Graco E-Flo B Series Parts list manual

Instructions-Parts
E E
E- - -Flo® Flo® Flo®
DC DC
DCControl Control ControlModule Module ModuleKit Kit Kit
3A2527M
EN
User User
UserInterface Interface Interfacefor for forE E E- - -Flo® Flo® Flo®DC DC DCPumps Pumps Pumpswith with withan an anAdvanced Advanced AdvancedMotor. Motor. Motor.
For For
Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanual,thesupplied
ADCMmanual,andtheE-FloDCmanualsbeforeusingthe
equipment.Save Save
Savethese these theseinstructions. instructions. instructions.
Seemanual332013(supplied)for
completewarningsandapprovalsfor
24L097AdvancedDisplayControl
Module(ADCM).
PROVENQUALITY .LEADINGTECHNOLOGY .

Contents Contents
Contents
RelatedManuals................................................3
Models...............................................................3
ControlModule...................................................4
Installation..........................................................4
InstalltheControlModule.............................4
CableConnection........................................5
Operation...........................................................6
ModuleScreens...........................................6
ModuleKeys................................................6
ScreenNavigationandEditing......................8
InitialSetup.................................................8
RunScreens......................................................9
RunScreen1..............................................9
RunScreen2..............................................10
RunScreen3..............................................10
RunScreen4..............................................11
RunScreen5..............................................11
RunScreen6..............................................12
RunScreens7–10.......................................12
SetupScreens....................................................13
SetupScreen1............................................13
SetupScreen2............................................14
SetupScreen3............................................15
SetupScreen4............................................15
SetupScreen5............................................16
SetupScreen6............................................17
SetupScreen7............................................17
SetupScreen8............................................17
SetupScreen9............................................18
SetupScreen10..........................................18
SetupScreens11and12.............................19
SetupScreens13and14.............................19
SetupScreen15..........................................19
SetupScreen16..........................................20
SetupScreen17..........................................21
SetupScreen18..........................................22
SetupScreen19..........................................22
SetupScreen20..........................................23
SetupScreen21..........................................23
SetupScreen22..........................................24
SetupScreen23..........................................24
SetupScreen24..........................................25
SetupScreen25..........................................25
ErrorCodeTroubleshooting................................26
Parts..................................................................30
Accessories........................................................32
BPRControllerKit24V001...........................32
Run/StopSwitchKit16U729.........................33
PressureTransducerKitfor4-ballpumps
24R050,PressureTransducerKit
for2-ballpumps24Y245.................34
AppendixA-ModbusVariableMap.....................35
AppendixB-PumpControlfromaPLC...............52
AppendixC-ControlModuleProgramming...........55
CaliforniaProposition65.....................................56
2
3A2527L

RelatedManuals
Related Related
RelatedManuals Manuals Manuals
Manual Manual
Manualin in in
English English
English
Description Description
Description
3A2526Instructions-PartsManual,E-FloDCMotor
3A2096Instructions-PartsManual,E-FloDC4-BallPistonPumps
332013Instructions-PartsManual,forAdvancedDisplayControlModule(ADCM)
3A0539Instructions-PartsManual,4–BallLowers
334359Instructions-PartsManual,E-FloDC2000,3000,and4000CirculationPumps
3A4030Instructions,IntelligentPaintKitchen
Models Models
Models
Part Part
PartNo. No. No.Series Series
SeriesDescription Description
Description
24P821BDisplayonly
24P822BSinglephase
24X599BSinglephase(forusewithmotormodelsEM0014andEM0024only)
17V232BThreephase
17V233BThreePhase(EM1014andEM1024only)
3A2527L 3

ControlModule
Control Control
ControlModule Module Module
TheControlModuleprovidestheinterfaceforuserstoenterselectionsandviewinformationrelatedtosetup
andoperation.
Thescreenbacklightisfactorysettoremainon,evenwithoutscreenactivity.SeeSetupScreen19,page22to
setthebrightnessandbacklighttimer.Pressanykeytorestorethesettings.
Keysareusedtoinputnumericaldata,entersetupscreens,navigatewithinascreen,scrollthroughscreens,
andselectsetupvalues.
Installation Installation
Installation
Install Install
Installthe the theControl Control ControlModule Module Module
1.Shutoffandlockoutpowertothemotor.
2.Forsinglephasemodelsonly,installthejumper
connector(5)overthetoptwoterminalsofthe
motor,usingthescrew(5a).Threephasemodels
donothaveajumperconnector.
NOTE: NOTE:
NOTE:Toconnectupto8motorstogether,
seeAppendixAintheE-FloDCMotorManual
(3A2526),wherethecontrolmoduleisthe
referencedintrinsicallysafe(IS)apparatus.
NOTE: NOTE:
NOTE:SeeAppendixCforinformationabout
differentmulti-unittopologies.
3.Assemblethebracketkit(6a-6f)andtheholder
andtie(11,12)asshown.
4.Installthemodule(1)inthebracket(6a),making
surethetabsatthebottomofthebracketengage
theslotsinthemodule,andthelipatthetopof
thebracketholdsthemodulesecurelyinplace.
5.Connecttheaccessorycable(C),usingthe
tie(12)asastrainreliefasshown.See
CableConnection,page5.
6.Restorepowertothemotor.
Figure1InstalltheControlModule(SinglePhaseModelShown)
4
3A2527L

