Genie S-45 XC Installation and operating manual

f
Service and Repair Manual
Serial Number Range
S®-40 XC™
from S40XCH-
104
from S45XCH-
101
This manual includes:
Repair
procedures
Fault Codes
Electrical and
Hydraulic Schematics
S®-45 XC™
S®-40 TraX™
S®-45 TraX™
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Part No. 1286829GT
Rev A
1
July 2019

Service and Repair Manual July 2019
Introduction
ii S-40 XC • S-45 XC • S-40 TraX • S-45 TraX Part No. 1286829GT
Intr od ucti o n Intr od ucti o n
Important
Read, understand and obey the safety rules and
operating instructions in the appropriate Operator's
Manual on your machine before attempting any
procedure.
This manual provides troubleshooting and repair
procedures for qualified service professionals.
Basic mechanical, hydraulic and electrical skills are
required to perform most procedures. However,
several procedures require specialized skills, tools,
lifting equipment and a suitable workshop. In these
instances, we strongly recommend that
maintenance and repair be performed at an
authorized Genie dealer service center.
Compliance
Machine Classification
Group B/Type 3 as defined by ISO 16368
Machine Design Life
Unrestricted with proper operation, inspection and
scheduled maintenance.
Technical Publications
Genie has endeavored to deliver the highest
degree of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications are subject to
change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
Internet: www.genielift.com
E-mail: [e-mail]
Find a Manual for this Model
Go to http://www.genielift.com
Use the links to locate Service Manuals,
Maintenance Manuals, Service and Repair
Manuals, Parts Manuals and Operator's Manuals.
Copyright © 2015 by Terex Corporation
1286829GT Rev A, April 2019
First Edition, First Printing
Genie and "S" are registered trademarks of
Terex South Dakota, Inc. in the U.S.A. and
many other countries.
"XC" and "TraX" are trademarks of Terex South Dakota, Inc.

July 2019 Service and Repair Manual
Introduction
Part No. 1286829GT S-40 XC • S-45 XC • S-40 TraX • S-45 TraX iii
Revision History
Revision Date Section Procedure / Page / Description
A 2/2019 Initial Release
A1 7/2019
Reference Examples:
Electronic Version
Click on any content or procedure in the Table of Contents to view
the update.
Section – Repair Procedure, 4-2
Section – Fault Codes, All charts
Section – Schematics, Legends and schematics

Service and Repair Manual July 2019
Introduction
iv S-40 XC • S-45 XC • S-40 TraX • S-45 TraX Part No. 1286829GT
Serial Number Legend
1 Model
2 Facility code
3 Sequence number
4 Serial label (located under cover)
5 Serial number (stamped on chassis)

July 2019 Service and Repair Manual
Safety Rules
Part No. 1286829GT S-40 XC • S-45 XC • S-40 TraX • S-45 TraX v
Section 1 Safet y R ul es
Danger
Failure to obey the instructions and safety rules in
this manual and the appropriate Operator's Manual
on your machine will result in death or serious
injury.
Many of the hazards identified in the operator's
manual are also safety hazards when maintenance
and repair procedures are performed.
Do Not Perform Maintenance
Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
•manufacturer's instructions and safety rules
•employer's safety rules and worksite
regulations
•applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.

Service and Repair Manual July 2019
Safety Rules
vi S-40 XC • S-45 XC • S-40 TraX • S-45 TraX Part No. 1286829GT
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure thoroughly. This
manual and the decals on the machine,
use signal words to identify the following:
Safety alert symbol
—
used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Indicates a imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous
situation which, if not avoided,
could result in death or serious
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may cause minor or moderate
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may result in property damage.
Be sure to wear protective eye wear and
other
protective clothing if the situation
warrants it.
Be aware of potential crushing hazards
such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved
steel
-toed shoes.
Workplace Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Be sure to keep sparks, flames and
lighted tobacco away from flammable and
combustible
materials like battery gases
and engine fuels. Always have an
approved fire extinguisher within easy
reach.
Be sure that all tools and working areas
are properly maintained and ready for
use. Keep work surfaces clean and free of
debris that could get in
to machine
components and cause damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or
straps that are in good condition and of
ample
capacity.
Be sure that fasteners intended for one
time use (i.e., cotter pins and self
-locking
nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or
other fluids. Use an approved
container.
Please be environmentally safe.
Be sure that your workshop or work area
is properly ventilated and well lit.

