GMG 3394-RT User manual

OPERATOR’S MANUAL
3394-RT
6094-RT
3394-RT serial # 2339401000 - Current
6094-RT serial # 2609401000 - Current
November 2019
81250

3394RT---6094RT Scissor Lifts - Operator’s Manual Page i
Revision History
Date Update Reason

3394RT---6094RT Scissor Lifts - Operator’s Manual Page ii
Specifications
Power
Power source Kubota Diesel Engine
Fuel tank capacity 25 gal / 95.0 L
Hydraulic system capacity 40 gal / 115.0 L
Weight
Standard 16,450 lbs
7462 kg
20,450 lbs
9276 kg
MODELS 3394-RT 6094-RT
Measurements
Working height maximum 39’ (11.9 m) 66’ (20.1 m)
Platform height maximum 33’ (10 m) 60’ (18.8 m)
3ODWIRUPKHLJKWVWRZHGSODWIRUPÀRRU 6’7” (2.02 m) 6’7” (2.02 m)
Platform length - retracted
- extended
17’5” (5.23 m)
24’10” (7.55 m)
17’5” (5.23 m)
24’10” (7.55 m)
Platform width - outside 75” (1.9 m) 75” (1.9 m)
Toeboard height 6” (15 cm) 6” (15 cm)
Height - stowed
rails lowered
122” (3.09 m)
92” (2.33 m)
128” (3.25 m)
97” (2.46 m)
Length stowed 17’ 5” (5.23 m) 17’ 5” (5.23 m)
Width 94” (2.38 m) 94” (2.38 m)
Wheelbase 113” (2.87 m) 113” (2.87 m)
Ground clearance - center 15” (38 cm) 15” (38 cm)
Productivity
Maximum platform occupancy 5 4
Lifting capacity 2,755 lbs (1250 kg) 1,200 lbs (540 kg)
Extension deck capacity (each deck) 500 lbs (227 kg) 500 lbs (227 kg)
Drive height full height 35’ (10.6 m)
Gradeability - stowed 45%
Turning radius - inside
Turning radius - outside
80” / 2.03 m
17’3” / 5.18 m
82” / 2.08 m
16.8’ / 5.12 m
Raise speed
Lower speed
36 seconds
31 seconds
60 seconds
55 seconds
Controls fully proportional
Drive four wheel
Drive speed, stowed 4.5 mph (7.2 km/h)
Drive speed, elevated 0.25 mph (0.4 km/h)
Tires - rough terrain 33 x 12 in 84 x 30 cm

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Table of Contents
Section 1 - Introduction
Introduction.......................................................................................................1
Section 2 - Safety
Safety..................................................................................................................3
Safety Alert Symbols ..........................................................................................3
Fall Protection ....................................................................................................4
Section 3 - Hazards
Electrocution Hazard ..........................................................................................5
Tip-over Hazards ...............................................................................................6
Fall Hazards .......................................................................................................7
Collision Hazards................................................................................................7
Additional Safety Hazards .................................................................................8
Section 4 - Component Locations
Component Locations ........................................................................................9
Platform Controls .............................................................................................10
Lower Controls .................................................................................................12
Section 5 - Jobsite Inspection
Jobsite Inspection ............................................................................................13
Workplace Inspection ......................................................................................13
Section 6 - Functions Tests and Operating Instructions
Function Tests ..................................................................................................14
Operating Instructions ......................................................................................14
Operating Instructions & Functions Tests ........................................................15
Section 7 - Emergency Systems
Emergency Systems ........................................................................................21
Section 8 - Deck Extension
Deck Extension ................................................................................................22
Section 9 - Fold Down Platform Railings
Fold Down Platform Railings ...........................................................................23
Section 10 - Machine Inspections and Maintenance
Machine Inspections and Maintenance ...........................................................25
Pre-Start Inspection Checklist .........................................................................26
Monthly Inspection Checklist ...........................................................................27
Quarterly Inspection Checklist .........................................................................28
Annual Inspection Report ................................................................................29
Maintenance ....................................................................................................30
Routine Maintenance .......................................................................................31
Lubrication .......................................................................................................32
Section 11 - Serial Plate Description
Serial Plate Description ...................................................................................33
Section 12 - Troubleshooting
Troubleshooting ...............................................................................................34
Section 13 - Transport and Lifting Instructions
Transport and Lifting Instructions......................................................................35
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Lifting and Tie Down Instructions .....................................................................37

