GILES Safeway 400-G User manual

400-G FRYER OPERATIONS
Model 400-G Quick Reference Guide
2750 Gunter Park Drive West •Montgomery, Alabama 36109 USA • Phone [phone] •Fax [phone]
Service Hotline [phone] (USA and Canada only) • www.gilesent.com
Rel. Date: (09/02) Rev. Date: (07/05) Part #60775

NOTE:
This instruction is intended as a quick reference only.
To ensure safe operation,cleaning, maintenance, and to
reduce the chance of harm to either personnel or
the equipment, always refer to the operation manual
supplied with this unit.

Rel. Date: (09/02) Rev. Date: (07/05) Page 1
MODEL 400-G
FRYER OPERATIONS
CONTENTS
MODEL 400-G FRYER START-UP TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
MODEL 400-G FRYER TRAINING AGENDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFEWAY COOKING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SAFEWAY FRYER FILTERING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SAFEWAY DAILY FILTER PAN CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SAFEWAY BOIL OUT PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Page 2 Rel. Date: (09/02) Rev. Date: (07/05)

MODEL 400-G FRYER OPERATIONS
START-UP TRAINING
Date: ______________________
Store Name: __________________________________________________________________________________________
City, State, Zip: _______________________________________________________________________________________
Phone Number: _______________________________________ Fax Number: _________________________________
Deli Manager: _________________________________________________________________________________________
Employees Trained: ___________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
Fryer Serial Number: _______________________________
Order ID: _____________________________________
Equipment Maintenance Procedures
• Fryer Control Panel
• Control Panel Programming
• Boil Out/ Shortening Change Out
• Shortening Filtration
• Fryer Maintenance and Cleaning
• Stirring the Shortening
• Loading the Fryer
• Unloading the Fryer
Fryer Operation Tools Provided
• Equipment Manual
• Safeway Quick Reference Guide
• Safeway Quick Reference Cook Chart
I have received and understand the training and tools checked above, as well as the operation of the Giles
Fryer on each of the areas checked above.
____________________________________________ ________________ _____________________________________
Customer Signature Date Training Specialist
Rel. Date: (09/02) Rev. Date: (07/05) Page 3

Page 4 Rel. Date: (09/02) Rev. Date: (07/05)

MODEL 400-G FRYER OPERATIONS
TRAINING AGENDA
1. Upon receipt of training order, contact Safeway Field Merchandiser, Store Manager
and Deli Manager to verify:
• Equipment installation date
• Equipment training date and time
• Determine availability of cooking oil and poultry products, filter paper,
and filter powder for training
• Final fire marshal clearance
• Gas/electric hookup
2. Arrive on time. Make proper introductions to Deli personnel and let the
Store Manager know you are there to train.
3. Be prepared for equipment operation instructions with:
• Appropriate Giles Foodservice uniform (one for each day)
• Hairnet or Hat
• Food Thermometer
• Oil Thermometer
• Equipment Operations Manuals
• Safeway Quick Reference Guide
• Cook Time and Temperature Chart
• Safeway Personal Protection Equipment (PPE) including goggles, etc.
• Safeway approved cleaning supplies only.
4. Check equipment to verify receipt of all accessories:
• 1 Drain Brush
• 1 Pot Brush
• Crumb Shovel
• Drain Hose
• Operation Manual
• Safeway Quick Reference Guide
• 5 Pieces of Filter Paper (Continued)
Rel. Date: (09/02) Rev. Date: (07/05) Page 5

5. Identify associates to be trained on fryer operations.
6. Explain fryer components and their functions. (See Quick Reference Guide)
7. Explain fryer operation procedure:
• Demonstrate how to perform a boil out.
• Fill fryer with oil and explain pre-heating instructions.
• Demonstrate cooking procedures.
• Demonstrate fryer filtering, cleaning, and maintenance procedures.
• Controller programming
8. Place the Safeway Quick Reference Guide on a wall-mounted hook near the fryer.
9. Place the Safeway Cook Time and Temperature Chart near the fryer using
double-sided mounting strips.
10. Monitor Deli associates operating the equipment and be available to assist
and answer questions as necessary.
11. Provide the Store Manager or Deli Manager with Giles Customer Service
and Technical Service telephone numbers.
• Customer Service [phone]
• Technical Service [phone]
12. A complete Warranty Card and Start-Up Training Form must by signed
by the Store Manager or Deli Manager. Return to the Accounting Department
at Giles Enterprises, Inc. within 30 days for processing. A form received past
30 days will not be processed.
Page 6 Rel. Date: (09/02) Rev. Date: (07/05)

