GILBARCO VEEDER-ROOT FlexPay IV CRIND User manual

MDE-5222F
December 2018
FlexPay™IV CRIND®Retrofit Kit
Installation Instructions for Encore®300/500

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MDE-5222F
i
Table of Contents
Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Intended Users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Configured Kits - Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Configured Kit Optional Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
S E C T I O N 2 - I M P O R TA N T S A F E T Y I N F O R M AT I O N PAGES 5-6
Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
S E C T I O N 3 - R E M O V I N G C O M P O N E N T S PAGES 7-16
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
TRIND Board and Call Button Assembly (if Applicable). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Door Node . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CIM Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
UL Bucket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CRIND Regulator Board Assembly, Monochrome CPU, and CRIND 
Logic Board (Encore 300 Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Monochrome or FlexPay II CRIND (Encore 500 Only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CCN or HIP Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
AFP/ HIP 2/DCM2/DCM2.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
S E C T I O N 4 - I N S TA L L AT I O N PAGES 17-46
FlexPay IV CRIND Retrofit Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
AFP (M13836AXXX)/DCM2 (M14961AXXX) Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
DCM2 Board (M14576A001). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
DCM2.1 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
DCM2.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Applause Media System Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
UL Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Connecting AFP/DCM2 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Printer Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Field Communication Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Two-wire Connections for AFP/DCM2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Non-dedicated High Speed with Generic and MOC Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Dedicated High-Speed Field Wiring (Non-POS) Instructions (DCM2.2 only) . . . . . . . . . . . . . . . . . 38
Intercom PCA with Call Interface (M14595A001). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Completing Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Registering Kits with Gilbarco Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
SECTION 1 - INTRODUCTION PAGES 1-4

S E C T I O N 5 - REFERENCEINFORMATION PAGES 47-48
ii
MDE-5222F
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Abbreviations and Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
SECTION 6- APPENDICES PAGES 49-62
Appendix A: Peripheral Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Cabinet Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
M09751A002 Intercom Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
UPM Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Call Button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Appendix B: Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Appendix C: Verifying Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Cable Connections on Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

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SECTION 1 - INTRODUCTION
1
MDE-5222F
Purpose
This manual provides instructions:
• To install a 5.7- or 10.4-inch Color Screen FlexPay™ IV CRIND® Retrofit Kit in an Encore® 300/500 unit
(with or without CRIND). The FlexPay IV CRIND provides a secure payment platform that is 
EMV®-certified and Payment Card Industry PIN Entry Device (PCI-PED)-certified.
• To install an Auxiliary Feature Processor [AFP (M13124A001)], or a Dispenser Communication Module
[DCM (M14576A001)]2/DCM2.1/DCM2.2.
DCM2 board is a superset of the AFP. It contains the dispenser side of the high-speed solution and has the
ability to mount the Secure System on Module (SSoM). SSoM is a board that provides the Insite360™ Encore
functionality.
Intended Users
This manual is intended for Gilbarco®-trained and certified Authorized Service Contractors (ASCs).
Required Tools
• Phillips® and Flat-blade Screwdrivers
• 1/4-inch Socket Set (Nut Driver)
• 7- and 8-mm Socket (Nut Driver or Socket Set)
• Diagonal Cutters
• Needle Nose Pliers
• T15 Torx Driver
• Torque Wrench for Card Reader Nuts, 10-12 inch-lbs
• Metal Shears
• Putty Knife or Scraping Tool (if required)
• Gloves

MDE-5222F
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SECTION 1 - INTRODUCTION
1
Configured Kits - Parts List
FlexPay IV CRIND Retrofit Kits are configured based on the serial number of the pump/dispenser (unit) for
which they are intended. Therefore, the parts list will vary for each configured kit and unit/option type. For
additional parts details, refer to the Bill of Materials (BOM) in the kit, your distributor, or contact Gilbarco
Customer Service. For more information, you can also refer to PT-1937 Encore 300, Encore 500/500 S,