July 2019
Table of Contents
Part No. 1286829GT S-40 XC • S-45 XC • S-40 TraX • S-45 TraX vii
Introduction Introduction...........................................................................................................ii
Important Information ............................................................................................. ii
Find a Manual for this Model .................................................................................. ii
Serial Number Legend .......................................................................................... iv
Section 1 Safety Rules ..........................................................................................................v
General Safety Rules ............................................................................................. v
Section 2 Specifications .......................................................................................................1
Machine Specifications...........................................................................................1
Performance Specifications....................................................................................2
Hydraulic Oil Specifications....................................................................................2
Hydraulic Component Specifications......................................................................5
Manifold Component Specifications .......................................................................6
Ford MSG-425 EFI Engine Specifications .............................................................7
Deutz D2011 L03i Engine Specifications ...............................................................8
Deutz D 2.9 L4 Engine Specifications ....................................................................9
Perkins 404F-E22T Engine Specifications ...........................................................10
Machine Torque Specifications ............................................................................12
TRAX Torque Specifications ................................................................................12
Hydraulic Hose and Fitting Torque Specifications ...............................................13
Torque Procedure ................................................................................................14
Section 3 Repair Procedures .............................................................................................16
Introduction...........................................................................................................16
Control System ...................................................................................................18
1-1 ALC-600 Platform Control Module .................................................................18
1-2 ALC-600 Service Mode ..................................................................................19
1-3 How to Use the Recovery Mode ....................................................................20
1-4 Full Machine Calibration.................................................................................21
1-5 Machine Functions .........................................................................................21
How to Adjust the Machine Maximum Speed Setting .....................................21
How to Adjust the Joystick Ramp Rate Setting...............................................22
How to Adjust the Joystick Threshold Setting.................................................23

July 2019
Table of Contents
viii S-40 XC • S-45 XC • S-40 TraX • S-45 TraX Part No. 1286829GT
1-6 How to Enter ALC600 Software Update Mode...............................................24
1-7 Display Module Menus ...................................................................................25
1-8 How to Replace the Display Controller (DISCON) Module ............................30
1-9 How to Replace the Ground Control Overlay.................................................31
Platform Components ........................................................................................34
2-1 Platform Leveling Slave Cylinder ...................................................................34
2-2 Platform Rotator .............................................................................................35
2-3 Platform Overload System .............................................................................38
How to Calibrate the Platform Overload System.............................................38
How to Perform Zero Load Platform Overload Calibration .............................39
How to Replace the Platform Overload Load Cell...........................................40
2-4 Platform ..........................................................................................................41
Jib Boom Components ......................................................................................41
3-1 Jib Boom.........................................................................................................41
3-2 Jib Boom Lift Cylinder ....................................................................................43
Primary Boom Components ..............................................................................44
4-1 Cable Track ....................................................................................................44
How to Remove the Cable Track ....................................................................44
How to Repair the Cable Track .......................................................................45
4-2 Boom ..............................................................................................................45
4-3 Boom Lift Cylinder ..........................................................................................48
4-4 Boom Extension Cylinder ...............................................................................49
4-5 Platform Leveling Master Cylinder .................................................................50
4-6 Primary Boom Angle Sensor Calibration........................................................51
4-7 Boom Length Sensor......................................................................................52
Engines................................................................................................................53
5-1 RPM adjustment - Deutz Models ...................................................................53
5-2 RPM adjustment - Perkins Models .................................................................53
5-3 Flex Plate........................................................................................................53
5-4 Ford MSG-425 Engine Fault Codes...............................................................57
5-5 Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404F-22 Models .............57

