Glas Craft GUARDIAN User manual

Introduction
About This Manual.................................................................................................................................................... 1
Parts & Illustrations
A5-12000 System Standard & Optional Equipment ................................................................................................. 2
6\VWHP6SHFL¿FDWLRQV
$6\VWHP$VVHPEO\
$6FKHPDWLF 
&RQWURO3DQHO$VVHPEO\ 
(OHFWULFDO$VVHPEOLHV 
,62+HDW([FKDQJHU$VVHPEO\
32/<+HDW([FKDQJHU$VVHPEO\ 
3URSRUWLRQLQJ8QLW$VVHPEO\ 
AM-500-00 Air Motor ................................................................................................................................................ 20
)OXLG6HFWLRQ$VVHPEO\ 
0HGLXP3UHVVXUH+RVH$VVHPEO\ 
7\SLFDO6\VWHP&RQQHFWLRQ'LDJUDP 
Options ..................................................................................................................................................................... 25
Safety
8UHWKDQH6DIH+DQGOLQJDQG8VHRI)RDP(TXLSPHQW 
Installation
,QVWDOODWLRQ,QVWUXFWLRQV)RU+RVHV 
)OXLG/LQH&RQQHFWLRQ 
(OHFWULFDO&RQQHFWLRQV 
Operation
,QLWLDO6WDUWXS3URFHGXUHV 
2YHU3UHVVXUH6\VWHP3URWHFWLRQ 
2YHU3UHVVXUH3UREOHP&RUUHFWLRQ 
'DLO\6KXW'RZQ 
([WHQGHG6KXW'RZQ 
3XUJHDQG5H¿OO 
0DLQWHQDQFH 
7URXEOH6KRRWLQJ 
Overhaul Procedure
%UHDNLQJ'RZQ3XPS'LVDVVHPEOH6XEDVVHPEOLHV 
&OHDQLQJ,QVSHFWLRQ)RU3XPSV 
Notes .......................................................................................................................................... 
Limited Warranty Policy ........................................................................................................... 55
Technical Assistance ................................................................................................................ 
For Your Reference,16,'(%$&.&29(5
Table Of Contents

Introduction
About This Manual
%HIRUH RSHUDWLQJ PDLQWDLQLQJ RU VHUYLFLQJ DQ\
GlasCraft V\VWHP UHDG DQG XQGHUVWDQG DOO RI
WKHWHFKQLFDODQGVDIHW\OLWHUDWXUHSURYLGHGZLWK
GlasCraftSURGXFWV,I\RXGRQRWKDYHWKHSURS-
HU RU UHODWHG PDQXDOV DQG VDIHW\ OLWHUDWXUH IRU
your GlasCraft V\VWHP FRQWDFW \RXU *ODV&UDIW
distributor or GlasCraft,,QF
,Q WKLV GlasCraft WHFKQLFDO DQG VDIHW\ SXEOLFD-
WLRQ WKH IROORZLQJ DGYLVRULHV ZLOO EH SURYLGHG
ZKHUH
appropriate:
NOTE
Is information about the procedure in progress.
CAUTION
Is imperative information about equipment
protection.
WARNING
Is imperative information about personal safety.
7KH LQIRUPDWLRQ LQ WKLV GRFXPHQW LV LQWHQGHG
only to indicate the components and their normal
ZRUNLQJUHODWLRQVKLSW\SLFDOXVH(DFKDVVHPEO\
should be directed by a GlasCraft distributor or
PDGHIURPWKHGlasCraft assembly instructions
provided.
7KLVPDQXDOSURYLGHVLQIRUPDWLRQIRUWKHDVVHP-
EO\ RSHUDWLRQ PDLQWHQDQFH DQG VHUYLFH RI WKLV
GlasCraft SURGXFWDVXVHGLQDW\SLFDOFRQ¿JX-
UDWLRQ:KLOHLWOLVWVVWDQGDUGVSHFL¿FDWLRQVDQG
SURFHGXUHVVRPHGHYLDWLRQVPD\EHIRXQG
,QRUGHUWRSURYLGHRXUXVHUVZLWKWKHPRVWXS
WRGDWH WHFKQRORJ\ SRVVLEOH ZH DUH FRQVWDQWO\
VHHNLQJ WR LPSURYH SURGXFWV  ,I WHFKQRORJLFDO
FKDQJHRFFXUVDIWHUDSURGXFWLVRQWKHPDUNHW
ZHZLOOLPSOHPHQWWKDWWHFKQRORJ\LQIXWXUHSUR-
GXFWLRQDQGLISUDFWLFDOPDNHLWDYDLODEOHWRFXU-
UHQWXVHUVDVDUHWUR¿WXSGDWHRUVXSSOHPHQW
,I\RX¿QGVRPHGLVFUHSDQF\EHWZHHQ\RXUXQLW
DQG WKH DYDLODEOH GRFXPHQWDWLRQ FRQWDFW \RXU
GlasCraft GLVWULEXWRU WR UHVROYH WKH GLIIHUHQFH
GlasCraft,,QF UHVHUYHV WKHULJKWWR FKDQJH RU
PRGLI\WKLVSURGXFWDVLWGHHPVQHFHVVDU\
&DUHIXOVWXG\DQGFRQWLQXHGXVHRIWKLVPDQXDO
ZLOOSURYLGHDEHWWHUXQGHUVWDQGLQJRIWKHHTXLS-
PHQW DQG SURFHVV UHVXOWLQJ LQ PRUH HI¿FLHQW
RSHUDWLRQORQJHUWURXEOHIUHHVHUYLFHDQGIDVWHU
HDVLHUWURXEOHVKRRWLQJ
1