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3394RT---6094RT Scissor Lifts - Operator’s Manual Page 1
Introduction
This Operator’s Manual has been designed to provide you, the owner, user or operator, with the instructions and
operating procedures essential to properly and safely operate your GMG Aerial Work Platform for positioning personnel,
along with their necessary tools and materials, to overhead work locations.
The Operator’s Manual must be read and understood prior to operating your GMG Aerial Work
Platform. The user/operator should not accept operating responsibility until he/she has read and
understands the operator’s manual as well as having operated the GMG Aerial Work Platform under
supervision of unauthorized, trained and qualified operator.
It is essential that the operator of the aerial work platform is not alone on the workplace during
operation.
Modifications of this machine from the original design and specifications without written permission
from GMG are strictly forbidden. A modification may compromise the safety of the machine, subjecting
operator(s) to serious injury or death.
1 - Introduction

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3394RT---6094RT Scissor Lifts - Operator’s Manual Page 2
Global Machinery Group
Global Machinery Group, Inc.
3428 Bullock Lane
San Luis Obispo, CA 93401 USA
Phone: [phone]
www.goGMG.com
Your GMG Aerial Work Platform has been designed, built, and tested to provide safe, dependable service.
Only authorized, trained and qualified personnel shall be allowed to operate or service the machine.
GMG, as manufacturer, has no direct control over machine application and operation. Proper safety practices
are the responsibility of the owner, user and operator.
If there is a question on application and/or operation contact:
Global Machinery Group, Inc.
Introduction
1 - Introduction

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Safety
DO NOT operate this machine until you have read and understood this manual, have performed the
Workplace Inspection, Pre-Start Inspection and Routine Maintenance, and have completed all the test
operations detailed in the Operating Instructions section.
Failure to read, understand and follow all safety rules, warnings, and instructions could result in serious injury
or death. For your safety and the safety of those around you, you must operate your machine as instructed in
this manual.
GMG designs aerial work platforms to safely and reliably position personnel, along with their necessary tools
and materials, at overhead work locations. The owner/user/operator of the machine should not accept
responsibility for the operation of the machine unless properly trained.
Safety Alert Symbols
GMG manuals use symbols and colours to help you recognize important safety, operation and maintenance
information:
RED - Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
This product can expose you to chemicals known to the State of California to cause
cancer and birth defects or other reproductive harm. For more information go to
www.p65warnings.ca.gov
ORANGE - Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
YELLOW with alert symbol – Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
2 - Safety

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Fall Protection
Operators must comply with employer, job site and governmental rules regarding
the use of personal protective equipment.
If required by your employer or job site, use personal fall protection equipment (PFPE)
when operating this machine.
All PFPE must comply with applicable governmental regulations, and must be
Inspected and used in accordance with the PFPE manufacturer’s instructions.
Fall restraint must be properly attached to a designated anchorage point when driving
or operating the machine. Attach only one fall restraint to each anchorage point.
13314
13301
Anchorage Points
2 - Safety

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Electrocution Hazard
ELECTROCUTION HAZARD! THIS MACHINE IS NOT INSULATED!
DEATH OR SERIOUS INJURY will result from contact with or inadequate clearance from any electri-
cally charged conductor.
You must maintain a CLEARANCE OF AT LEAST 3.05 m between any part of the machine, or its
load, and any electrical line or apparatus carrying over 300 Volts up to 50,000 Volts. 30.5 cm addi-
tional clearance is required for every additional 30,000 Volts.
Observe Minimum Safe Approach Distance.
This machine is not electrically insulated and will not provide protection from contact with
or proximity to electrical current.
Maintain safe distances from electrical power lines and apparatus in accordance with
applicable government regulations and the following chart:
Allow for platform movement, electrical line sway or sag and beware of strong or gusty winds.
Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not
touch or operate the machine until energized power lines are shut off.
Do not use the machine as a ground for welding.
DO NOT touch the machine if it contacts energized power lines
Personnel in the platform:
• Move away from the platform rails
• DO NOT attempt to operate the machine
• DO NOT touch any part of the machine until energized power lines are shut off.
Personnel in the ground:
• DO NOT approach the machine
• DO NOT touch or operate the machine until energized power lines are shut off.
Do not operate the machine during electrical storms or lightning
13302
13303
Minimum safe distance voltage conductors
Voltage
0 to 300 Volts Avoid contact
Over 300V to 50kV 3,10 m
Over 50kV to 200kV 4,60 m
Over 200kV to 350 kV 6,10 m
Over 350kV to 500kV 7,60 m
Over 500kV to 750 kV 10,7 m
Over 750kV to 1000kV 13,7 m
3 - Hazards