Rel. Date: (09/02) Rev. Date: (07/05) Page 7
SAFEWAY Cooking Procedures
STEP 1
Check the
OIL LEVEL.
Never cook
with the
oil level
below
ADD or
above
MAX.
STEP 2
Place the POWER SWITCH in the ON position.
STEP 3
The GREEN INDICATOR LIGHT is ON.
STEP 4
Press the BASKET KEY. When the lights begin
flashing, press the UP ARROW KEY. The basket
will lift from the fry pot.
STEP 5
With the
BASKET LIFT in
the UP position,
place the
FRY BASKET on
the BASKET
CARRIER.
CAUTION
HOT: USE
OVEN MITTS
STEP 6
Press the BASKET KEY, press the DOWN ARROW
KEY. The basket will lower into the oil.
UP ARROW KEY
DOWN ARROW KEY
BASKET KEY
BASKET KEY

Page 8 Rel. Date: (09/02) Rev. Date: (07/05)
SAFEWAY Cooking Procedures
STEP 7
Place the
SELECTOR
SWITCH in
the COOK
position.
STEP 8
The ORANGE INDICATOR LIGHT is ON and
the oil will heat to programmed temperature
of 325ºF (163ºC).
STEP 9
When the
ORANGE
INDICATOR
LIGHT goes
off, using the
STIR PADDLE,
vigorously stir
the oil to
ensure the oil
is completely
heated.
CAUTION HOT:
USE OVEN
MITTS
STEP 10
•When the ORANGE INDICATOR LIGHT
goes out for the SECOND TIME, the oil
will be at the proper temperature.
•Never place product in the fryer until
the oil is properly heated and the
ORANGE INDICATOR LIGHT is OFF.
STEP 11
With the
BASKET LIFT
in the UP
position,
place the
Breasts and
Thighs in the
FRY BASKET.
STEP 12
Press the BASKET KEY, then press the DOWN
ARROW KEY to lower the FRY BASKET into the oil.
DOWN ARROW KEY
BASKET KEY

STEP 18
Press the BASKET KEY, press the DOWN ARROW
KEY. The basket will lower into the oil.
Rel. Date: (09/02) Rev. Date: (07/05) Page 9
SAFEWAY Cooking Procedures
STEP 13
Select MENU KEY NO. 1 for MRB 8-way cut chicken
or the appropriate menu key for the product you are
cooking. Place the lid on the fryer.
STEP 15
When the STIR ALARM sounds, press the LIGHTED
MENU KEY once to silence the alarm. Gently stir the
product using the STIR PADDLE to separate any
pieces that may have stuck together.
STEP 16
At the end
of the cook
cycle, an
alarm will
sound and
the FRY
BASKET will
automatically
return to
the UP
position.
STEP 17
Remove the
FRYER LID and
place on the
LID RACK.
Add the legs
and wings to the
FRY BASKET.
STEP 14
COOK TIMES(In minutes): Times in RED for Denver ONLY.
Pgm Product Time Time
1Breasts,Thighs (MRB) 46-8
2Drumsticks, Wings (MRB) 17 18-20
(Program 1 & 2 are combined to cook
frozen MRB bone-in chicken. Add cook
times for 1 and 2 for total cook time.)
3Jalapeno Poppers 33
4Pizza Sticks, Flautas,Onion Rings 44
5Chicken Tenders, Gizzards,Livers 58
6Potato Wedges, Corn Dogs 66
7Wing Dings & Zings (N/A Denver) 6-8 N/A
8Boil Out (Every 7-14 Days) 30 30
See Safeway Quick Reference Cook Chart for
cook times and temperatures.
DOWN ARROW KEY
BASKET KEY

Page 10 Rel. Date: (09/02) Rev. Date: (07/05)
SAFEWAY Cooking Procedures
STEP 19
Select MENU KEY NO. 2 to continue
cooking the chicken.
STEP 20
When the STIR
ALARM sounds,
press the LIGHTED
MENU KEY ONCE
to silence the
alarm.
NOTE: If the key
is pressed twice,
the program will
cease the time
countdown.
CAUTION HOT:
USE OVEN MITTS
STEP 21
Gently stir
the product
using the
STIR PADDLE
to separate
any pieces
that may
have stuck
together.
CAUTION HOT:
USE OVEN
MITTS
STEP 22
Replace the
FRYER LID.
CAUTION HOT:
USE OVEN
MITTS
STEP 23
When the cook
cycle is complete
an alarm will
sound and the
FRY BASKET will
automatically
return to the
UP position.
To silence the
alarm, press
the LIGHTED
MENU KEY
ONCE.
STEP 24
Using THERMAL
MITTS, remove
the FRYER LID
and place on the
LID HOLDER. Lift
the FRY BASKET
from the basket
carrier. Tilt on
the inside of the
FRY POT and
drain.
CAUTION HOT