Standard & Optional Equipment
2
Model - A5-12000
A5-12000 Standard Equipment
Part
Number Description
 $81,7
 352%/(53*81
 0(',8035(6685(+26($66(0%/<
 :+,3+26($66(0%/<
 +($7(55(3$,5.,7
*& 86(50$18$/
 ',2&7</3+7+$/$7(47
 5(48,5(' 72 &203/(7( 7+( +26( (/(&75,&$/
&,5&8,7:+(186(':,7+:+,3+26(
A5-12000 Power Options
Part
Number Description
 3+$6(
 3+$6(
 3+$6(
A5-12000 Optional Equipment
Part
Number Description
 0(',8035(6685(+26($66<)7
 +($7(':+,3+26($66<
;; 352%/(5*81
 67,&.75$16)(53803
 ',$3+$075$16)(53803
 ',$3+5$0380375$16)(5.,7
 67,&.380375$16)(5.,7

6\VWHP6SHFL¿FDWLRQV
3
0DWHULDO5DWLR )L[HG
0DWHULDO9LVFRVLW\    &HQWLSRLVH&SV#$0%,(17
2XWSXW3XPSV5DWHG
*DORQV3HU&\FOH
/LWHUV3HU&\FOH   
2SHUDWLQJ7HPSHUDWXUHV   )&&
2SHUDWLQJ3VL5$7,236,#36,$LU  
0D[:RUNLQJ36,36,
Note: Overpressure switches are factory set at 2200 PSI.
3XUJLQJ
&RQVWDQW $XWRPDWLF3QHXPDWLF6ROYHQWIUHH&RQVWDQW
(OHFWULFDO5HTXLUHPHQWV   $#9$&K]6LQJOH3KDVH
$#9$&K]7KUHH3KDVH
$#9$&K]7KUHH3KDVH
&RPSUHVVHG$LU5HTXLUHPHQWV   %DVH8QLW
*$/3(50,187(±&)0#36,
*$/3(50,187(±&)0#36,
*$/3(50,187(±&)0#36,
NOTE:$VRXWSXWLVLQFUHDVHGDFKLHYHGZFKDPEHU
VL]HRQJXQRUVSUD\WLSSUHVVXUHGURSZLOOEHJUHDWHU
+HDWLQJFDSDELOLW\ZLOODOVRGURS
+HDWHUV :$77+($7(5
0D[LPXP+RVH/HQJWK   ¶  
(DFK6HFWLRQ¶[´,'
6KLSSLQJ:HLJKW    /EV
2YHUDOO'LPHQVLRQV