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Tip-over Hazards
DO NOT exceed the maximum platform capacity. The weight of options and
accessories will reduce the rated platform capacity and must be factored into the
total platform load. Refer to the decals on the options.
DO NOT elevate the platform when the machine is on a surface that is soft
and / or on a slope.
DO NOT depend on the tilt alarm as a level indicator.
STOP if the tilt alarm sounds and the red light illuminates when the platform is
raised. Use extreme caution to lower the platform. Move the machine to a rm,
level surface.
Driving: DO NOT drive the machine on a slope that exceeds
the maximum uphill or downhill slope rating. Slope rating applies to machines in
the stowed position.
Driving in stowed position: use extreme care and reduce speed when driving
across uneven terrain, debris, unstable or slippery surfaces, and near holes or
drop-offs.
Driving with the platform elevated: DO NOT drive on or near uneven terrain,
unstable surfaces, curbs, drop-offs or other hazardous conditions.
DO NOT push or pull toward any object outside the platform.
DO NOT push the machine or other objects with the platform.
DO NOT contact adjacent structures with the platform.
DO NOT use the platform controls to free a platform that is caught, snagged or
otherwise prevented from normal motion by an adjacent structure. For outdoor
rated machines, DO NOT elevate the platform when wind speeds are in excess
12,5 m/s. If wind speeds exceed 12,5 m/s when the platform is elevated, carefully
lower the platform and discontinue operation.
DO NOT increase the surface area of the platform (i.e. cover the rails with tarp
or plywood). Increased surface area exposed to the wind will decrease machine
stability.
DO NOT attach overhanging loads or use the machine as a crane.
DO NOT place loads outside the platform perimeter.
NEVER transport tools and materials unless they are firmly secured. Secure all
tools and loose materials.
NEVER alter or disable any machine components.
NEVER replace any part of the machine with items of different weight or
specification.
NEVER modify or alter the work platform without written permission from GMG.
NEVER place ladders or scaffolds in the platform or against any part of the
machine.
NEVER use the machine on a moving or mobile surface or vehicle.
Ensure that all tires are in good condition and lug nuts are properly torqued.
DO NOT operate the machine with the chassis trays open.
DO NOT alter or disable the limit switches or machine components that in any
way affect safety and stability.
DO NOT replace items critical to machine stability with items of different weight
or specification. DO NOT modify or alter this machine without prior written
permission from the manufacturer.
DO NOT use batteries that weigh less than the original equipment. Each battery
must weigh 25 kg. The batteries must weigh a minimum of 50 kg.
Maximum Allowable Side Force
90lbs (400N)
13304
13306
13305
13307
13308
DO NOT OVERLOAD
DO NOT DRIVE ON IRREGULAR
OR UNSTABLE SURFACE
DO NOT PUSH OR PULL
OBJECTS OUTSIDE PLATFORM
DO NOT ELEVATE IN
WINDY CONDITIONS
DO NOT USE AS CRANE
3 - Hazards