July 2019
Table of Contents
Part No. 1286829GT S-40 XC • S-45 XC • S-40 TraX • S-45 TraX ix
Hydraulic Pumps ................................................................................................58
6-1 Function Pump ...............................................................................................58
6-2 Drive Pump.....................................................................................................59
Manifolds.............................................................................................................61
7-1 Function Manifold Components .....................................................................61
7-2 Valve Adjustments - Function Manifold..........................................................65
How to Adjust the System Relief Valve...........................................................65
How to Adjust the Boom Down Relief Valve ...................................................65
How to Adjust the Boom Extend Relief Valve .................................................66
7-3 Jib Boom and Platform Rotate Manifold Components ...................................67
7-5 Traction Manifold Components, 4WD ............................................................68
7-6 Valve Adjustments, Traction Manifold............................................................70
7-7 How to Set Up the Oscillate Directional Valve ...............................................71
7-8 Valve Adjustment - Oscillate Relief Valve......................................................72
7-9 Generator Manifold Components ...................................................................73
7-10 Valve Coils ...................................................................................................74
Turntable Rotation Components ......................................................................76
8-1 Turntable Rotation Assembly .........................................................................76
How to Adjust the Turntable Rotation Gear Backlash ....................................77
How to Calibrate the Turntable Tilt Sensor .....................................................78
Axle Components...............................................................................................80
9-1 Oscillating Axle Cylinders...............................................................................80
Track Components.............................................................................................81
10-1 Track Assembly............................................................................................81

July 2019
Table of Contents
x S-40 XC • S-45 XC • S-40 TraX • S-45 TraX Part No. 1286829GT
Section 4 Fault Codes .........................................................................................................83
Introduction ...........................................................................................................83
Control System Fault Codes .............................................................................84
How to Retrieve Control System Fault Codes.................................................84
Control System Fault Codes (software version H and up) ..............................85
Engine Fault Codes .......................................................................................102
Deutz D 2.9 L4 Engine Fault Codes ................................................................103
Perkins 404F-22 Engine Fault Codes .............................................................114
Ford MSG-425 Engine Fault Codes ................................................................116
How to Retrieve Ford MSG-425 Engine Fault Codes ...................................116
Section 5 Schematics........................................................................................................122
Introduction .........................................................................................................122
Electrical Symbol Legend ...................................................................................123
Hydraulic Symbols Legend.................................................................................124
Engine Relay Layout - All engines......................................................................125
Engine Relay Layout - Perkins 404F-22T ..........................................................126
Circuit Connector Legend...................................................................................127
3 kW Generator Receptacle Wiring ....................................................................131
7 kW Generator Receptacle Wiring ....................................................................132
12 kW Generator Receptacle Wiring ..................................................................133
Electrical Schematic - TCON..............................................................................135
Electrical Schematic- Deutz 2.9 Models .............................................................139
Electrical Schematic- Perkins 404F-22T Models................................................144
Electrical Schematic- Ford MSG425 Models......................................................145
Hydraulic Schematic, 4WD Models ....................................................................147

July 2019 Service and Repair Manual
Specifications
Part No. 1286829GT S-40 XC • S-45 XC • S-40 TraX • S-45 TraX 1
Section 2 Speci fi c ati ons
Machine Specifications
Tires and wheels
Tire size, 4 WD
(Rough Terrain)
IN315/55D20
12 ply
20 in x 11 in wheel
50.8 cm x 27.9 cm wheel
Tire weight,
new foam
-filled
(minimum)
(Rough terrain)
290 lbs
132 kg
Tire size, 4WD
(High flotation)
Tire pressure
33/16LL 500
10 ply
19.5 in x 14 in wheel
49.5 cm x 35.6 cm wheel
38 psi / 2.62 bar
Wheel lugs 9 @ 5/8 -
18
Lug nut torque, dry 230 ft-
lbs
325 Nm
Lug nut torque,
lubricated
170 ft-
lbs
244
Nm
Track Components, TRAX option
Track material
Rubber
Weight, assembly (each)
480 lbs
218 kg
Fluid capacities
LPG tank
33.5 pounds
15.2 kg
Fuel tank
20 gallons
75.7 liters
Fuel tank
(option)
30 gallons
113.6 liters
Hydraulic tank
45 gallons
170 liters
Hydraulic system
(including tank)
55 gallons
208 liters
Drive hubs
20 fl oz
592 cc
Turntable rotate drive hub
8 fl oz
237 cc
Drive hub oil type:
SAE 90 multipurpose hypoid gear oil API service
classification GL5
For operational specifications, refer to the
Operator's Manual.

