
and engine fuels. Always have an approved fire
extinguisher within easy reach.
Be sure that all tools and working areas
are properly maintained and ready for
use. Keep work surfaces clean and free of
debris that could get into machine components and
cause damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or straps that
are in good condition and of ample capacity.
Be sure that fasteners intended for one
time use (i.e., cotter pins and self-locking
nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or
other fluids. Use an approved container.
Please be environmentally safe.
Be sure that your workshop or work area
is properly ventilated and well lit.

Part No. 77828 S-60 • S-65
December 2005
Table of Contents
vii
Introduction
ImportantInformation .................................................................................................. ii
Serial Number Information........................................................................................... ii
Serial Number Legend................................................................................................ iii
Section 1 Safety Rules
General Safety Rules ................................................................................................. iii
Section 2 Rev Specifications
A Machine Specifications.......................................................................................... 2 - 1
A Performance Specifications................................................................................... 2 - 1
B Hydraulic Specifications ........................................................................................ 2 - 2
B Manifold Component Specifications ...................................................................... 2 - 3
A GM 3.0L Engine Specifications.............................................................................. 2 - 4
A Ford LRG-425 EFI Engine Specifications.............................................................. 2 - 5
B Deutz F3L-2011 Engine Specifications.................................................................. 2 - 6
B Perkins 404-22 Engine Specifications ................................................................... 2 - 7
C Machine Torque Specifications.............................................................................. 2 - 8
C Hydraulic Hose and Fitting Torque Specifications ................................................. 2 - 9
A SAE and Metric Fasteners Torque Charts........................................................... 2 - 10
Section 3 Rev Scheduled Maintenance Procedures
Introduction ........................................................................................................... 3 - 1
Pre-Delivery Preparation ....................................................................................... 3 - 3
Maintenance Inspection Report ............................................................................. 3 - 5
CChecklist A Procedures
A-1 Perform Pre-operation Inspection ................................................................ 3 - 7
A-2 Perform Function Tests ............................................................................... 3 - 7
A-3 Perform Engine Maintenance - Deutz Models.............................................. 3 - 8

S-60 • S-65 Part No. 77828
July 2005
TABLE OF CONTENTS
viii
Section 3 Rev Scheduled Maintenance Procedures, continued
A-4 Perform Engine Maintenance - GM and Ford Models .................................. 3 - 8
A-5 Perform Engine Maintenance - Perkins Models ........................................... 3 - 9
A-6 Check the High Pressure Hydraulic Filter Condition Indicator ...................... 3 - 9
A-7 Test the Oscillate Axle (if equipped) .......................................................... 3 - 10
A-8 Perform 30 Day Service ............................................................................. 3 - 10
A-9 Perform Engine Maintenance - GM, Ford and Perkins Models .................. 3 - 11
A-10 Inspect the Fuel Filter/Water Separator - Diesel Models ............................ 3 - 11
A-11 Check and Adjust the Engine RPM - Perkins Models ................................ 3 - 13
A-12 Grease the Turntable Rotation Bearing and Rotate Gear .......................... 3 - 14
A-13 Perform Engine Maintenance - GM and Ford Models ................................ 3 - 15
A-14 Perform Engine Maintenance - Perkins Models ......................................... 3 - 15
CChecklist B Procedures
B-1 Inspect the Battery ..................................................................................... 3 - 16
B-2 Inspect the Electrical Wiring ....................................................................... 3 - 16
B-3 Check the Exhaust System ........................................................................ 3 - 17
B-4 Check the Oil Cooler and Cooling Fins - Deutz Models ............................. 3 - 18
B-5 Check the Lug Nut Torque (including the tires and wheels) ....................... 3 - 19
B-6 Confirm the Proper Brake Configuration .................................................... 3 - 19
B-7 Check the Oil Level in the Drive Hubs ....................................................... 3 - 20
B-8 Check and Adjust the Engine RPM - Deutz Models ................................... 3 - 20
B-9 Test the Ground Control Override .............................................................. 3 - 22
B-10 Check the Oscillate Directional Valve Linkage ........................................... 3 - 22
B-11 Test the Platform Self-leveling ................................................................... 3 - 23