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Fall Hazards
DO NOT sit, stand or climb on the platform guard rails. Maintain a firm footing on the
platform floor at all times.
DO NOT exit the platform when elevated Keep the platform floor clear of debris.
DO NOT fasten a fall restraint lanyard to an adjacent structure.
Ensure that all gates are properly closed and secured before operating the machine.
Operators must comply with employer and job site rules and governmental regulations
regarding the use of personal protective equipment.
Check for equipment, materials or other obstructions before moving.
Check for overhead obstructions before moving.
Check for crushing hazards when holding the platform rail before moving.
Be aware of limited sight distance and blind spots when driving or operating.
Be aware of extended platform position(s) when moving the machine.
Reduce travel speed when moving the machine on slopes, when near personnel and
obstacles, or when surface conditions are wet, slippery or otherwise limiting.
DO NOT operate in the path of any crane unless the controls of the crane have been
locked out and/or precautions have been taken to prevent any possible collision.
Stunt driving and horseplay are PROHIBITTED.
Watch for personnel and obstructions below the platform when lowering the platform.
Keep hands and limbs out of scissors.
Use common sense and planning when operating the machine with the controller from
the ground. Maintain safe distances between the operator, the machine and fixed objects.
Collision Hazards
13309
13310
DO NOT CLIMB ON RAILS
DO NOT EXIT PLATFORM
WHEN ELEVATED
13311
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13313
3 - Hazards

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Additional Safety Hazards
Explosion and Fire Hazards
• DO NOT operate the machine in hazardous locations or locations where potentially flammable or
explosive gases or particles may be present.
Damaged Machine Hazards
• Conduct a thorough prestart inspection of the machine and test all functions before each
work shift to check for damage, malfunction and unauthorized modification. Tag and remove
a damaged, malfunctioning or modified machine from service. DO NOT use a damaged,
malfunctioning or modified machine.
• Routine maintenance must be performed by the operator before each work shift. Scheduled
maintenance must be performed by a qualified service technician at scheduled intervals. Tag
and remove from service any machine that has not had scheduled preventative maintenance
performed.
• Check that all safety and instructional decals are in place and undamaged.
• Check that the operator’s, safety and responsibilities manuals are present in the storage container
located in the platform. All manuals must be complete, undamaged and readable.
Bodily Injury Hazards
• DO NOT operate the machine when there is a hydraulic fluid or air leak. Hydraulic fluid or air un-
der pressure can penetrate and/or burn skin.
• All compartments must remain closed and secure during machine operation. Improper
contact with components under any cover will cause serious injury. Only trained maintenance
personnel should access compartments. The operator should only access a compartment when
performing prestart inspection.
Weld Line to Platform Safety (if equipped)
• Read, understand and follow all warnings and instructions provided with the welding power unit.
• DO NOT connect weld leads or cables unless the welding power unit is turned off at the platform controls.
• DO NOT operate unless the weld cables are properly connected.
• DO NOT connect the ground lead to the platform.
Burn Hazards
• Batteries contain acid. Always wear protective clothing and eye wear when working with batteries.
Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water.
Explosion Hazards
• Keep sparks, flame and lighted tobacco away from batteries. Batteries emit explosive gas. Leave the
battery tray open while charging to avoid gas buildup.
Electrocution Hazards
• Avoid contact with electrical terminals.
Battery Safety
3 - Hazards

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Component Locations
General Locations
Module Component Locations
Deck Extension
Main Platform Deck
Lift Cylinders
Beams
Chassis
Lower Controls
Module
Engine
Compartment
Outrigger
Fuel/ Hydraulic
Fluid Module
Platform Controls Deck Extension
Release Handle
Fuel Sight Gauge
Hydraulic Fluid Sight Gauge
Hydraulic Tank
Fuel Tank
Fuel/Fluid
Module
Hydraulic
Valve Blocks
Battery
Base Controls
Control
Module
Battery Disconnect
(inside)
4 - Component Locations

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22
23
Platform Controls
F L
F L
R L
R L
R R
R R
F R
F R
AUTO
D
1
2
14
4
6
8
9
11
12 13
10
5
15
16
17
19
18
20
21
7
3
4 - Component Locations