Service and Repair Manual July 2019
Specifications
2 S-40 XC • S-45 XC • S-40 TraX • S-45 TraX Part No. 1286829GT
Performance Specifications
Drive speeds,
2WD and 4WD
Stowed
40 ft / 6.8 -
7.4 sec
12.2 m / 6.8 -
7.4 sec
Raised or extended
40 ft / 40 -
45 sec
12.2 m / 40 -
45 sec
Drive
speeds,
TraX option
Stowed
40 ft / 9 -
11 sec
12.2 m / 9 -
11 sec
Raised or extended
40 ft / 40 -
45 sec
12.2 m / 40 -
45 sec
Gradeability
See Operator's Manual
Braking distance, maximum
High range on paved surface
3 -
4 ft
0.9 -
1.2 m
Boom function speeds, maximum
from platform controls
Jib boom up, S
-45 models 48 - 53 seconds
Jib boom down, S
-45 models 28 - 33 seconds
Platform level
(10° ra
nge of motion)
3 -
5 seconds
Boom up
50 - 60 seconds
Boom down
50 - 60 seconds
Boom
extend 30 - 60 seconds
Boom retract
15 - 35 seconds
Turntable rotate, 360°
Stowed
70 -
100 seconds
Turntable rotate, 360°
Not stowed
120 -
140 seconds
For operational specifications, refer to the
Operator's Manual.
Hydraulic Oil Specifications
Hydraulic Fluid Specifications
Genie specifications require hydraulic oils which are
designed to give maximum protection to hydraulic
systems, have the ability to perform over a wide
temperature range, and the viscosity index
should
exceed 140. They should provide excellent antiwear,
oxidation prevention, corrosion inhibition, seal
conditioning, and foam and aeration suppression
properties.
Cleanliness level,
minimum
ISO 15/13
Water content,
maximum
250 ppm
Recommended
Hydraulic Fluid
Hydraulic oil type
Chevron Rando HD Premium
Viscosity grade
32
Viscosity index
200
Optional Hydraulic Fluids
Mineral based
Shell Tellus S2 V 32
Shell Tellus S2 V 46
Shell Tellus S4 VX 32 Shell
Shell Donax TG (Dexron III)
Chevron 5606A
Biodegradable
Petro Canada Environ MV
46
Fire resistant
UCON Hydrolube HP-
5046
Note: Genie specifications require additional
equipment and special installation instructions for
the approved optional fluids. Consult Genie
Product Support before use.
O
ptional fluids may not have
the same hydraulic lifespan and
may result in component
damage.
Note: Extended machine operation can cause the
hydraulic fluid temperature to increase beyond it's
maximum allowable range. If the hydraulic fluid
temperature consistently exceeds 200°F / 90°C an
optional oil cooler may be required.

July 2019 Service and Repair Manual
Specifications
Part No. 1286829GT S-40 XC • S-45 XC • S-40 TraX • S-45 TraX 3
Do not top off with incompatible
hydraulic fluids. Hydraulic fluids
may be incompatible due to the
differences in base additive
chemistry. When incompatible
fluids are mixed,
insoluble
materials may form and deposit
in the hydraulic system,
plugging hydraulic lines, filters,
control valves and may result in
component damage.
Note: Do not operate the machine when the
ambient air temperature is consistently above
120°F / 49°C.
Hydraulic Fluid Temperature
Range
Ambient air temperature
1 Chevron hydraulic oil 5606A
2 Petro-Canada Environ MV 46
3 UCON Hydrolube HP-5046D
4 Chevron Rando HD premium oil MV
Chevron Rando HD Premium Oil
MV Fluid Properties
ISO Grade
32
Viscosity index
200
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
7.5
33.5
Brookfield Viscosity
cP @
-4°F / -20°C
cP @
-22°F / -30°C
1040
3310
Flash point
375°F / 190°C
Pour point
-58°F / -
50°C
Maximum continuous operating
temperature
171°F / 77°C
Note: A hydraulic oil heating system is
recommended when the ambient temperature is
consistently below 0°F / -18°C.
Note: Do not operate the machine when the
ambient temperature is below -20°F / -29°C with
Rando HD Premium MV.