Encore 550, Encore 700 S, Eclipse® Recommended Spare Parts Manual.
A common FlexPay IV CRIND Retrofit Kit will include the following parts:
• CIM™ door with Universal Payment Module (UPM) assembly (keypad), UX300/301 card reader, display,
Peripheral Interface PCB 3 (PIP3)
• T-rail assembly with AFP
• Universal Serial Bus (USB) Printer assembly (for non-CRIND units only)
Configured Kit Optional Components
The following parts are potential configured kit optional components:
• UX400 Contactless
• Applause™ Media System, DCM2, and Gilbarco System on Module (GSoM)
• Cabinet Heater (optional for both 5.7- and 10.4-inch display)
• 2D Imager
• TRIND®
• Intercom
• Keypad Heater Kit (power supply and cable harness)
For a complete parts list of the configured kit, refer to the build ticket that is provided with the kit.
Note: Printers will be needed for non-CRIND units.

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SECTION 1 - INTRODUCTION
1
MDE-5222F
Parts List
Note: The FlexPay IV part numbers for the Encore 300/500 Retrofit Kit are listed for reference only. The kit
may not include all the parts. Parts are provided based on the option selected.
Location Description Part # Notes
Flexpay IV CRIND CIM Door Encore 300/500 CIM Door with CRIND M14043
5.7” Color Display M10369B00X Ampire
10.4” Color Display M14004B003 Kyocera®
Previous part number: M14004A00X
UPM M13888AXXX “XXX” varies based on customer requirement
10.4” Softkeys M10206B00X 1 = Right; 2 = Left
5.7” Softkeys M01254A003
Keypad, Americans with Disabilities Act (ADA) M14820B001
Card Reader, UX300 M14330A001
Imager, 2D M16110B001 Previous part number: M14055B001
Contactless Card Reader, UX400 M14331A001
Cable, Wire and Speaker Next Generation
Payment (NGP) M09259A002
Printed Circuit Assembly (PCA), Call Interface M04528A001
TRIND M06143A00X Includes M06100A00X Reader Board and Radio
Frequency Identifier [Device (RFID)] Antenna PCA
(M06074A001) (1, 3 = Red; 2, 4 = Amber)
PIP3 PCA M13987A00X 1 & 3 = 5.7”, 2 & 4 = 10.4”
Underwriters Laboratories
(UL®) Bucket Intercom Interface PCA M09751A002 One per door
M13836AXXX or
M14961AXXX Assembly AFP M13124A001 Either/or
DCM2 PCA M14576A001
DCM2.2 M15341A101
Switching Power Supply M04161B001
Fuse Board PCA M05748A001
SSoM M14579A101
Main Electronics Cavity Heater/Fan Assembly M07333A001 Includes Sunon®Fan #SP100A1123XBT and Dekko
Heater #490590
Intercom PCA with Call Interface M14595A001 One per dispenser

