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  9. Go Rhino 3000 Series User manual

Go Rhino 3000 Series User manual

REV B 10/09
QTY
PART DESCRIPTION
QTY
PART DESCRIPTION
6 3/8 x 1 1/4" HEX BOLT 2 1055A UPPER MOUNTING BRACKET
4 3/8 x 1" HEX BOLT 1 1055D DRIVER SIDE LOWER BRKT
4 3/8 x 1" BUTTON BOLT 1 1055P PASSENGER SIDE LOWER BRKT
6 3/8" FLAT WASHER 4 1/2" HEX NUT
10 3/8" LOCK WASHER 2 5/16 X 3/4" HEX BOLT
10 3/8" HEX NUT 2 5/16" FLAT WASHER
4 1/2 X 1 1/2" HEX BOLT 2 5/16" LOCK WASHER
4 1/2" FLAT WASHER 2 5/16" HEX NUT
4 1/2" LOCK WASHER 1 P200 PLUG KIT
PART LIST
ASSEMBLY INSTRUCTIONS


 
 !"
READ THE ASSEMBLY AND INSTALLATION INSTRUCTIONS COMPLETELY BEFORE YOU BEGIN.
STEP 1. BEGIN THE GRILLE ASSEMBLY BY LAYING THE COMPONENTS OUT ON A PROTECTIVE SURFACE.
STEP 2. INSTALL THE TUBE CONNECTORS FROM THE P200 PLUG KIT INTO THE TOP TUBE.
STEP 3. POSITION THE STEP TUBE, CENTER PLATE AND TOP TUBE BETWEEN THE GRILLE GUARD SIDE
PLATES.
STEP 4. ATTACH THE STEP TUBE TO THE SIDE PLATES USING THE 3/8” x 1” BUTTON BOLTS, THE CENTER
PLATE USING THE 3/8” X 1” HEX HEAD BOLTS, FLAT AND LOCK WASHERS, AND NUTS, AND TOP TUBE
USING THE P200 PLUG KIT HARDWARE.
STEP 5. ALIGN THE GRILLE ASSEMBLY AND TIGHTEN ALL NUTS AND BOLTS.
1 OF 2
INSTALLATION INSTRUCTIONS
NOTE: THIS INSTALLATION REQUIRES NOTCHING THE LOWER BUMPER FASCIA.
STEP 1. READ THE INSTRUCTIONS COMPLETELY BEFORE BEGINNING THE INSTALLATION.
STEP 2. REMOVE THE TWO 6MM BOLTS SECURING THE PLASTIC BUMPER COVER. THE BOLTS ARE LOCATED
BEHIND THE GRILLE ON TOP OF THE BUMPER. THE BOLTS ARE ACCESSIBLE BY CAREFULLY UNSNAPPING THE
SIDES AND CENTER, AND THEN PULLING OUTWARD TO REMOVE THE GRILLE.
STEP 3. ATTACH THE 1055A UPPER MOUNTING BRACKETS TO THE BUMPER USING THE FACTORY BOLTS. AND
RE-ATTACH THE GRILLE.
STEP 4. LOCATE THE LARGE BRACKETS THAT SECURE BOTTOM OF THE RADIATOR TO THE FRAME. LOCATE
THE (4) UNUSED HOLES IN EACH OF THE BRACKETS. (3) OF THE HOLES NI EACH BRACKET WILL BE USED FOR
THE LOWER BRACKET MOUNTING POINTS. POSITION THE LOWER BRACKETS BETWEEN THE FLANGES OF THE
FRAME BRACKETS, AND LOOSELY ATTACH THE BRACKETS USING THE 3/8 x 1 1/4" BOLTS, WASHERS AND
NUTS.
NOTE: ON MODELS EQUIPPED WITH A RADIATOR SKID PLATE. REMOVE THE SKID PLATE, AND DISCARD THE
FACTORY MOUNTING BOLTS AND U-NUTS. ATTACH THE MOUNTING BRACKETS AND SKID PLATE TO THE
FRAME BRACKETS USING THE 3/8" FASTENERS SUPPLIED.
STEP 5. ATTACH GRILLE GUARD ASSEMBLY TO THE MOUNTING BRACKETS USING 1/2" AND 5/16" FASTENERS.
ALIGN THE ASSEMBLY WITH THE FRONT OF THE VEHICLE AND TIGHTEN ALL NUTS AND BOLTS.
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