GMG 1030-PA User manual

Operator’s Manual
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inside cover
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
California Proposition 65 Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Alert Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrocution Hazard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tip-over Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Fall Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Collision Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Additional Safety Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Battery Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Controls & Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Platform Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lower Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Workplace Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Operating Instructions & Function Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Prestart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Functions Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Battery Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Maintenance . . . . . . . . . . . . ......... . . . . . . . . . . . . . . . . . ......... . . . . . . . 18
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Frequent and Annual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Pre-Start Inspection Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Frequent Inspection Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Annual Inspection Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Troubleshooting . . . . . . . . ......... . . . . . . . . . . . . . . . . . ......... . . . . . . . 24
Transport and Lifting Instructions . . . . . . . . . . . . . . . . . . ......... . . . . . . . 25
Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Lifting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1030-PA
1030-PA Serial # 210301000 - Up
1OP1030EN
February 2018

—Specifications—
Meets applicable requirements of ANSI A92.6-2006. *Working Height adds 6 feet (2 m) to platform height.
**Weight may increase with certain options.
C
H
B
G
A
I
D
E
F
Power
Power source 12v, 100Ah
Weight
ANSI 1,025 lbs 465 kg
CE 1,025 lbs 465 kg
MODEL 1030-PA Micro
Measurements US Metric
Working height maximum 15.9’ 5 m
A
Platform height maximum 9.9’ 3 m
B
Platform height - stowed 29.5” .75 m
Platform length outside - stowed
C
45.3” 1.15 m
Platform width - outside
D
29.3” .74 m
Toeboard height 6.7” 0.17 m
E
Height - stowed 72.8” 1.85 m
F
Length stowed
w/o ladder
48.4”
45.3”
1.23 m
1.15 m
G
Width 29.9” .76 m
Wheelbase
H
42” 1.07 m
Ground clearance - center 2.3” 6 cm
Productivity
Maximum platform occupancy 2
Lifting capacity 530 lbs 240 kg
Extension deck capacity 220 lbs 100 kg
Raise speed
Lower speed
28 seconds
24 seconds
Tires 6” 15 cm
I
A
B
C
D
E
F
G
H

1OP1030 – February 2018 Page 1
1030-PA Introduction
Introduction
This Operator’s Manual has been designed to provide you, the owner, user or operator, with the instructions and operating procedures
essential to properly and safely operate your GMG Aerial Work Platform for positioning personnel, along with their necessary tools
and materials, to overhead work locations.
The Operator’s Manual must be read and understood prior to operating your GMG Aerial Work
Platform. The user/operator should not accept operating responsibility until he/she has read and
understands the operator’s manual as well as having operated the GMG Aerial Work Platform under
supervision of an authorized, trained and qualified operator.
It is essential that the operator of the aerial work platform is not alone on the workplace during
operation.
Modifications of this machine from the original design and specifications without written permission
from GMG are strictly forbidden. A modification may compromise the safety of the machine, subjecting
operator(s) to serious injury or death.
Your GMG Aerial Work Platform has been designed, built, and tested to provide safe,
dependable service. Only authorized, trained and qualified personnel shall be allowed to
operate or service the machine.
GMG, as manufacturer, has no direct control over machine application and operation. Proper
safety practices are the responsibility of the owner, user and operator.
If there is a question on application and/or operation contact:
Global Machinery Group
Global Machinery Group, Inc.
3428 Bullock Lane
San Luis Obispo, CA 93401 USA
Phone: [phone]
Toll Free (USA/Canada): 800.303.0499
www.goGMG.com

Page 2 1OP1030 – February 2018
Safety
Safety
DO NOT operate this machine until you have read and understood this manual, have performed the Workplace Inspection,
Pre-Start Inspection and Routine Maintenance, and have completed all the test operations detailed in the Operating
Instructions section.
Failure to read, understand and follow all safety rules, warnings, and instructions could result in serious injury or death. For your
safety and the safety of those around you, you must operate your machine as instructed in this manual.
GMG designs aerial work platforms to safely and reliably position personnel, along with their necessary tools and materials, at
overhead work locations. The owner/user/operator of the machine should not accept responsibility for the operation of the machine
unless properly trained.
ANSI and other applicable standards identify requirements of all parties who may be involved with self-propelled elevating work
platforms. The ANSI/SIA A92.5-2006 Manual of Responsibilities is considered a part of this machine and can be found in the manual
compartment, located at the platform control station. To ensure safe use of machine, inspections and training specified in ANSI/SIA
A92.5-2006 must be performed at designated intervals as prescribed.
California Proposition 65 Warning
This product contains chemicals known to the State of California to cause cancer and/or birth
defects or other reproductive harm.
Safety Alert Symbols
GMG manuals and decals use symbols and colors to help you recognize important safety, operation and maintenance information.
RED – Indicates an imminently hazardous situation which, if not avoided, will result in death or serious
injury.
ORANGE – Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
YELLOW with alert symbol – Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
YELLOW without alert symbol – Indicates a potentially hazardous situation which, if not avoided, may
result in property damage.
GREEN – Indicates operation or maintenance information.
1030-PA

1OP1030 – February 2018 Page 3
Safety
Fall Protection
Operators must comply with employer, job site and governmental rules regarding the use of
personal protective equipment.
If required by your employer or job site, use personal fall protection equipment (PFPE) when
operating this machine.
All PFPE must comply with applicable governmental regulations, and must be inspected and
used in accordance with the PFPE manufacturer’s instructions.
Fall restraint must be properly attached to a designated anchorage point when driving or
operating the machine. Attach only one fall restraint to each anchorage point.
Electrocution Hazard
ELECTROCUTION HAZARD! THIS MACHINE IS NOT INSULATED!
DEATH OR SERIOUS INJURY will result from contact with or inadequate clearance from any electrically
charged conductor.
You must maintain a CLEARANCE OF AT LEAST 10 FEET (3.05 m) between any part of the machine, or its
load, and any electrical line or apparatus carrying over 300 Volts up to 50,000 Volts. One foot (30.5 cm)
additional clearance is required for every additional 30,000 Volts.
Observe Minimum Safe Approach Distance.
This machine is not electrically insulated and will not provide protection from contact with or
proximity to electrical current.
Maintain safe distances from electrical power lines and apparatus in accordance with
applicable government regulations and the following chart:
Allow for platform movement, electrical line sway or sag and beware of strong or gusty winds.
Keep away from the machine if it contacts energized power lines. Personnel on the ground or
in the platform must not touch or operate the machine until energized power lines are shut off.
Do not use the machine as a ground for welding.
13301
13302
13303
Minimum Save Approach Distance
Voltage Minimum Safe Approach Distance
Phase to Phase Feet Meters
0 to 300 Volts Avoid Contact
Over 300V to 50kv 10 3.1
Over 50KV to 200KV 15 4.6
Over 200KV to 350KV 20 6.1
Over 350KV to 500KV 25 7.6
Over 500KV to 750KV 35 10.7
Over 750KV to 1000KV 45 13.7
1030-PA