MDE-5222F
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SECTION 1 - INTRODUCTION
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MDE-5222F
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SECTION2- IMPORTANT SAFETYINFORMATION
2
Important Safety Information
Notes: 1) Save this Important Safety Information section in a
readily accessible location.
2) Although DEF is non-flammable, Diesel is flammable.
Therefore, for DEF cabinets that are attached to
Diesel dispensers, follow all the notes in this section
that pertain to flammable fuels.
This section introduces the hazards and safety precautions
associated with installing, inspecting, maintaining or servicing this
product. Before performing any task on this product, read this safety
information and the applicable sections in this manual, where
additional hazards and safety precautions for your task will be found.
Fire, explosion, electrical shock or pressure release could occur and
cause death or serious injury, if these safe service procedures are
not followed.
Preliminary Precautions
You are working in a potentially dangerous environment of
flammable fuels, vapors, and high voltage or pressures. Only trained
or authorized individuals knowledgeable in the related procedures
should install, inspect, maintain or service this equipment.
Emergency Total Electrical Shut-Off
The first and most important information you must know is how to
stop all fuel flow to the pump/dispenser and island. Locate the switch
or circuit breakers that shut off all power to all fueling equipment,
dispensing devices, and Submerged Turbine Pumps (STPs).
Total Electrical Shut-Off Before Access
Any procedure that requires access to electrical components or the
electronics of the dispenser requires total electrical shut off of that
unit. Understand the function and location of this switch or circuit
breaker before inspecting, installing, maintaining, or servicing
Gilbarco equipment.
Evacuating, Barricading and Shutting Off
Any procedure that requires access to the pump/dispenser or STPs
requires the following actions:
• An evacuation of all unauthorized persons and vehicles from the
work area
• Use of safety tape, cones or barricades at the affected unit(s)
• A total electrical shut-off of the affected unit(s)
Read the Manual
Read, understand and follow this manual and any other labels or
related materials supplied with this equipment. If you do not
understand a procedure, call the Gilbarco Technical Assistance
Center (TAC) at 1-800-743-7501. It is imperative to your safety and
the safety of others to understand the procedures before beginning
work.
Follow the Regulations
Applicable information is available in National Fire Protection
Association (NFPA) 30A; Code for Motor Fuel Dispensing Facilities
and Repair Garages, NFPA 70; National Electrical Code (NEC),
Occupational Safety and Health Administration (OSHA) regulations
and federal, state, and local codes.All these regulations must be
followed. Failure to install, inspect, maintain or service this
equipment in accordance with these codes, regulations and
standards may lead to legal citations with penalties or affect the safe
use and operation of the equipment.
Replacement Parts
Use only genuine Gilbarco replacement parts and retrofit kits on your
pump/dispenser. Using parts other than genuine Gilbarco
replacement parts could create a safety hazard and violate local
regulations.
Federal Communications Commission (FCC) Warning
This equipment has been tested and found to comply with the
limits for a ClassA digital device pursuant to Part 15 of the FCC
Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and
can radiate radio frequency energy, and if not installed and used
in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his own
expense. Changes or modifications not expressly approved by the
manufacturer could void the user’s authority to operate this
equipment.
Safety Symbols and Warning Words
This section provides important information about warning symbols
and boxes.
Alert Symbol
This safety alert symbol is used in this manual and on
warning labels to alert you to a precaution which must be
followed to prevent potential personal safety hazards. Obey
safety directives that follow this symbol to avoid possible
injury or death.
Signal Words
These signal words used in this manual and on warning labels tell
you the seriousness of particular safety hazards. The precautions
below must be followed to prevent death, injury or damage to the
equipment:
DANGER:Alerts you to a hazard or unsafe practice which
will result in death or serious injury.
WARNING: Alerts you to a hazard or unsafe practice that
could result in death or serious injury.
CAUTION with Alert symbol: Designates a hazard or unsafe
practice which may result in minor injury.
CAUTION without Alert symbol: Designates a hazard or
unsafe practice which may result in property or equipment
damage.
The EMERGENCY STOP, ALL STOP, and PUMP
STOP buttons at the cashier’s station WILL NOT
shut off electrical power to the 
pump/dispenser. This means that even if you activate
these stops, fuel may continue to flow uncontrolled.
You must use the TOTAL ELECTRICAL 
SHUT-OFF in the case of an emergency and not the
console’s ALL STOP and PUMP STOP or similar
keys.
!
WARNING
!
!
!
!