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Control Description
1Emergency Stop Switch Push IN to stop all functions
Pull OUT to reset
2Lift / Drive Selector Switch Push to the LEFT to LIFT and to the RIGHT to DRIVE
3Horn Button Press and hold to sound warning horn
4Engine Start Switch Push UP to start engine
5Lights and Powered Accessory
Switch Push DOWN to power lights and UP to power accessories
6Engine Preheat Switch Push UP to preheat engine
7High / Low Torque Switch Push to the LEFT for engine high torque mode and to the RIGHT for high
speed mode
8High / Low Engine RPM Switch Push to the LEFT for engine low RPM
Push to the RIGHT for engine high RPM
9FL Outrigger Switch Push UP and hold to raise the LEFT front outrigger
10 FR Outrigger Swtich Push UP and hold to raise the RIGHT front outrigger
11 Auto Level Switch Push UP to auto level the machine and push DOWN to auto retract all 4
outriggers
12 RL Outrigger Switch Push UP and hold to raise the LEFT rear outrigger
13 RR Outrigger Switch Push UP and hold to raise the RIGHT rear outrigger
14 Joystick
Drive Controls Forward and Reverse travel
Lift
Move toward operator to ELEVATE platform. Lift speed
increases proportional to the Joystick movement.
Move away from operator to LOWER platform.
15 FL OR Indicator Light indicates that the left front outrigger is in operation
16 FR OR Indicator Light indicates that the right front outrigger is in operation
17 RR OR Indicator Light indicates that the left rear outrigger is in operation
18 RL OR Indicator Light indicates that the right rear outrigger is in operation
19 Tilt Indicator Light indicates the machine is over the allowed tilt angle
(alarm will also sound)
20 Overload Indicator Light indicates the machine has more than the max allowed weight on it
(alarm will also sound)
21 Elevated Height Indicator Light indicates that the machine is past the height designating the
machine as “elevated”
22 Steer Switch Push LEFT side of switch to steer LEFT
Push RIGHT side of switch to steer RIGHT
23 Function Enable Switch Squeeze the top or bottom of the enable switch and hold to enable DRIVE,
LIFT, and STEER functions
4 - Component Locations

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ENTERESC
Control Description
1LED Display Onboard Diagnostics and Clock display
2Circuit Breaker Trips when there is excessive electrical load
Push to reset
3Hour Meter Indicates total elapsed time of machine operation
4Emergency Down Switch Push DOWN and hold to LOWER the platform
5Lower / Raise Switch Push UP and hold to RAISE platform
Push DOWN and hold to LOWER the platform
6Engine Start Switch Push UP and hold to start engine
Push DOWN and hold to preheat engine
7High / Low Engine RPM Switch Push to the LEFT for engine low RPM
Push to the RIGHT for engine high RPM
8Platform / Base Selector Switch Turn the Key to the LEFT to operate from the Platform
Turn the Key to the RIGHT to operate from the Base
9Emergency Stop Switch Push IN to stop all functions
Pull OUT to reset
1
2
8
9
3
4 5 6 7
Lower Controls
4 - Component Locations

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Jobsite Inspection
DO NOT operate this machine until you have read and understood this manual, have performed the
Workplace Inspection, Pre-Start Inspection and Routine Maintenance, and have completed all the
test operations detailed in the Operating Instructions section.
Inspect the workplace and determine whether the workplace is suitable for safe machine operation. Do this
before moving the machine to the workplace.
Be sure the lift is the correct machine for the job.
Be aware of workplace conditions, and continue to watch for hazards while operating the machine.
Workplace Inspection
Before operating the machine, check the workplace for all possible hazards, including but not limited to:
• Drop-offs or holes, including those concealed by water, ice, mud, etc.
• Sloped, unstable or slippery surfaces
• Bumps, surface obstructions and debris
• Overhead obstructions and electrical conductors
• Other objects or equipment
• Hazardous locations and atmospheres
• Inadequate surface and support to withstand all load forces imposed by the machine
• Wind and weather conditions
• The presence of unauthorized personnel
• Other possible unsafe conditions
5- Jobsite Inspection