Part No. 77828 S-60 • S-65
July 2005
TABLE OF CONTENTS
ix
Section 3 Rev Scheduled Maintenance Procedures,continued
B-12 Test the Engine Idle Select ........................................................................ 3 - 23
B-13 Test the Fuel Select Operation - GM and Ford Models .............................. 3 - 24
B-14 Test the Drive Brakes ................................................................................ 3 - 25
B-15 Test the Drive Speed - Stowed Position .................................................... 3 - 26
B-16 Test the Drive Speed - Raised or Extended Position ................................. 3 - 26
B-17 Test the Alarm Package - Optional Equipment .......................................... 3 - 27
B-18 Perform Hydraulic Oil Analysis .................................................................. 3 - 28
B-19 Replace the Fuel Filter/Water Separator Element - Perkins Models .......... 3 - 29
B-20 Replace the Fuel Filter Element - Perkins Models ..................................... 3 - 31
B-21 Perform Engine Maintenance - Deutz Models ............................................ 3 - 32
B-22 Perform Engine Maintenance - GM and Ford Models ................................ 3 - 33
B-23 Perform Engine Maintenance - Perkins Models ......................................... 3 - 33
DChecklist C Procedures
C-1 Perform Engine Maintenance - Deutz Models ............................................ 3 - 34
C-2 Grease the Platform Overload Mechanism (if equipped) ........................... 3 - 34
C-3 Test the Platform Overload System (if equipped) ...................................... 3 - 35
C-4 Inspect the Boom Extend/Retract Cables .................................................. 3 - 37
C-5 Perform Engine Maintenance - Perkins Models ......................................... 3 - 38
C-6 Perform Engine Maintenance - GM and Ford Models ................................ 3 - 39

S-60 • S-65 Part No. 77828
December 2005
Section 3 Rev Scheduled Maintenance Procedures,continued
EChecklist D Procedures
D-1 Check the Boom Wear Pads ..................................................................... 3 - 40
D-2 Check the Turntable Rotation Bearing Bolts .............................................. 3 - 40
D-3 Inspect for Turntable Bearing Wear ........................................................... 3 - 42
D-4 Replace the Drive Hub Oil ......................................................................... 3 - 43
D-5 Check the Free-wheel Configuration.......................................................... 3 - 43
D-6 Replace the Hydraulic Filters ..................................................................... 3 - 45
D-7 Check and Adjust the Air/LPG Mixture - GM Models ................................. 3 - 46
D-8 Perform Engine Maintenance - Deutz Models............................................ 3 - 47
D-9 Calibrate the Platform Overload System (if equipped) ............................... 3 - 48
DChecklist E Procedures
E-1 Test or Replace the Hydraulic Oil .............................................................. 3 - 50
E-2 Perform Engine Maintenance - Deutz Models............................................ 3 - 52
E-3 Perform Engine Maintenance - Deutz Models............................................ 3 - 52
E-4 Remove and Inspect the Boom Extend/Retract Cables ............................. 3 - 53
Section 4 Rev Repair Procedures
Introduction ........................................................................................................... 4 - 1
APlatform Controls
1-1 ALC-500 Circuit Board................................................................................. 4 - 2
1-2 Joysticks...................................................................................................... 4 - 3
BPlatform Components
2-1 Platform Leveling Slave Cylinder ................................................................. 4 - 7
2-2 Platform Rotator........................................................................................... 4 - 8
x
TABLE OF CONTENTS

Part No. 77828 S-60 • S-65
July 2005
Section 4 Rev Repair Procedures, continued
AJib Boom Components, S-65
3-1 Jib Boom .................................................................................................... 4 - 11
3-2 Jib Boom Lift Cylinder ................................................................................ 4 - 12
BBoom Components
4-1 Cable Track ............................................................................................... 4 - 13
4-2 Boom ......................................................................................................... 4 - 18
4-3 Boom Lift Cylinder ..................................................................................... 4 - 19
4-4 Boom Extension Cylinder .......................................................................... 4 - 20
4-5 Boom Extend/Retract Cables..................................................................... 4 - 22
4-6 Platform Leveling Master Cylinder ............................................................. 4 - 25
CEngines
5-1 RPM Adjustment - Deutz Models ............................................................... 4 - 26
5-2 RPM Adjustment - Perkins Models ............................................................ 4 - 26
5-3 Flex Plate ................................................................................................... 4 - 26
5-4 Engine Fault Codes - GM and Ford Models ............................................... 4 - 30
CHydraulic Pumps
6-1 Function Pump .......................................................................................... 4 - 32
6-2 Drive Pump ................................................................................................ 4 - 33
xi
TABLE OF CONTENTS