MDE-5222F
6
SECTION2- IMPORTANT SAFETYINFORMATION
2
Working With Fuels and Electrical Energy
Prevent Explosions and Fires
Fuels and their vapors will explode or burn, if ignited. Spilled or
leaking fuels cause vapors. Even filling customer tanks will cause
potentially dangerous vapors in the vicinity of the dispenser or
island.
DEF is non-flammable. Therefore, explosion and fire safety
warnings do not apply to DEF fluid lines.
No Open Fire
Open flames from matches, lighters, welding torches or
other sources can ignite fuels and their vapors.
No Sparks - No Smoking
Sparks from starting vehicles, starting or using power tools,
burning cigarettes, cigars or pipes can also ignite fuels and their
vapors. Static electricity, including an electrostatic charge on your
body, can cause a spark sufficient to ignite fuel vapors. Every time
you get out of a vehicle, touch the metal of your vehicle, to
discharge any electrostatic charge before you approach the
dispenser island.
Working Alone
It is highly recommended that someone who is capable of rendering
first aid be present during servicing. Familiarize yourself with
Cardiopulmonary Resuscitation (CPR) methods, if you work with or
around high voltages. This information is available from the
American Red Cross. Always advise the station personnel about
where you will be working, and caution them not to activate power
while you are working on the equipment. Use the OSHA Lockout/
Tagout procedures. If you are not familiar with this requirement,
refer to this information in the service manual and OSHA
documentation.
Working With Electricity Safely
Ensure that you use safe and established practices in working with
electrical devices. Poorly wired devices may cause a fire, explosion
or electrical shock. Ensure that grounding connections are properly
made. Take care that sealing devices and compounds are in place.
Ensure that you do not pinch wires when replacing covers. Follow
OSHALockout/Tagout requirements. Station employees and service
contractors need to understand and comply with this program
completely to ensure safety while the equipment is down.
Hazardous Materials
Some materials present inside electronic enclosures may present a
health hazard if not handled correctly. Ensure that you clean hands
after handling equipment. Do not place any equipment in the mouth.
In an Emergency
Inform Emergency Personnel
Compile the following information and inform emergency
personnel:
• Location of accident (for example, address, front/back of
building, and so on)
• Nature of accident (for example, possible heart attack, run over
by car, burns, and so on)
• Age of victim(for example, baby, teenager, middle-age, elderly)
• Whether or not victim has received first aid (for example,
stopped bleeding by pressure, and so on)
• Whether or not a victim has vomited (for example, if swallowed
or inhaled something, and so on).
IMPORTANT: Oxygen may be neededat scene if gasoline has been
ingested or inhaled. Seek medical advice immediately.
Lockout/Tagout
Lockout/Tagout covers servicing and maintenance of machines and
equipment in which the unexpected energization or start-up of the
machine(s) or equipment or release of stored energy could cause
injury to employees or personnel. Lockout/Tagout applies to all
mechanical, hydraulic, chemical, or other energy, but does not cover
electrical hazards. Subpart S of 29 CFR Part 1910 - Electrical
Hazards, 29 CFR Part 1910.333 contains specific Lockout/Tagout
provision for electrical hazards.
The pump/dispenser contains a chemical known to the State
of California to cause cancer.
WARNING
!
The pump/dispenser contains a chemical known to the State
of California to cause birth defects or other reproductive
harm.
WARNING
!
Gasoline/DEF ingested may cause unconsciousness
and burns to internal organs. Do not induce vomiting.
Keep airway open.
Oxygen may be needed at scene. Seek medical
advice immediately.
DEF generates ammonia gas at higher temperatures. When
opening enclosed panels, allow the unit to air out to avoid
breathing vapors.
If respiratory difficulties develop, move victim away from source
of exposure and into fresh air. If symptoms persist, seek medical
attention.
WARNING
!
WARNING
!
Gasoline inhaled may cause unconsciousness and
burns to lips, mouth and lungs.
Keep airway open.
Seek medical advice immediately.
WARNING
!
Gasoline/DEF spilled in eyes may cause burns to eye
tissue.
Irrigate eyes with water for approximately 
15 minutes.
Seek medical advice immediately.
WARNING
!
Gasoline/DEF spilled on skin may cause burns.
Wash area thoroughly with clear water.
Seek medical advice immediately.
WARNING
!
DEF is mildly corrosive. Avoid contact with eyes, skin, and
clothing. Ensure that eyewash stations and safety showers are
close to the work location. Seek medical advice/recommended
treatment if DEF spills into eyes.
WARNING
!