Rel. Date: (09/02) Rev. Date: (07/05) Page 11
SAFEWAY Cooking Procedures
STEP 25
Empty the
product
from the
FRY BASKET
onto the
LANDING
TABLE.
CAUTION HOT:
USE OVEN
MITTS
STEP 26
Check the
internal
temperature
of the
product
(thigh or
breast).
The INTERNAL
TEMPERATURE
of chicken
products
must reach
180ºF (82ºC).
STEP 27
•Immediately place product in the
HOT FOOD MERCHANDISER. Maintain the
required INTERNAL TEMPERATURE for
hot holding.
HOLD TIME:
Chicken
Potato Wedges
Livers & Gizzards
Fish
Wing Dings
•NOTE: HOLD TIME is 4 HOURS MAXIMUM
•NOTE: HOLD TEMPERATURE
is 140ºF (60ºC) MINIMUM

SAFEWAY Fryer Filtering Procedures (FILTER AFTER EVERY 4TH LOAD)
Page 12 Rel. Date: (09/02) Rev. Date: (07/05)
STEP 1
At the end of the 4TH COOK CYCLE the FILTER
ALARM will sound and FILT will flash in the display.
The INDICATOR LIGHT over the FILTER KEY will
illuminate. Press the FILTER KEY to silence the alarm.
STEP 2
Remove the
FRYER LID and
place on the
lid holder.
Remove the
FRY BASKET.
CAUTION HOT:
USE OVEN
MITTS
STEP 3
Place the SELECTOR SWITCH in the OFF position.
Place the POWER SWITCH in the OFF position.
STEP 4
Open the cabinet door and slide the FILTER PAN
forward. Check to ensure the HOLD-DOWN
BRACKET and FILTER PAPER are properly installed.
STEP 5
Spread 1 PACKAGE (12 OZ.) of FILTER POWDER
over the FILTER PAPER. Slide the FILTER PAN to
proper position in the cabinet.
STEP 6
Slowly open the
DRAIN VALVE by
turning the
T-handle
COUNTER
CLOCKWISE.
Use the DRAIN
BRUSH to clear
any clogs.
Allow all of the
oil to drain from
the FRY POT
into the
FILTER PAN.
FILTER KEY

Rel. Date: (09/02) Rev. Date: (07/05) Page 13
SAFEWAY Fryer Filtering Procedures (FILTER AFTER EVERY 4TH LOAD)
STEP 7
Check to ensure the DIVERTER VALVE is in the
proper position, pointing FORWARD.
STEP 8
Place the POWER SWITCH in the ON position.
Place the SELECTOR SWITCH in the FILTER position.
STEP 9
Leave the
DRAIN VALVE
open and
allow the oil
to circulate
from the
FILTER PAN
to the
FRY POT for
3 MINUTES.
Use the POT
BRUSH to
wash the
entire
FRY POT.
STEP 10
Close the
drain
completely
by turning
the
T-HANDLE
CLOCKWISE.
STEP 11
Allow the
FRY POT to
refill with the
filtered oil.
The oil will
bubble when
the filtering is
complete.
STEP 12
Place the SELECTOR SWITCH in the OFF position.
DIVERTER
VALVE

SAFEWAY Fryer Filtering Procedures (FILTER AFTER EVERY 4TH LOAD)
Page 14 Rel. Date: (09/02) Rev. Date: (07/05)
STEP 13
Open the
cabinet door
and slide the
FILTER PAN
FORWARD.
STEP 14
Using the CRUMB SHOVEL, carefully scoop
the crumbs from the top of the FILTER PAPER,
being careful not to tear the FILTER PAPER.
STEP 15
Slide the
FILTER PAN
back into
position in
the cabinet.
STEP 16
Check the OIL LEVEL and add additional oil as
necessary. Never use the fryer when the oil level is
BELOW THE ADD LINE or ABOVE THE MAX LINE.
STEP 17
Place the SELECTOR SWITCH in the COOK position
and allow the oil to re-heat to the proper tempera-
ture. Follow the procedures for stirring the oil.