Service and Repair Manual July 2019
Specifications
4 S-40 XC • S-45 XC • S-40 TraX • S-45 TraX Part No. 1286829GT
Chevron 5606A Hydraulic Oil
Fluid Properties
ISO Grade
15
Viscosity index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
cSt @
-40°F / -40°C
5.5
15.0
510
Flash point
180°F / 82°C
Pour point
-81°F / -
63°C
Maximum continuous operating
temperature
124°F / 51°C
Note: Use of Chevron 5606A hydraulic fluid, or
equivalent, is required when ambient temperatures
are consistently below 0°F / -17°C unless an oil
heating system is used.
Continued use of Chevron
5606A hydraulic fluid, or
equivalent, when ambient
temperatures
are consistently
above 32°F / 0°C may result in
component damage
Petro-Canada Environ MV 46
Fluid Properties
ISO Grade
46
Viscosity index
154
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
8.0
44.4
Flash point
482°F / 250°C
Pour point
-49°F / -
45°C
Maximum continuous operating
temperature
180°F / 82°C
Shell Tellus S4 VX Fluid
Properties
ISO Grade
32
Viscosity index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
9
33.8
Brookfield Viscosity
cSt @
-4°F / -20°C
cSt @
-13°F / -25°C
cSt @
-40°F / -40°C
481
702.4
2624
Flash point
>100
Pour point
-76°F / -
60°C
Maximum continuous operating
temperature
103°F / 75°C

July 2019 Service and Repair Manual
Specifications
Part No. 1286829GT S-40 XC • S-45 XC • S-40 TraX • S-45 TraX 5
UCON Hydrolube HP-5046 Fluid
Properties
ISO Grade
46
Viscosity index
192
Kinematic Viscosity
cSt @
149°F / 65°C
cSt @ 104°F / 40°C
cSt @ 0°F /
-18°C
22
46
1300
Flash point
None
Pour point
-81°F / -
63°C
Maximum continuous operating
temperature
189°F / 87°C
Hydraulic Component
Specifications
Drive Pump
Type:
bi-directional variable displacement piston pump
Flow rate @ 2500 rpm
0 -
28 gpm
0 -
122.6 L/min
Drive pressure, maximum
3625 psi
250 bar
Charge Pump
Type
gerotor
Displacement per revolution
0.85 cu in
13.9 cc
Flow rate @ 2500 rpm
9 gpm
34 L/min
Charge pressure @ 2500 rpm
310 psi
21.4 bar
Function pump
Type
gear, pressure
balanced
Displacement
1.04 cu in
17 cc
Flow rate @ 2500 rpm
10.69 gpm
40.5 L/min
Auxiliary Pump
Type: fixed displacement gear pump
Displacement per revolution
1.75 gpm
6.62 L/min
Auxiliary pump relief pressure
3200 psi
220.6 bar

Service and Repair Manual July 2019
Specifications
6 S-40 XC • S-45 XC • S-40 TraX • S-45 TraX Part No. 1286829GT
Function manifold
Function relief valve
pressure
3200 psi / 220.6 bar
Boom extend
relief valve pressure
1950 psi
134 bar
Steer regulator
all models
2 gpm / 7.6 lpm
Oscillate relief valve
pressure (@2500 rpm)
650 psi
49 bar
Traction Manifold
Hot oil relief pressure
280 psi
19.3 bar
Two
-speed drive motors, 2WD and 4WD models
Displacement per revolution
low speed
0.99 cu in / 16.3 cc
Displacement per revolution
high speed
1.83
cu in / 30 cc
Hydraulic Filters
Medium pressure filter
Beta 3 ˆ 200
Medium pressure filter bypass
pressure
51 psi
3.5 bar
Hydraulic tank return filter
10 micron with
25 psi / 1.7 bar
bypass
Manifold Component
Specifications
Plug torque
SAE No. 4
13 ft-
lbs / 18 Nm
SAE No. 6
18 ft-
lbs / 24 Nm
SAE No. 8
50 ft-
lbs / 68 Nm
SAE No.10
55 ft-
lbs / 75 Nm
SAE No. 12
56 ft-
lbs / 75.9 Nm