7
SECTION 3 - REMOVING COMPONENTS
3
MDE-5222F
Before You Begin
CAUTION
Aproperly grounded Electrostatic Discharge (ESD) wrist strap must be worn
while servicing any electronic devices or components. Failure to use
electrostatic precautions may damage electronic components and void
warranty.
To prepare the site and unit for the installation:
1 Perform an inventory of the parts list provided. Ensure that there is no damage to the parts and that
all the parts are accounted for based on the BOM shipped with the kit. Ensure that you carry the
recommended spare parts to the installation site.
Note: Retain all parts (including cables, nuts, bolts, screws, and so on) that are removed. These are
required in case the unit must be reverted to the original as a fallback mitigation.
2 Read all the safety information found in MDE-3804 Encore and Eclipse Start-up/Service Manual and
“Important Safety Information” on page 5. Perform aJob Safety Analysis (JSA) before beginning the
installation.
3 Inform the manager.
4 Barricade the unit to be worked on.
5 Verify that the USB printer firmware is version 3.00 or later by removing and refeeding paper to the
printer while it is still powered.
Note: If software is not V3.00 or later, be prepared to replace the printer or load the latest printer
firmware software available on the . For information on loading, refer to MDE-5221 FlexPay IV
CRIND Start-up Manual.
6 Remove power to the unit at the breaker panel. Follow OSHA lockout/tagout procedures.
7
Failure to turn off the unit during kit installation may cause injury or bodily harm from
electrical shock. Ensure that all power to the unit is turned off before opening the door
to the unit and during installation.
WARNING
Isolate the two-wire connection to the unit and any other network connections to the back room.
Ensure that the unit is functional. Check with the manager for any existing
operational issues. If the unit has any special features, such as TRIND,
barcode scanner, and so on, verify proper operation before removal. Print
a system health report to verify printer and CRIND functions.
IMPORTANT INFORMATION

MDE-5222F
8
SECTION 3 - REMOVING COMPONENTS
3
TRIND Board and Call Button Assembly (if Applicable)
Note: For upgrading a unit that previously had no CRIND, disregard the steps for removing old CRIND
components (except the door node or main display) and proceed with the installation of the new
CIM door, printer, and AFP/DCM2 in “FlexPay IV CRIND Retrofit Kit” on page 17.
To remove the TRIND board and call button assembly:
1 For units equipped with TRIND, remove the two screws that secure the TRIND board to the door.
Notes: 1) Remove all the cabling for TRIND and the TRIND card cage from the unit.
2) Remove the barcode scanner, if applicable.
2 For units with call button option, remove the call button assembly by removing the two screws and
disconnecting the cables.
3 Remove any other options available.
4 Remove the existing cables for CRIND logic located on the UL bucket.
Notes: 1) The existing UL bucket will be reused. It contains the UL label and serial number information.
Extender brackets are provided in the kit to slightly alter the location of the UL bucket.
2) Encore 500 units may not contain a UL bucket. If not, a UL bucket or a modified UL bucket is
provided in the kit for mounting components such as the intercom PCB for Applause Media
System.
5 Remove the door node (Encore 500)/main display (Encore 300) from the CIM door.

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SECTION 3 - REMOVING COMPONENTS
3
MDE-5222F
Door Node
To remove the door node:
1 Remove the soft keypad connector (P2106) from the door node (see Figure 1).
Figure 1: Removing Door Node
These can be removed
2 Remove the push-to-start connector from P2111 on the door node.
3 Disconnect and remove the J5 (24 V power cable) connector from the monochrome display.
4 Disconnect and remove the CN2 connector from the old card reader.
5 Disconnect and remove the customer keypad connector from the keypad.
6 If the call button is installed, remove J902C from the call button board. This will be replaced by a new
cable provided in the kit.
7 Remove the door node by removing the four screws that secure it to the unit door.
Note: Retain the door node and screws for reinstallation. Place all the boards in a safe and static-free
surface.
Printer
Remove the printer assembly from the old door only if it is required to be installed on the new door.