S-60 • S-65 Part No. 77828
July 2005
TABLE OF CONTENTS
Section 4 Rev Repair Procedures, continued
DManifolds
7-1 Function Manifold Components ................................................................. 4 - 36
7-2 Valve Adjustments - Function Manifold ...................................................... 4 - 40
7-3 Jib Boom / Platform Rotate Manifold Components..................................... 4 - 41
7-4 Brake/Two-speed Manifold Components ................................................... 4 - 42
7-5 Turntable Rotation Manifold Components .................................................. 4 - 43
7-6 Oscillate Directional Valve Components .................................................... 4 - 44
7-7 Valve Adjustments - Oscillate Relief Valve ................................................ 4 - 46
7-8 Traction Manifold Components, 2WD ........................................................ 4 - 48
7-9 Valve Adjustments, 2WD Traction Manifold ............................................... 4 - 50
7-10 Traction Manifold Components, 4WD ........................................................ 4 - 52
7-11 Valve Adjustments, 4WD Traction Manifold ............................................... 4 - 54
7-12 Valve Coils ................................................................................................. 4 - 55
CTurntable Rotation Components
8-1 Turntable Rotation Assembly ..................................................................... 4 - 57
CAxle Components
9-1 Oscillate Axle Cylinders ............................................................................. 4 - 59
Section 5 Rev Fault Codes
Introduction ........................................................................................................... 5 - 1
A Fault Codes - Control System ............................................................................... 5 - 2
A Fault Codes - Ford Engine .................................................................................... 5 - 6
xii

Part No. 77828 S-60 • S-65
July 2005
TABLE OF CONTENTS
Section 6 Rev Schematics
Introduction ........................................................................................................... 6 - 1
A Electrical Symbols Legend .................................................................................... 6 - 2
A Hydraulic Symbols Legend .................................................................................... 6 - 3
A GM 3.0L Engine Harness ...................................................................................... 6 - 5
A Ford LRG-425 EFI Engine Harness....................................................................... 6 - 6
B Electrical Schematic, S-60, GM 3.0L Models......................................................... 6 - 7
B Ground Control Box Terminal Strip Wiring Diagram,
S-60, GM 3.0L Models ................................................................................. 6 - 9
B Ground Control Box Switch Panel Wiring Diagram,
S-60, GM 3.0L Models ............................................................................... 6 - 10
B Platform Control Box Terminal Strip Wiring Diagram,
S-60, GM 3.0L Models ............................................................................... 6 - 11
B Platform Control Box Switch Panel Wiring Diagram,
S-60, GM 3.0L Models ............................................................................... 6 - 12
C Electrical Schematic, S-65, GM 3.0L Models....................................................... 6 - 13
B Ground Control Box Terminal Strip Wiring Diagram,
S-65, GM 3.0L Models ............................................................................... 6 - 15
B Ground Control Box Switch Panel Wiring Diagram,
S-65, GM 3.0L Models ............................................................................... 6 - 16
B Platform Control Box Terminal Strip Wiring Diagram,
S-65, GM 3.0L Models ............................................................................... 6 - 17
B Platform Control Box Switch Panel Wiring Diagram,
S-65, GM 3.0L Models ............................................................................... 6 - 18
xiii

