GMG 1330-ED User manual

OPERATOR’S MANUAL
1330ED
1530ED
1330-ED serial # 213301001 - up
1530-ED serial # 215301001- up
November 2018

GMG 1330ED - 1530ED
Operator’s manual
Operator’s Manual 1330ED / 1530ED series
October 2018
i. Specifications .......................................................................................................................5
1. Introduction...........................................................................................................................7
2. Safety.....................................................................................................................................9
2.1 Safety Alert Symbols ..............................................................................................................................9
2.2 Fall Protection.......................................................................................................................................10
2.3 Electrocution Hazard ...........................................................................................................................10
2.4 Tip-over Hazards ..................................................................................................................................11
2.5 Fall Hazards..........................................................................................................................................12
2.6 Collision Hazards..................................................................................................................................12
2.7 Additional Safety Hazards ....................................................................................................................13
2.7.1 Explosion and Fire Hazards..................................................................................................................13
2.7.2 Damaged Machine Hazards .................................................................................................................13
2.7.3 Bodily Injury Hazards............................................................................................................................13
2.7.4 Weld Line to Platform Safety (if equipped) ...........................................................................................13
2.7.5 Battery Safety .......................................................................................................................................13
3. Controls & Components ....................................................................................................15
3.1 Component Locations...........................................................................................................................15
3.2 Platform Controls..................................................................................................................................16
3.3 Lower Controls......................................................................................................................................17
4. Workplace Inspection ........................................................................................................19
4.1 Workplace Inspection ...........................................................................................................................19
5. Operating Instructions & Function Tests.........................................................................21
5.1 Prestart .................................................................................................................................................21
5.1.1 Functions Test ......................................................................................................................................21
5.1.2 At the Ground Controls.........................................................................................................................21
5.1.3 Test EMERGENCY STOP....................................................................................................................21
5.1.4 Test Up/Down Functions ......................................................................................................................22
5.1.5 Test the Emergency Lowering..............................................................................................................22
5.1.6 At the Platform Controls........................................................................................................................22
5.1.7 Test EMERGENCY STOP....................................................................................................................22
5.1.8 Test the Horn........................................................................................................................................22
5.2 Test Function Enable and Lifting Functions..........................................................................................23
5.3 Test the Steering ..................................................................................................................................23
5.4 Test Drive and Braking .........................................................................................................................24
5.5 Test Limited Drive Speed .....................................................................................................................24

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6. Operating Instructions .......................................................................................................25
6.1 EMERGENCY STOP............................................................................................................................25
6.2 Emergency Lowering............................................................................................................................25
6.3 Operation from Lower Controls.............................................................................................................26
6.4 Operation from Platform Controls.........................................................................................................26
6.4.1 To Position Platform .............................................................................................................................26
6.4.2 To Steer................................................................................................................................................27
6.4.3 To Drive ................................................................................................................................................27
6.4.4 To Reduce Drive Speed .......................................................................................................................27
6.6 Driving on a slope.................................................................................................................................28
6.7 Extension - Retracting the Roll-out deck ..............................................................................................28
6.8 Shutdown Procedure ............................................................................................................................28
7. Operational And Diagnostic Codes ..................................................................................29
7.1 Tilt Reading...........................................................................................................................................29
7.2 Platform Overload Reading ..................................................................................................................29
7.3 Battery Discharge Reading...................................................................................................................30
8. Battery Charging ...............................................................................................................31
9. Maintenance.......................................................................................................................33
9.1 Routine Maintenance............................................................................................................................34
9.2 Pre-Start Inspection..............................................................................................................................34
9.3 Frequent and Annual Maintenance.......................................................................................................34
9.4 Lubrication ...........................................................................................................................................35
9.4.1 Lubrication ...........................................................................................................................................35
9.1 Maintenance Lock.................................................................................................................................36
10. Inspections and Checklist .................................................................................................37
10.1 Daily Pre-start Inspection.....................................................................................................................37
10.2 Frequent Inspection Checklist ..............................................................................................................38
10.3 Annual Inspection Report .....................................................................................................................39
11. Transport and Lifting Instructions....................................................................................41
11.1 Safety Information.................................................................................................................................41
11.3.1 Driving or Winching onto or off of a Transport Vehicle ........................................................................42
11.3.2 Securing to Truck or Trailer for Transport.............................................................................................42
11.4 Lifting Instructions.................................................................................................................................43
Content

GMG 1330ED - 1530ED
Operator’s manual
Operator’s Manual 1330ED / 1530ED series
October 2018