July 2019 Service and Repair Manual
Specifications
Part No. 1286829GT S-40 XC • S-45 XC • S-40 TraX • S-45 TraX 7
Ford MSG-425 EFI Engine
Displacement
153 cu in
2.5 liters
Number of cylinders
4
Bore & stroke
3.5 x 3.9 inches
89 x 100 mm
Horsepower
60 @ 2500 rpm
45 kW @ 2500 rpm
Firing order
1 - 3 - 4 -
2
Low engine idle (computer
controlled)
1000 rpm
33.3 Hz
Low function idle (computer
controlled)
1600 rpm
53.3 Hz
High function idle (computer
controlled)
2500 rpm
83.3 Hz
Compression ratio
9.7:1
Compression pressure (approx.)
Pressure (psi or bar) of lowest cylinder must be at least
75% of highest cylinder
Lubrication system
Oil pressure
(operating
temperature @ 2000 rpm)
29 to 39 psi
2.75 to 4.1 bar
Oil capacity (including filter)
6.7 quarts
6.4 liters
Oil pressure switch
Oil pressure switch point
7.5 psi
0.51 bar
Oil viscosity requirements
Extreme operating temperatures may
require the use of
alternative engine oils. For oil requirements, refer to the
Engine Operator Handbook on your machine.
Electronic fuel pump
Fuel pressure, static
60 psi
4.1 bar
Fuel flow rate
0.58 gpm
2.2 L/min
Fuel requirement
For fuel
requirements, refer to the engine Operator's
Manual on your machine.
Ignition system
Spark plug type
Motorcraft AYFS-32Y-
R
Spark plug gap
0.049 to 0.053 inches
1.25 to 1.35 mm
Engine coolant
Capacity
11.5 quarts
10.9 liters
Coolant temperature
switch
Temperature switch point
230°F
110°C
Starter motor
Normal engine cranking speed
200 to 250 rpm
Current draw, normal load
140-
200A
Current draw, maximum load
800A
Alternator
Output
95A, 13.8V DC
Battery
Type
12V DC, Group 34/78
Quantity
1
Cold cranking ampere @ 0°F
900A
Reserve capacity @ 25A rate
200 minutes

Service and Repair Manual July 2019
Specifications
8 S-40 XC • S-45 XC • S-40 TraX • S-45 TraX Part No. 1286829GT
Deutz D2011 L03i Engine
Displacement
142 cu in
2.33 liters
Number of cylinders
3
Bore and stroke
3.7 x 4.4 inches
94 x 112 mm
Horsepower
48 @ 2800 rpm
36 kW @ 2800 rpm
Firing order
1 - 2 -
3
Low idle
1500 rpm
313 Hz
High idle
2500 rpm
521.7 Hz
Compression ratio
19:01
Compression pressure
362 to 435 psi
25 to 30 bar
Governor
centrifugal mechanical
Valve clearance, cold
Intake
0.012 in
0.3 mm
Exhaust
0.020 in
0.5 mm
Lubrication system
Oil pressure
20 to 44 psi
1.4 to 3 bar
Oil capacity
(including filter)
9.5 quarts
9 liters
Oil viscosity requirements
-
22° F to 86° F/ -30° C to 30° C 5W-
30 (synthetic)
-
4° F to 90° F / -20° C to 32° C 10W-
40
Above 23° F /
-5° C 20W-
50
Units ship with 15W
-40.
Extreme operating temperatures may require the use of
alternative engine oils. For oil requirements, refer to the
Engine Operator Handbook on your machine.
Oil temperature
switch
Temperature switch point
300°F
149°C
Oil pressure switch
Oil pressure switch point
22 psi
1.5 bar
Fuel injection system
Injection pump make
Bosch
Injection pump pressure,
maximum
15000 psi
1034 bar
Injector opening pressure
3046 psi
210
bar
Fuel requirement
For fuel requirements, refer to the engine Operator's
Manual on your machine.
Starter motor
Current draw, no load
90A
Brush length, new
0.72 in
18.5 mm
Brush length, minimum
0.27 in
7 mm
Battery
Type
12V DC, Group 34/78
Quantity
1
Cold cranking ampere
900A
Reserve capacity @ 25A rate
200 minutes
Alternator output
60A @ 14V DC
Fan belt deflection
3/8 to 1/2 inch
9 to 12 mm