Installation
Cable Cable
CableConnection Connection Connection
Orderanaccessorycable(C)fromTable1.ConnectthecabletoPort3onthebottomofthecontrolmodule
(seeFig.2).Connecttheotherendtothepowerterminal(PT)onthemotor(seeFig.3).Connectother
cablesasdescribedinTable2.
Table Table
Table1 1 1CAN CAN CANCables Cables Cables
Cable Cable
CablePart Part Part
No. No.
No.
Description Description
Description
16P911IntrinsicallysafeCANcable,female
xfemale,3ft(1m)
16P912IntrinsicallysafeCANcable,female
xfemale,25ft(8m)
Table Table
Table2 2 2ADCM ADCM ADCMCable Cable CableConnections Connections Connections
ADCM ADCM
ADCMPort Port Port
Number Number
Number
Connector Connector
ConnectorPurpose Purpose Purpose
1FiberOpticRX-toFiberOptic
ConverterModule
2FiberOpticTX-toFiberOptic
ConverterModule
3PowerandCANcommunication
4•Start/Stopinput(pin2)
•Fillpumpoutput(pin3)
•Reedswitchinput(pin4)
•Agitatorhaltinput(pin4)
•Tankhighoutput(pin4)
•Tanklowoutput(pin4)
•Auxiliaryoutput(pin4)
5FiberOpticRX-tonextADCM
6FiberOpticTX-tonextADCM
7Pressuretransducer1
8BPRcontrol4-20mAoutput
9PrimaryTankLevelMonitor
10Pressuretransducer2
Figure2ADCMConnectors
Figure3MotorPowerTerminal
3A2527L 5

Operation
Operation Operation
Operation
Module Module
ModuleScreens Screens Screens
TheControlModulehastwosetsofscreens:
RunandSetup.Fordetailedinformationsee
RunScreens,page9,andSetupScreens,page13.
PresstotogglebetweentheRunscreensand
theSetupscreens.
InformationdisplayedontheRunandSteup
screenscorrespondstotheModbusRegisters.See
AppendixA-ModbusVariableMap,page35.
NOTE: NOTE:
NOTE:Thescreenautomaticallydimsbasedonthe
loadrequirements.
Module Module
ModuleKeys Keys Keys
Figure4isaviewofthecontrolmoduledisplayand
keys.Table2explainsthefunctionofthemembrane
keysonthecontrolmodule.Asyoumovethrough
thescreens,youwillnoticethatmostinformation
iscommunicatedusingiconsratherthanwords
tosimplifyglobalcommunication.Thedetailed
screendescriptionsinRunScreens,page9,and
SetupScreens,page13,explainwhateachicon
represents.Thetwosoftkeysaremembranebuttons
whosefunctioncorrelateswiththescreencontentto
theimmediateleftofthebutton.
NOTICE NOTICE
NOTICE
Topreventdamagetothesoftkeybuttons,donot
pressthebuttonswithsharpobjectssuchaspens,
plasticcards,or󰘰ngernails.
Figure4ControlModuleKeypadandDisplay
6 3A2527L

