Goldmedal 1027EX User manual

Hawaii’sFinest
Ice ShaverInstruction Manual
Model #1027EX
PartNo.12206
RevisedJune 1996
Cincinnati, OH 45241-4807 USA
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SAFETY PRECAUTIONS
NOTE
The information, specifications and illustrations contained in this manual represent
the latest data available at time of publication. Right is reserved to make changes as
required at the discretion of Gold Medal Products Company without notice.
Any alterations to this equipment will void the warranty and
may cause a dangerous situation. NEVER make alterations
to the equipment.
Always wear safety glasses when servicing this equipment.
Machine must be properly grounded to prevent electrical shock
to personnel.
Do NOT immerse the equipment in water.
Always unplug the equipment before cleaning or servicing.
This equipment is designed and sold for commercial use only. This
equipment is not to be used by the consumer in home use. Do not allow
direct contact of this equipment by the public when used in food service
locations. Only personnel trained and experienced in the equipment
operation may operate this equipment.
Carefully read all installation instructions before operating the equipment.
Never put your fingers or any object into the shaver body (the goose-
neck) while the motor is running. Serious injury may occur. (Gold
Medal Products does not assume any liability for injury due to careless
handling and/or reckless operation of this equipment) .

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SPECIAL FEATURES
1. Model 1027EX uses cubed ice.
2. Snow texture can be adjusted easily with adjustment knob.
3. Blade is easily removable for replacement.
4. Safety switch is installed in loading lid, preventing motor from operating while lid is open.
5. Thermal protected motor, with remotely mounted reset button.
SPECIFICATIONS
Dimensions: 29" (73,7cm) high (lid open) x 15" (38,1cm) wide x 19" (48,3cm) deep.
Net weight: 39 pounds. (17,6 kilos)
Motor: 230 Volts, 2.4 Amps max., 50Hz.
Accessories: Foot switch.
INSTALLATION
1. Be sure to connect electrical plug to a grounded receptacle only.
2. Leave enough room in the back of machine to allow hookup of drain hose. Dump unused ice
and water from drain hose to floor drain or basin tub. Drain water from hose is not intended for
human consumption!
3. Be sure unit is on table that is sturdy and can withstand accidental dripping of water and ice.
USING YOUR MACHINE
1. Allow ice to soften at least (1) hour in a ice cooler before use, using ice straight from the
freezer effects the quality of the shaved ice as well as it could damage the shaver blade.
2. Lift cover lid and load ice cubes to 1/2" (12,7mm) of top, close lid. Be sure ice is loaded evenly
in each cavity. Place cup directly below ice chute and turn power “ON”. NOTE: Failure to close
lid will cause machine not to operate!
3. Adjust blade height with adjustment knob to achieve the preferred ice texture.
4. To stop, turn power switch to “OFF” position. NOTE: Should the motor thermal protector trip
(the motor stops dispite machine being plugged in and the power switch in the “ON” position),
reset by pushing the red button. It is recommended the cause of over load be found and
eliminated before continuing. The machine may need to cool a bit before the reset button may
take effect.

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CLEANING INSTRUCTIONS
1. Remove lid by removing the wingnut and hinge pin.
2. Remove four plastic button screws that hold top hopper cover, and lift and
roll over. Disconnect wire harness at plug.
NOTE: When reinstalling cover, you MUST reconnect plug!
3. Remove three thumb screws and remove impeller cover.
4. Remove impeller knob, and lift impeller off. For removal of Impeller Knob a
screwdriver slot is supplied on bottom end of motor.
5. Lift off bottom plastic base cover.
6. Remove two stainless steel button screws holding chute.
7. Wipe down all easily accessible areas with a clean, dry cloth. (Do not use
cleaners that are ammonia based).
TO REMOVE BLADE AND BLADE HOLDER
1. Blade holder should be cleaned at weekly intervals. Begin removal by
removing chute.
2. Using blade adjustment knob, unscrew blade adjustment shaft and remove.
3. Pull pivot pin out completely.
4. Blade, blade holder assembly and spring are now free for removal.
5. Remove three readily removable blade retainers and remove blade.
6. Wipe area and parts with clean, dry cloth.
7. Assemble in opposite order as above.
Unplug your
machine
before clean-
ing! Never
immerse whole
machine in
water!
Unplug
before
service!
Blade is
sharp!