July 2019 Service and Repair Manual
Specifications
Part No. 1286829GT S-40 XC • S-45 XC • S-40 TraX • S-45 TraX 9
Deutz D 2.9 L4 Engine
Displacement
177 cu in
2.9 liters
Number of cylinders
4
Bore and stroke
3.6 x 4.3 inches
92 x 110 mm
Horsepower
48.8 @ 2600 rpm
37 kW @ 2600 rpm
Firing order
1 - 3 - 4 -
2
Low idle
1500 rpm
313 Hz
High idle
2500 rpm
521.7 Hz
Compression ratio
18.4:1
Compression pressure
362 to 435
psi
25 to 30 bar
Governor
electronic
Lubrication system
Oil pressure (@ 2000 rpm)
40 to 60 psi
1.4 to 3 bar
Oil capacity
(including filter)
9.4 quarts
9 liters
Oil viscosity requirements
-
22° F to 86° F/ -30° C to 30° C 5W-
30 (synthetic)
-
4° F to 90° F / -20° C to 32° C 10W-
40
Above 23° F /
-5° C 20W-
50
Units ship with 15W
-40.
Extreme operating temperatures may require the use of
alternative engine oils. For oil requirements, refer to the
Engine Operator Handbook on your machine.
Oil temperature
switch
Temperature switch point
257°F
125°C
Oil pressure switch
Oil pressure switch point
20 psi
1.4 bar
Engine coolant
Capacity
10 quarts
9.4 liters
Fuel injection system
Injection pump make
Bosch
Injection pump pressure,
maximum
15000
psi
1034 bar
Injector opening pressure
3046 psi
210 bar
Fuel requirement
For fuel requirements, refer to the engine Operator's
Manual on your machine.
Starter motor
Cranking speed
150-
250 RPM
Current draw, normal load
250A to 400A
Output
3.2kW
Battery
Type
12V DC
Quantity
1
Cold cranking ampere
1000A
Reserve capacity @ 25A rate
200 minutes
Alternator output
95A @ 14V DC
Fan belt deflection
3/8 to 1/2 inch
9 to 12 mm

Service and Repair Manual July 2019
Specifications
10 S-40 XC • S-45 XC • S-40 TraX • S-45 TraX Part No. 1286829GT
Perkins 404F-E22T Engine
Displacement
134 cu in
2.2 liters
Number of cylinders
4
Bore and Stroke
3.31 x 3.94 inches
84 x 100 mm
Horsepower
48 @ 2800 rpm
38 kW @ 2500 rpm
Firing order
1 - 3 - 4 -
2
Low idle
1500 rpm
313 Hz
High idle
2500 rpm
441.7 Hz
Compression ratio
18:1
Compression pressure
426 psi
29.4 bar
Pressure (psi) of lowest cylinder must be within 50 psi /
3.45 bar of highest cylinder
Governor
electronic
Valve Clearance, cold
Intake
0.008 in
0.2 mm
Exhaust
0.008 in
0.2 mm
Lubrication system
Oil
pressure (@ 2000 rpm)
40 to 60 psi
1.4 to 3 bar
Oil capacity
(including filter)
9.4 -
11.2 quarts
8.9 -
10.6 liters
Oil viscosity requirements
Below 86°F / 30°C
5W-
20
-
4°F to 104°F / -20°C to 40°C 10W-
30
Above 14°F /
-10°C 15W-
40
Unit ships with
15W-40. Extreme operating
temperatures may require the use of alternative engine
oils. For oil requirements, refer to the Engine Operator
Manual for your engine.
Oil pressure sending unit
Oil pressure switch point
14.2 psi
1 bar
Fuel injection system
Injection pump make
Zexel
Injection pressure
2133 psi
147 bar
Fuel requirement
For fuel requirements, refer to the engine Operator
Manual for your engine.
Alternator output
85A @ 12V DC
Fan belt deflection
3/8 in
10 mm
Starter motor
Current
draw, no load 140A -
200A
Brush length, new
0.7480 in
19 mm
Brush length, minimum
0.5 in
12.7 mm