5
www.goGMG.com
1330ED 1530ED
HEIGHTS
Working Height 6,00 m 6,50 m
Platform Height 4,00 m 4,50 m
Stowed:
Rails up 1,95 m 2,03 m
Rails folded 1,50 m 1,59 m
Platform floor 0,86 m 0,93 m
Guardrail 1,10 m 1,10 m
Toeboard height 0,15 m 0,15 m
DIMENSIONS
Length
Stowed 1,43 m 1,69 m
With step removed 1,22 m 1,49 m
Width 0,76 m 0,76 m
Ground clearance 5 cm 15 cm
Platform length
Extended 1.23 m 1,28 m
Retracted 1,79 m 1,80 m
Platform width 0,76 m 0,76 m
PERFORMANCE - GENERAL SPECIFICATIONS
Platform lift capacity 240 kg 230 kg
Extension deck capacity 120 kg 120 kg
Turning radius - inside 35 cm 35 cm
Power source Batteries 24V/ 95 Ah
Drive system Direct Electric Drive
Drive speed
Stowed 3,2 km/h
Elevated 0,8 km/h
Wheel size 9 x 3 inch
Gradeability 30 %
Brakes Multiple disc
Weight 730 kg 860 kg
Max allowable drive height 4,00 m 4,50 m
I. SPECIFICATIONS
Specifications

GMG 1330ED - 1530ED
Operator’s manual
Operator’s Manual 1330ED / 1530ED series
October 2018

7
www.goGMG.com
1. INTRODUCTION
This Operator’s Manual has been designed to provide you, the owner, user or operator, with the instructions and
operating procedures essential to properly and safely operate your GMG Aerial Work Platform for positioning
personnel, along with their necessary tools and materials, to overhead work locations.
The Operator’s Manual must be read and understood prior to operating
your GMG Aerial Work Platform. The user/operator should not accept
operating responsibility until he/she has read and understands the
operator’s manual as well as having operated the GMG Aerial Work
Platform under supervision of unauthorized, trained and qualified
operator.
It is essential that the operator of the aerial work platform is not alone on
the workplace during operation.
Modifications of this machine from the original design and specifications
without written permission from GMG are strictly forbidden. A modification
may compromise the safety of the machine, subjecting operator(s) to
serious injury or death.
Global Machinery Group
Global Machinery Group, Inc.
3428 Bullock Lane
San Luis Obispo, CA 93401 USA
Phone: [phone]
www.goGMG.com
Your GMG Aerial Work Platform has been designed, built, and tested to provide safe,
dependable service. Only authorized, trained and qualified personnel shall be allowed
to operate or service the machine.
GMG, as manufacturer, has no direct control over machine application and operation.
Proper safety practices are the responsibility of the owner, user and operator.
If there is a question on application and/or operation contact:
Global Machinery Group, Inc.
Introduction

GMG 1330ED - 1530ED
Operator’s manual
Operator’s Manual 1330ED / 1530ED series
October 2018

9
www.goGMG.com
2. SAFETY
DO NOT operate this machine until you have read and understood this manual, have performed the Workplace
Inspection, Pre-Start Inspection and Routine Maintenance, and have completed all the test operations detailed in the
Operating Instructions section.
Failure to read, understand and follow all safety rules, warnings, and instructions could result in serious injury or death.
For your safety and the safety of those around you, you must operate your machine as instructed in this manual.
GMG designs aerial work platforms to safely and reliably position personnel, along with their necessary tools and
materials, at overhead work locations. The owner/user/operator of the machine should not accept responsibility for the
operation of the machine unless properly trained.
2.1 SAFETY ALERT SYMBOLS
GMG manuals use symbols and colours to help you recognize important safety, operation and maintenance
information:
RED - Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
ORANGE - Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
YELLOW with alert symbol – Indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury.
Safety

GMG 1330ED - 1530ED
Operator’s manual
Operator’s Manual 1330ED / 1530ED series
October 2018
2.2 FALL PROTECTION
Operators must comply with employer, job site and governmental rules regarding
the use of personal protective equipment.
If required by your employer or job site, use personal fall protection equipment (PFPE)
when operating this machine.
All PFPE must comply with applicable governmental regulations, and must be
inspected and used in accordance with the PFPE manufacturer’s instructions.
Fall restraint must be properly attached to a designated anchorage point when driving
or operating the machine. Attach only one fall restraint to each anchorage point.
2.3 ELECTROCUTION HAZARD
ELECTROCUTION HAZARD! THIS MACHINE IS NOT INSULATED!
DEATH OR SERIOUS INJURY will result from contact with or inadequate
clearance from any electrically charged conductor.
You must maintain a CLEARANCE OF AT LEAST 3.05 m between any part
of the machine, or its load, and any electrical line or apparatus carrying
over 300 Volts up to 50,000 Volts. 30.5 cm additional clearance is required
for every additional 30,000 Volts.
Observe Minimum Safe Approach Distance.
This machine is not electrically insulated and will not provide protection from contact with
or proximity to electrical current.
Maintain safe distances from electrical power lines and apparatus in accordance with
applicable government regulations and the following chart:
Allow for platform movement, electrical line sway or sag and beware of strong or gusty winds.
Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not
touch or operate the machine until energized power lines are shut off.
Do not use the machine as a ground for welding.
13302
13303
Minimum safe distance voltage conductors
13301
Voltage
0 to 300 Volts Avoid contact
Over 300V to 50kV 3,10 m
Over 50kV to 200kV 4,60 m
Over 200kV to 350 kV 6,10 m
Over 350kV to 500kV 7,60 m
Over 500kV to 750 kV 10,7 m
Over 750kV to 1000kV 13,7 m