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ORDERING SPARE PARTS
1.Identify the desired part by checking it against the photos, illustrations, and/or the parts list.
2.When ordering, please include part number, part name, and quantity desired.
3.Please include your model name and machine serial number (located on the machine
nameplate) with your order.
4.Address all parts orders to:
Parts Department
Gold Medal Products Co.
10700 Medallion Drive
Cincinnati, Ohio 45241-4807
or, place orders at:
[phone]
Fax: [phone]
E-mail: [email protected]
MAINTENANCE INSTRUCTIONS
The following sections of this manual are intended only for quali-
fied service personnel who are familiar with electrical equipment.
These are not intended for the operator.
Adequate eye protection must be used when servicing this
equipment to prevent the possibility of injury.
Do NOT immerse the equipment in water.
Unplug your machine before servicing.

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GENERAL SAFETY OPERATING TIPS WHEN USING A
FOOTSWITCH
Failure to use footswitch safely could result in personal injury.
Footswitch should only used where adequate guards or other
safety devices are in place for those applications where the use
of a footswitch could cause personal injury.
Always use a grounded plug or cable. Do not cut off the ground
prong and be sure to ground the footswitch with the ground
screw provided.
Follow the appropriate wiring and safety requirements as set forth in the American National
Standards Institute (ANSI) and National Electrical Code (NEC) or other appropriate standards.
Use proper electrical circuits and circuit protection when wiring footswitch.
Disconnect power before servicing.
Do not leave footswitch out in aisles or in areas where they can be inadvertently stepped on.
Do not allow cord to rest on floor or in areas where it can be a tripping hazard or can be abused
by heavy traffic.
Do not leave footswitch accessible to inadvertent operation when left unattended or when not
being used.
Do not bypass any machine or equipment safety features with this footswitch.
Replace damaged cord immediately.
It is the responsibility of the user to determine the suitability of a foot control for the intended use.
It is the responsibility of the user to comply to federal, state and local safety and health
regulations.

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SHAVER EXPLODED VIEW

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PARTS LIST – SHAVER ASSEMBLY
Item No. Part No. Description
1 12088 Base
2 12089 Upper Basin
3 12090 Impeller
4 12091 Ball Bearing
5 12200 Support
6 12195 Blade Holder
7 12094 Blade
8 12096 Drain Tray
9 12097 Water Shield
10 12098 Pusher
11 12104 Pusher Stud
12 12115EX Drive Motor
13 12106 Nut, Impeller
14 12107 Drain Basin
15 12108 Chute
16 10109 Hopper
17 12110 Pin
18 12111 Knob
19 12112 Knob, Cover
20 12114 Bracket
21 12115EX Power Switch
22 12116EX Door Switch
23 12117 Spring
24 12118 Top Cover
25 12119 Door
26 12201 Front Cover
27 12202 Back Cover
28 12122 Bottom Cover
29 12123 Thumb Screw
30 12124 Support
31 12125 Adjustment Screw
32 12145 Hinge Pin
33 12133 Rubber Foot
34 12135 Mount Block
35 12146 Bracket
36 12136 Bracket
37 12174 ¼" (6,4mm) Magnet
38 12129 #10 Set Screw
39 12131 Harness
40 12143 Stud, Spring

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PARTS LIST – SHAVER ASSEMBLY (continued)
Item No. Part No. Description
41 12149 Strain Relief
42 12151 Spacer
43 12152 Wing Nut, #6-32
44 12153 Jumper Wire
45 42369 Lead-In Cord
46 12155 Ice Decal
47 12156 Drain Tubing
48 12158 Thumb Screw
49 12159 Drain Hose
50 12186 Screw, #4-40
51 12183 Screw, 5/16-18
52 12187 Jam Nut, 5/16-18
53 n/a
54 12184 Washer, 5/16" (7,9mm)
55 12188 Hex Nut, #10-32
56 12189 Screw, #10-32
57 76026 Strain Relief
58 12185 Screw, ¼-20
59 84085 Cord Clip
60 87314 Screw, #8-32
61 89128 Screw, #8-32
62 47236 Snap Bushing
63 12160 Shield Harness
64 12181 Mount Plate
65 n/a
66 n/a
67 12165 Set Screw, #8-32
68 12177 Tape, Super 33
69 12178 #10 Washer, S/S
70 12182EX Overload and Nut
71 41163 Tube Clamp
72 12204 Label
73 n/a
74 n/a
75 n/a
76 12173 Warning Label
77 41415 ¼" (6,4mm) Flag Terminal
78 90523 Bag, 15" (381mm) x 9" (228,6mm) x 32" (812,8mm)
79 12192 Switch Panel

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ELECTRICAL SCHEMATIC