23485- System Assembly
4REVISION C

23485- System Assembly
5REVISION C

23485- System Assembly
6REVISION C

23485- System Assembly
7REVISION C

23485- System Parts List
8REVISION C
Part
Number Description
56 ,62'(&$/
56 32/<'(&$/
56 +26('(&$/
56 0$,1'(&$/
56 +26(&855(17'(&$/
 5,9(7
 7(50,1$//8*
& 6&5(:
& 6&5(:
& 6&5(:
 &$%/(
 (/%2:),77,1*
21110-00 :,5(
 75$16)250(5'(&$/
21150-00 7(50,1$//8*
 /,9(:,5('(&$/
 ',1&211(&725
 +26(7+(502&283/(
 7+(502&283/(
 6&5(:
 7:,67/2&.3/8*
 7:,67/2&.3/8*
 212))32:(56:,7&+
22502-00 &,5&8/$53$1(/-$&.
 &21752/&$%/(
 %277203/$7(
23450-XX GUARDIAN HYBRID ASSEMBLY
 +($7(5&29(5
 ),%(5*/$666+(//
 &21752/3$1(/5,1*
 *8$5',$13803$66(0%/<
 +26(
 5,9(7187
 ),%(5:$6+(5
 &21752/3$1(/$66(0%/<
 (/(&75,&$/$66(0%/<
 $'(&$/
 %/$&.'(&$/
 ,62+($7(5
 32/<+($7(5
 /8*5,1*
 7(50,1$//8*5,1*
Part
Number Description
 7(50,1$//8*
 :,5(
 :,5(
 :,5(187
 :,5(187
 7(50,1$//8*5,1*
 :$6+(5
 : $6+(5
 /2&.:$6+(5
 /2&.:$6+(5
& 6&5(:
 ),77,1*
 :,5(
 :,5(
 78%,1*

23485- System Parts List
9REVISION B
23450-XX
Part
Number Description Qty.
56 &25'*5,3 
7 &211(&725 1
 (/%2:),77,1* 2
 3,/27/$03 1
 ),77,1* 1
 $,5+26( 1
& 6&5(: 
 6 ( 7 6&5(: 1
 75$16)250(5 1
 9(173/8* 
 0 $ 7(5,$/+26( 2
 &283/,1*3/$7( 1
 /$0302817,1*%/2&. 1
 75$16)250(5 1
22150-02 3,/27/,*+7 1
 &211(&725 1
 $00(7(5 1
22502-00 3$1(/-$&. 2
 +$1*(5 2
 + ( $ 7(5&29(5 2
 $00(7(5%5$&.(7 1

 :+((/&$57 1
 ),77,1* 2
 %8/.+($'187 2
 :+((/ 2
 $,50$1,)2/' 1
 )/8,'0$1,)2/' 1
 0$1,)2/''(&$/ 1
 &21'8,7187 
 &21'8,7187 1
 &277(53,1 2
 58%%(5*5200(7 2
 58%%(5*5200(7 1
 : $6+(5 
 : $6+(5 1
 : $6+(5 5
 +(;187 
 /2&.:$6+(5 5
 /2&.:$6+(5 
 /2&.:$6+(5 
& 6&5(: 1
& 6&5(: 
) 6 ( 7 6&5(: 
& 6&5(: 