S-60 • S-65 Part No. 77828
July 2005
TABLE OF CONTENTS
xiv
Section 6 Rev Schematics, continued
A Electrical Schematic, S-60, Ford LRG-425 EFI Models
(before serial number 11880) ..................................................................... 6 - 19
A Electrical Schematic, S-60, Ford LRG-425 EFI Models
(after serial number 11879) ........................................................................ 6 - 21
A Ground Control Box Terminal Strip Wiring Diagram,
S-60, Ford LRG-425 EFI Models (before serial number 11880) ................. 6 - 23
A Ground Control Box Switch Panel Wiring Diagram,
S-60, Ford LRG-425 EFI Models (before serial number 11880) ................. 6 - 24
A Ground Control Box Terminal Strip Wiring Diagram,
S-60, Ford LRG-425 EFI Models (after serial number 11879).................... 6 - 25
A Ground Control Box Switch Panel Wiring Diagram,
S-60, Ford LRG-425 EFI Models (after serial number 11879).................... 6 - 26
A Platform Control Box Terminal Strip Wiring Diagram,
S-60, Ford LRG-425 EFI Models ............................................................... 6 - 27
A Platform Control Box Switch Panel Wiring Diagram,
S-60, Ford LRG-425 EFI Models ............................................................... 6 - 28
B Electrical Schematic, S-65, Ford LRG-425 EFI Models
(before serial number 11880) ..................................................................... 6 - 29
A Electrical Schematic, S-65, Ford LRG-425 EFI Models
(after serial number 11879) ........................................................................ 6 - 31
A Ground Control Box Terminal Strip Wiring Diagram,
S-65, Ford LRG-425 EFI Models (before serial number 11880) ................. 6 - 33
A Ground Control Box Switch Panel Wiring Diagram,
S-65, Ford LRG-425 EFI Models (before serial number 11880) ................. 6 - 34
A Ground Control Box Terminal Strip Wiring Diagram,
S-65, Ford LRG-425 EFI Models (after serial number 11879).................... 6 - 35
A Ground Control Box Switch Panel Wiring Diagram,
S-65, Ford LRG-425 EFI Models (after serial number 11879).................... 6 - 36
A Platform Control Box Terminal Strip Wiring Diagram,
S-65, Ford LRG-425 EFI Models ............................................................... 6 - 37
A Platform Control Box Switch Panel Wiring Diagram,
S-65, Ford LRG-425 EFI Models ............................................................... 6 - 38

Part No. 77828 S-60 • S-65
July 2005
Section 6 Rev Schematics, continued
C Electrical Schematic, S-60, Deutz F3L-2011 Models
(before serial number 11880) ..................................................................... 6 - 39
A Electrical Schematic, S-60, Deutz F3L-2011 Models
(after serial number 11879) ........................................................................ 6 - 41
C Electrical Schematic, S-60, CE Models, Deutz F3L-2011 Models
(before serial number 11880) ..................................................................... 6 - 43
A Electrical Schematic, S-60, CE Models, Deutz F3L-2011 Models
(after serial number 11879) ........................................................................ 6 - 45
B Ground Control Box Terminal Strip Wiring Diagram,
S-60, Deutz F3L-2011 Models (before serial number 11880) .................... 6 - 47
B Ground Control Box Switch Panel Wiring Diagram,
S-60, Deutz F3L-2011 Models (before serial number 11880) .................... 6 - 48
A Ground Control Box Terminal Strip Wiring Diagram,
S-60, Deutz F3L-2011 Models (after serial number 11879) ....................... 6 - 49
A Ground Control Box Switch Panel Wiring Diagram,
S-60, Deutz F3L-2011 Models (after serial number 11879) ....................... 6 - 50
B Ground Control Box Terminal Strip Wiring Diagram,
S-60, CE Models, Deutz F3L-2011 Models
(before serial number 11880) ..................................................................... 6 - 51
B Ground Control Box Switch Panel Wiring Diagram,
S-60, CE Models, Deutz F3L-2011 Models
(before serial number 11880) ..................................................................... 6 - 52
A Ground Control Box Terminal Strip Wiring Diagram,
S-60, CE Models, Deutz F3L-2011 Models
(after serial number 11879) ........................................................................ 6 - 53
A Ground Control Box Switch Panel Wiring Diagram,
S-60, CE Models, Deutz F3L-2011 Models
(after serial number 11879) ........................................................................ 6 - 54
B Platform Control Box Terminal Strip Wiring Diagram,
S-60, Deutz F3L-2011 Models ................................................................... 6 - 55
B Platform Control Box Switch Panel Wiring Diagram,
S-60, Deutz F3L-2011 Models ................................................................... 6 - 56
TABLE OF CONTENTS
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S-60 • S-65 Part No. 77828
July 2005
TABLE OF CONTENTS
Section 6 Rev Schematics, continued
D Electrical Schematic, S-65, Deutz F3L-2011 Models
(before serial number 11880) ..................................................................... 6 - 57
A Electrical Schematic, S-65, Deutz F3L-2011 Models
(after serial number 11879) ........................................................................ 6 - 59
D Electrical Schematic, S-65, CE Models, Deutz F3L-2011 Models
(before serial number 11880) ..................................................................... 6 - 61
A Electrical Schematic, S-65, CE Models, Deutz F3L-2011 Models
(after serial number 11879) ........................................................................ 6 - 63
B Ground Control Box Terminal Strip Wiring Diagram,
S-65, Deutz F3L-2011 Models (before serial number 11880) .................... 6 - 65
B Ground Control Box Switch Panel Wiring Diagram,
S-65, Deutz F3L-2011 Models (before serial number 11880) .................... 6 - 66
A Ground Control Box Terminal Strip Wiring Diagram,
S-65, Deutz F3L-2011 Models (after serial number 11879) ....................... 6 - 67
A Ground Control Box Switch Panel Wiring Diagram,
S-65, Deutz F3L-2011 Models (after serial number 11879) ....................... 6 - 68
B Ground Control Box Terminal Strip Wiring Diagram,
S-65, CE Models, Deutz F3L-2011 Models
(before serial number 11880) ..................................................................... 6 - 69
B Ground Control Box Switch Panel Wiring Diagram,
S-65, CE Models, Deutz F3L-2011 Models
(before serial number 11880) ..................................................................... 6 - 70
A Ground Control Box Terminal Strip Wiring Diagram,
S-65, CE Models, Deutz F3L-2011 Models
(after serial number 11879) ........................................................................ 6 - 71
A Ground Control Box Switch Panel Wiring Diagram,
S-65, CE Models, Deutz F3L-2011 Models
(after serial number 11879) ........................................................................ 6 - 72
B Platform Control Box Terminal Strip Wiring Diagram,
S-65, Deutz F3L-2011 Models ................................................................... 6 - 73
B Platform Control Box Switch Panel Wiring Diagram,
S-65, Deutz F3L-2011 Models ................................................................... 6 - 74
xvi