Rel. Date: (09/02) Rev. Date: (07/05) Page 15
SAFEWAY Daily Filter Pan Cleaning
STEP 3
Rotate the
FILTER PAPER
EVERY DAY.
Lift the bottom sheet
of FILTER PAPER and
slide a new piece of
FILTER PAPER
under it.
STEP 1
CAUTION HOT:
ALLOW FRYER TO
COOL DOWN.
Remove the
HOLD-DOWN BRACKET
by releasing the 4
LOCKING LEVERS.
Lift the HOLD-DOWN
BRACKET up and out of
the FILTER PAN. Clean
the HOLD-DOWN
BRACKET and allow to
dry before replacing.
STEP 4
Replace the
HOLD-DOWN
BRACKET.
Secure the
HOLD-DOWN
BRACKET in place
by rotating the
4 LOCKING LEVERS
into the locked
position.
STEP 5
Clean the inside and
outside of the cabinet
with Safeway
degreaser.
Reposition the
FILTER PAN
properly in
the cabinet
and reconnect
the QUICK
DISCONNECT.
STEP 2
Carefully roll up the top piece of FILTER PAPER,
remove and discard.

SAFEWAY Boil Out Procedures
Page 16 Rel. Date: (09/02) Rev. Date: (07/05)
STEP 1
•Follow these BOIL-OUT PROCEDURES
EVERY TIME the OIL in the FRYER
is changed.
•NEVER leave the fryer unattended during
this procedure.
•The OIL must be heated to A MINIMUM
OF 200ºF (93ºC) before starting.
• CAUTION HOT:
THERMAL OVEN MITTS RECOMMENDED
STEP 2
Place the SELECTOR SWITCH in the OFF position.
Place the POWER SWITCH in the OFF position.
STEP 3
Slowly open the DRAIN VALVE and allow the
oil to drain from the FRY POT to the FILTER PAN.
STEP 4
Connect the
DISCHARGE
HOSE using
the QUICK
DISCONNECT.
STEP 5
Position the
end of the
DISCHARGE
HOSE into a
GILES OIL
CADDY or
suitable hot
oil disposal
container.
STEP 6
Turn the yellow
DIVERTER
VALVE
CLOCKWISE
until the handle
points left.
DIVERTER
VALVE

Rel. Date: (09/02) Rev. Date: (07/05) Page 17
SAFEWAY Boil Out Procedures
STEP 7
Place the POWER SWITCH in the ON position and
place the SELECTOR SWITCH in the FILTER position
to pump oil into a suitable waste oil container.
CAUTION:
Hold
onto the
discharge
hose while
fryer is
pumping
oil.
STEP 8
After removing the oil from the FILTER PAN, place
the SELECTOR SWITCH in the OFF position.
Disconnect the DISCHARGE HOSE using the
QUICK DISCONNECT. Drain the oil from the hose.
STEP 9
Remove the
DRAIN TUBE
from beneath
the FRY POT.
STEP 10
Disconnect
the FILTER
PAN using
the QUICK
DISCONNECT.
STEP 11
Slide the
FILTER
PAN out,
remove the
HOLD-DOWN
BRACKET
and discard the
FILTER PAPER.
STEP 12
Clean the
FILTER PAN,
HOLD-DOWN
BRACKET, and
FILTER PAN
SCREEN
with a
biodegradable
degreaser
and set
aside to
COMPLETELY
DRY.

SAFEWAY Boil Out Procedures
Page 18 Rel. Date: (09/02) Rev. Date: (07/05)
STEP 13
Position the DIVERTER VALVE to the proper position
FACING OUT. make certain T-HANDLE is CLOSED
(CLOCKWISE).
STEP 14
Fill the FRY
POT with
water to the
OIL LEVEL
LINE.
STEP 15
Add proper measure of FOAM FREE to the water.
STEP 16
Place the SELECTOR SWITCH in the COOK position,
select PROGRAM NO. 8. with preset TEMPERATURE
to 200ºF (93ºC) and TIMER for 30 MINUTES.
STEP 17
CAUTION:
WEAR
GOGGLES
Use the POT
BRUSHES
to throughly
clean the
FRY POT.
STEP 18
At the end of the boil out cycle, place the
SELECTOR SWITCH in the OFF position. Place
the POWER SWITCH in the OFF position.
DIVERTER VALVE
OIL LEVEL
LINE