10 REVISION C
23485- Generic System Schematic

23485- System Schematic 220V Single Phase
11 REVISION C

23485- System Schematic 220V Three Phase
12 REVISION C

23485- System Schematic 380V Three Phase
13 REVISION C

14
23478-01 Control Panel Assembly
REVISION C
Part
Number Description Qty.
21112-00 &2817(5 1
 $03)86( 
 $03)86( 1
 &21752/ 
 ',15$,/ 
 ,62'(&$/ 1
 32/<'(&$/ 1
 )86(+2/'(5 
 (0(5*(1&<6723'(&$/ 1
 7(50,1$/%/2&.-803(5 2
 &<&/(&2817(5'(&$/ 1
 5(/$< 
 5(/$<62&.(7 
 7(50,1$/ 
 (1'&29(5 
 29(535(6685('(&$/ 
 &21752/3$1(/ 1
Part
Number Description Qty.
 )(0$/3/8* 2
 )(0$/3/8* 1
 0$/(3/8* 2
 0$/(0$/( 1
56 35,0$5<'(&$/ 1
56 +26(&21752/'(&$/ 2
 386+%87721 2
 386+%87721 
 (0(5*(1&<6723 1
 23(1&217$&7%/2&. 5
 &/26(&217$&7%/2&. 5
 &283/,1*3/$7( 
 ³5´&$3 
 ´,2´&$3 2
 <(//2:/(' 
 *5((1/(' 2
 <(//2:&$3 
 *5((1&$3 2

15
23479- Electrical Assembly
23479-02
220 V Single Phase
23479-02
Part
Number Description Qty.
 5,9(7 
 $03)86( 2
 ',15$,/ ´
 &,5&8,7%5($.(5 1
 &,5&8,7%5($.(5 2
 )86(+2/'(5 2
 $03)86(%/2&. 1
 7$%%2/7('$03)86( 1
 62/,'67$7(5(/$< 1
 62/,'67$7(5(/$< 2
 6:,7&+%/2&. 1
 6:,7&+%/2&.&29(5 1
 (/(&75,&&217$&725 
 :$6+(5 
23479-05
Part
Number Description Qty.
 5,9(7 
 $03)86( 2
 ',15$,/ 1
 &,5&8,7%5($.(5 1
 &,5&8,7%5($.(5 2
 )86(+2/'(5 2
 $03)86(%/2&. 1
 7$%%2/7('$03)86( 1
 62/,'67$7(5(/$< 1
 62/,'67$7(5(/$< 2
 6:,7&+%/2&. 1
 6:,7&+%/2&.&29(5 1
 (/(&75,&&217$&725 
 :$6+(5 
23479-05
220 V Single & three Phase

16
23479- Electrical Assembly
23479-06
Part
Number Description Qty.
 5,9(7 
 $03)86( 2
 ',15$,/ ´
 &,5&8,7%5($.(5 1
 &,5&8,7%5($.(5 2
 )86(+2/'(5 2
 $03)86(%/2&. 1
 7$%%2/7('$03)86( 1
 62/,'67$7(5(/$< 1
 62/,'67$7(5(/$< 2
 7(50,1$/%/2&. 1
 6:,7&+%/2&. 1
 6:,7&+%/2&.&29(5 1
 (/(&75,&&217$&725 
 :$6+(5 
23479-06
380 V Three Phase

23490-00 ISO Heat Exchanger Assembly
17 REVISION A
Part
Number Description Qty.
 3,3(3/8* 
 25,1* 
 ),77,1* 1
& 6&5(: 
 +($7(5(/(0(17 
 29(57(036:,7&+ 
 7+(502&283/( 1
 +($7(5%2'< 2
 )(0$/((/(&75,&$/3/8* 1
 0$/((/(&75,&$/3/8* 1
 )(0$/((/(&75,&$/3/8* 1
 0$/((/(&75,&$/ 1
 +($7(5723&$3 1
 +($7(5%27720&$3 1
 /2&.:$6+(5 
 /2&.:$6+(5 
& 6&5(: 

23491-00 POLY Heat Exchanger Assembly
18
REVISION A
Part
Number Description Qty.
 3,3(3/8* 
 25,1* 
 ),77,1* 1
& 6&5(: 
 +($7(5(/(0(17 
 29(57(036:,7&+ 
 7+(502&283/( 1
 +($7(5%2'< 2
 )(0$/((/(&75,&$/3/8* 1
 0$/((/(&75,&$/3/8* 1
 )(0$/((/(&75,&$/3/8* 1
 0$/((/(&75,&$/ 1
 +($7(5723&$3 1
 +($7(5%27720&$3 1
 /2&.:$6+(5 
 /2&.:$6+(5 
& 6&5(: 