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Function Tests
Operating Instructions
DO NOT operate this machine until you have read and understood this manual, have performed the
Workplace Inspection, Prestart Inspection, Routine Maintenance, and have completed all the test
operations detailed in the Operating Instructions section.
This section provides instructions and tests for each function of machine operation. Follow all safety rules
and instructions. The operator must conduct inspections and a Functions Test of the machine before each
work shift to check that all machine systems are working properly.
Test the machine on a firm level surface with no debris, drop-offs, potholes or overhead obstructions.
Perform each step outlined in this section.
This machine shall only be operated by trained and authorized personnel. If multiple operators use this
machine, all must be trained, qualified and authorized to use it. New operators must perform a Pre-Start
Inspection and Functions. Test prior to operating the machine.
Operators must comply with all employer and job site rules and governmental regulations regarding the use
of personal protective equipment.
DO NOT use a machine that is malfunctioning. If any function does not perform as described, tag the
machine and remove for repair by a qualified service technician.
DO NOT operate this machine until you have read and understood this manual, have performed
the Workplace Inspection, Prestart Inspection and Routine Maintenance, and Functions Test, have
inspected the jobsite for hazards, and have learned the operating procedures for this machine.
The operator must conduct a Functions Test of the machine before each work shift to check that all
machine systems are working properly.
Test the machine on a firm level surface with no debris, drop-offs, potholes or overhead obstructions.
Perform each step outlined in this section.
DO NOT use a machine that is malfunctioning. If any function does not perform as described, tag the
machine and remove for repair by a qualified service technician.
6 - Function Tests and Operating Instructions

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Perform Prestart Inspection (see page 26)
Check base control Emergency Stop Switch - pull OUT to reset.
Check platform control Emergency Stop Switch - pull OUT to reset.
Check Battery Disconnect Switch in Control Module next to Base Controls.
*Must be in ON position*
Operating Instructions & Function Tests
Preheat Table
Ambient Temperature Preheat Time
Above 50°F (10°C) 5 s
50°F to 23°F (10°C to -5°C) 10 s
Below 50°F (-5°C) 20 s
20 Seconds = Limit of Continuous Use
6 - Function Tests and Operating Instructions
Prestart
Starting Engine from Lower Control Panel
Starting Engine from Upper Control Box
Be sure that the upper and lower EMERGENCY STOP Switches are reset (out).
From the Lower Control Box:
1. Turn Key Switch to the RIGHT, selecting the BASE position
2. Press and hold the START switch in the UP posiiton- release the switch when the
engine starts
Cold Start:
• Press DOWN and hold the START switch as indicated in the Preheat table below.
• After the preheat time is completed press UP and hold the START switch –
release the switch once the engine starts.
Be sure that the upper and lower EMERGENCY STOP Switches are reset (out).
From the Upper Control Box:
1. Turn Key Switch to the LEFT, selecting the PLATFORM position

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Preheat Table
Ambient Temperature Preheat Time
Above 50°F (10°C) 5 s
50°F to 23°F (10°C to -5°C) 10 s
Below 50°F (-5°C) 20 s
20 Seconds = Limit of Continuous Use
1. Press and hold the START switch in the UP posiiton- release the switch when the
engine starts
Cold Start:
• Press DOWN and hold the START switch as indicated in the Preheat table below.
• After the preheat time is completed press UP and hold the START switch –
release the switch once the engine starts.
6 - Function Tests and Operating Instructions
Base Controls Operation and Test
Elevate Platform
• Press and hold the LOWER / RAISE switch in the UP position on the control
panel to elevate the platform.
Test Operation
• Elevate to maximum height.
Note: Platform will not elevate beyond 35 ft. (10.6 m) without the outriggers
deployed
• Releasing the button will stop elevation.
• Pressing the Emergency Stop Switch will also stop elevation.
Select BASE Operation
Check that the area above and around the machine is clear from obstructions,
electrical power lines, debris, holes, and persons, before operating the machine
Be sure that the upper and lower EMERGENCY STOP Switches are reset (out).
From the Lower Control Box:
Turn Key Switch to the RIGHT, selecting the BASE position
Operate from BASE
• Press and hold the START switch in the UP posiiton- release the switch when the
engine starts
Emergency Stop
• Press the EMERGENCY STOP switch at any time to stop all machine functions.
• Pull switch OUT to reset.
Do not elevate the platform if the machine is not on a firm level surface.