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SECTION 3 - REMOVING COMPONENTS
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CIM Door
To remove the CIM door:
Note: When removing the two CIM doors, it is very important to ensure that the side A door node/pump
display is not swapped with the side B door node/pump display. The displays/door nodes must be
returned to the same side they were removed from.
1 Disconnect all the cables connecting the electronics on the CIM door from the rest of the unit and UL
bucket.
Note: Only remove the existing CRIND related cables from the unit. Keep all pump-related cabling in
the unit. Pump hardware, including cabling, will remain the same. Pump hardware is not part of
the FlexPay IV CRIND Kit.
2 Loosen and remove the two screws from the top of the CIM door at the hinge (see Figure 2).
Figure 2: CIM Door Mounting Screws
CIM Door Mounting
Screws
3 Lift the pin assembly out while holding on to the CIM door.
4 Remove the CIM door from the unit frame.
Note: If the site is using customer supplied locks, transfer them to the new CIM door.
5 Carefully place the CIM door away from the unit in a safe location. Some components, such as the
main display/door node, will be reused on the new FlexPay IV CRIND CIM door.

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SECTION 3 - REMOVING COMPONENTS
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MDE-5222F
6 Remove any existing old gaskets on the option door opening. You may use a putty knife or scraping
tool (see Figure 3).
Figure 3: Removing Old Gaskets
Old Gasket
UL Bucket
Remove the existing UL bucket by loosening and removing the four 1/4-inch screws that secure it to the unit
door. There are two screws on each side, top and bottom (see Figure 4).
Note: The UL bucket must be removed and remounted with Z-brackets. For UL bucket installation, 
see Figure 13 on page 30.
Figure 4: Removing Existing UL Bucket
Screw (4X)

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SECTION 3 - REMOVING COMPONENTS
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CRIND Regulator Board Assembly, Monochrome CPU,
and CRIND Logic Board (Encore 300 Only)
To remove the CRIND regulator board assembly, monochrome Central Processing Unit (CPU), and CRIND
logic board:
1 Disconnect all the cables from the CRIND regulator board assembly, monochrome CPU, and CRIND
logic board, if applicable.
2 Remove the three 7-mm nuts that secure the bracket holding the CRIND regulator board and
monochrome CPU (see Figure 5).
3 Remove the CRIND regulator board assembly and monochrome CPU assembly from the T-rail 
(see Figure 5).
Note: When removing the CRIND regulator board and monochrome CPU assembly from the T-rail,
ensure that you retain the CRIND two-wire cable J556.
4 Remove CRIND logic board and the stand-off on the UL bucket.
Figure 5: Removing CRIND Regulator Board
Monochrome CPU CRINDRegulator
Board
5 Proceed to “AFP (M13836AXXX)/DCM2 (M14961AXXX) Assembly” on page 18.

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Monochrome or FlexPay II CRIND (Encore 500 Only)
CCN or HIP Assembly
To remove the CRIND Control Node (CCN) assembly:
1 Disconnect all the cables from the old assembly.
Figure 6: CCN Assembly
CCN Assembly
2 Remove the old assembly by removing the three 7-mm nuts located at the bottom of the mounting
bracket (see Figure 6).
3 If the old assembly was a CCN, remove the short Local Operating Network (LON) cable from the Pump
Control Node (PCN). At this point it is disconnected, as it used to connect to the CCN. Locate the long
disconnected LON cable going to the door node. Connect it to the PCN.

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To remove the Hub Interface PCB (HIP) assembly (if existing in the unit), proceed as follows:
1 Disconnect all the cables from the HIP.
2 Remove the three 7-mm nuts underneath the HIP assembly.
Note: Retain the nuts for reuse.
Figure 7: Removing HIP Assembly
(i)
(iii)
(ii)
Nut (3X)
HIPAssembly
Auxiliary Power Supply

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SECTION 3 - REMOVING COMPONENTS
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AFP/ HIP 2/DCM2/DCM2.1
To remove the HIP 2/AFP/DCM2/DCM2.1 bracket:
1 Disconnect all the cables connecting the AFP, HIP 2, or DCM2/DCM2.1 as shown in Figure 8.
Figure 8: Disconnecting the Cables

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2 Remove the HIP 2/AFP/DCM2/DCM2.1 bracket located on the T-rail by removing the three 7-mm nuts
as shown in Figure 9.
Figure 9: Removing 7-mm Nuts
7-mm Nuts
(3X)
3 Remove the GSoMs from the existing assembly. Retain the GSoMs for reuse.