Part No. 77828 S-60 • S-65
July 2005
TABLE OF CONTENTS
Section 6 Rev Schematics, continued
C Electrical Schematic, S-60, Perkins 404-22 Models
(before serial number 11880) ..................................................................... 6 - 75
A Electrical Schematic, S-60, Perkins 404-22 Models
(after serial number 11879) ........................................................................ 6 - 77
B Ground Control Box Terminal Strip Wiring Diagram,
S-60, Perkins 404-22 Models (before serial number 11880) ...................... 6 - 79
B Ground Control Box Switch Panel Wiring Diagram,
S-60, Perkins 404-22 Models (before serial number 11880) ...................... 6 - 80
A Ground Control Box Terminal Strip Wiring Diagram,
S-60, Perkins 404-22 Models (after serial number 11879) ......................... 6 - 81
A Ground Control Box Switch Panel Wiring Diagram,
S-60, Perkins 404-22 Models (after serial number 11879) ......................... 6 - 82
B Platform Control Box Terminal Strip Wiring Diagram,
S-60, Perkins 404-22 Models ..................................................................... 6 - 83
B Platform Control Box Switch Panel Wiring Diagram,
S-60, Perkins 404-22 Models ..................................................................... 6 - 84
D Electrical Schematic, S-65, Perkins 404-22 Models
(before serial number 11880) ..................................................................... 6 - 85
A Electrical Schematic, S-65, Perkins 404-22 Models
(after serial number 11879) ........................................................................ 6 - 87
B Ground Control Box Terminal Strip Wiring Diagram,
S-65, Perkins 404-22 Models (before serial number 11880) ...................... 6 - 89
B Ground Control Box Switch Panel Wiring Diagram,
S-65, Perkins 404-22 Models (before serial number 11880) ...................... 6 - 90
A Ground Control Box Terminal Strip Wiring Diagram,
S-65, Perkins 404-22 Models (after serial number 11879) ......................... 6 - 91
A Ground Control Box Switch Panel Wiring Diagram,
S-65, Perkins 404-22 Models (after serial number 11879) ......................... 6 - 92
B Platform Control Box Terminal Strip Wiring Diagram,
S-65, Perkins 404-22 Models ..................................................................... 6 - 93
B Platform Control Box Switch Panel Wiring Diagram,
S-65, Perkins 404-22 Models ..................................................................... 6 - 94
D Hydraulic Schematic, 2WD Models ..................................................................... 6 - 95
D Hydraulic Schematic, 4WD Models ..................................................................... 6 - 96
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xviii

Part No. 77828 S-60 • S-65 2 - 1
Section 2 • SpecificationsJuly 2005
REV A Specifications
Machine Specifications
Tires and wheels
Wheel lugs 9 @ 5/8 -18
Lug nut torque, dry 170 ft-lbs
225 Nm
Lug nut torque, lubricated 130 ft-lbs
176 Nm
Tire ply rating 14
Overall tire diameter 36.9 in
(Rough terrain tires) 93.7 cm
Overall tire diameter 40.3 in
(Hi-flotation tires) 102.4 cm
Tire pressure 70 psi
(Rough terrain tires) 4.92 bar
Tire pressure 60 psi
(Hi-flotation tires) 4.13 bar
Fluid capacities
LPG tank 33.5 pounds
15.2 kg
Hydraulic tank 45 gallons
170 liters
Hydraulic system 65 gallons
(including tank) 246 liters
Drive hubs 20 fl oz
0.6 liters
Drive hub oil type:
SAE 90 multipurpose hypoid gear oil API service
classification G 5
For operational specifications, refer to the
Operator's Manual.
Performance Specifications
Boom function speeds, maximum
from platform controls
Jib boom up, S-65 60 to 70 seconds
Jib boom down, S-65 40 to 50 seconds
Boom up 60 to 70 seconds
Boom down 60 to 70 seconds
Boom extend 58 to 66 seconds
Boom retract 53 to 62 seconds
Turntable rotate, 360° 78 to 86 seconds
boom stowed
Turntable rotate, 360° 125 to 165 seconds
boom raised or extended
Platform rotate, 180° 8 to 12 seconds
S-60
Platform rotate, 160° 8 to 12 seconds
S-65
Braking distance, maximum
High range on paved surface 3 to 6 ft
0.9 to 1.8 m
Drive speed, maximum
stowed position
2WD models 40 ft / 6.2 sec
12.2 m / 6.2 sec
4WD models 40 ft / 7.8 sec
12.2 m / 7.8 sec
Drive speed, maximum
raised or extended position
All models 40 ft/40 sec
12.2 m/40 sec
Continuous improvement of our products is a
Genie policy. Product specifications are
subject to change without notice.

2 - 2 S-60 • S-65 Part No. 77828
Section 2 • Specifications July 2005
REV BSPECIFICATIONS
Hydraulic Specifications
Hydraulic Oil Specifications
Hydraulic oil type Chevron Rykon MV equivalent
Approximate SAE grade 5W-20
Viscosity index rating 200
Cleanliness level, minimum 15/13
Water content, maximum 200 ppm
Chevron Rykon MV oil is fully compatible and
mixable with Shell Donax TG (Dexron III) oils.
Genie specifications require hydraulic oils which are
designed to give maximum protection to hydraulic
systems, have the ability to perform over a wide
temperature range, and have a minimum viscosity index
rating of 150. They should provide excellent antiwear,
oxidation, corrosion inhibition, seal conditioning, and
foam and aeration suppression properties.
Optional fluids
Biodegradable Petro Canada Premium ECO 46
Statoil Hydra Way Bio Pa 32
BP Biohyd SE-S
Fire resistant UCON Hydrolube HP-5046
Quintolubric 822
Mineral based Shell Tellus T32
Shell Tellus T46
Chevron Aviation A
Use Chevron Aviation A hydraulic
oil when in ambient temperatures
consistently below 0°F / -18°C.
Use Shell Tellus T46 hydraulic oil
when oil temperatures consistently
exceed 205°F / 96°C.
Genie specifications require
additional equipment and special
installation instructions for the
approved optional fluids. Consult
the Genie Industries Service
Department before use.
Drive pump
Type: bi-directional, variable
displacement piston pump
Flow rate @ 2500 rpm 32.4 gpm
122.6 L/min
Drive pressure, maximum 3750 psi
259 bar
Charge pump
Type: gerotor
Displacement 0.85 cu in
13.9 cc
Flow rate @ 2500 rpm 9.2 gpm
34.8 L/min
Charge pressure @ 2500 rpm 310 psi
21.4 bar
Function pump
Type: 2 section tandem gear pump
Displacement - Pump 1 (inner) 1.4 cu in
23 cc
Flow rate @ 2500 rpm 15.3 gpm
58 L/min
Displacement - Pump 2 (outer) 0.24 cu in
4 cc
Flow rate @ 2500 rpm 2 gpm
7.6 L/min
Auxiliary pump
Type: gear, fixed displacement
Displacement 1.75 gpm
2.8 L/min