Operation
Table Table
Table3 3 3Module Module ModuleKeys Keys Keys
Membrane Membrane
MembraneKeys Keys KeysSoftkeys Softkeys
Softkeys
Toggle: Toggle:
Toggle:TogglebetweentheRunscreens
andSetupscreens.
Enter Enter
EnterScreen: Screen: Screen:Highlightdatathatcanbeedited.
AlsochangesthefunctionoftheUp/Downarrows
sotheymovebetweendata󰘰eldsonthescreen,
ratherthanbetweenscreens.
Cancel/Error Cancel/Error
Cancel/ErrorReset: Reset: Reset:Clearthealarmafter
thecausehasbeen󰘰xed.Whenthereisno
alarmtoclear,thiskeysetstheactivepump’s
pro󰘰letoStop.Alsousedtocancelthedata
enteredandreturntotheoriginaldata.
NOTE: NOTE:
NOTE:Thepumpstopfunctioncanbe
disabledinSetupScreen16.
Exit Exit
ExitScreen: Screen: Screen:Exitdataediting.
Up/Down Up/Down
Up/DownArrows: Arrows: Arrows:Movebetweenscreensor
󰘰eldsonascreen,ortoincreaseordecrease
thenumericvaluesina󰘰eldthatcanbeedited.
Enter: Enter:
Enter:Presstoactivatea󰘰eldforeditingortoaccept
thehighlightedselectiononamenu.
Softkeys: Softkeys:
Softkeys:Variesbyscreen.Seethe
Softkeyscolumnsatright.Right: Right:
Right:Movetotherightwheneditingnumber󰘰elds.Press
againtoaccepttheentrywhenalldigitsarecorrect.
Reset: Reset:
Reset:Resettotalizertozero.
Activate Activate
ActivatePro󰘰le: Pro󰘰le: Pro󰘰le:Thissoftkeyisdisabledbydefault,
andonlyappearsonSetupScreens1–4ifthePro󰘰le Pro󰘰le
Pro󰘰le
Lock Lock
LockboxischeckedonSetupScreen25,page25.
Presstoactivatethepro󰘰lejustedited.
Search: Search:
Search:PressinRunScreen1tomaketheactive
pumpblinkforidenti󰘰cation.
Acknowledge: Acknowledge:
Acknowledge:Presstoacknowledgethatasoftware
updatehasconcluded.
3A2527L
7

Operation
Screen Screen
ScreenNavigation Navigation Navigationand and andEditing Editing Editing
Refertothissectionforinstructionsonnavigating
screens,enteringinformation,andmakingselections.
All All
AllScreens Screens Screens
•Usetheupanddownarrowkeystomove
betweenscreens.
•Presstheenterscreenkeytoenterascreen.
The󰘰rstdata󰘰eldonthescreenishighlighted.
•Usethearrowkeystohighlightthedata
thatyouwanttochange.
•Presstheenterkeytoedit.
•Pressthecancelkeytocancel.
•Whenalldataiscorrect,presstheexitscreen
keytoexitthescreen.Thenusetheupand
downarrowkeystomovetoanew
screen,orthetoggleicontomovebetween
SetupscreensandRunscreens.
Menu Menu
MenuFields Fields Fields
•Usetheupanddownarrowkeysto
highlightthecorrectchoicefromthemenu.
•Presstheentericontoselect.
Number Number
NumberFields Fields Fields
•The󰘰rstdigitinthe󰘰eldishighlighted.Usethe
upanddownarrowkeystochangethe
number.
•Presstherightarrowkeytomovetothenext
digit.
•Whenalldigitsarecorrect,presstherightarrow
keyagaintoaccept.
Check Check
CheckBox Box BoxFields Fields Fields
Acheckbox󰘰eldisusedtoenableordisablefeatures
inthesoftware.
•Presstheenterkeytotogglebetweenacheck
andanemptybox.
•Thefeatureisenabledifacheckisinthebox.
Reset Reset
ResetField Field Field
Thereset󰘰eldisusedfortotalizers.Pressthe
totalizerresetkeytoresetthe󰘰eldtozero.
Initial Initial
InitialSetup Setup Setup
NOTE: NOTE:
NOTE:Beforecreatingthepumppro󰘰lesinSetup
Screens1through4,youmustsetupthesystem
parametersinSetupScreens5through25,as
follows.
1.PressthelockicontoentertheSetup
screens.SetupScreen1appears.
2.ScrolltoSetupScreen5.
3.SeeSetupScreen5,page16,andselectthe
lowerusedinyoursystem.
4.Continuesettingthesystemparameters
onSetupScreen6,page17through
SetupScreen25,page25.
5.ScrolltoSetupScreen1.Establish
thepro󰘰lesforeachpump.See
SetupScreen1,page13through
SetupScreen4,page15.
8 3A2527L

RunScreens
Run Run
RunScreens Screens Screens
TheRunscreensdisplaycurrenttargetvaluesand
performanceforaselectedpumpandpro󰘰le.Any
alarmsdisplayinthesidebarattherightofthe
screen.Screens7–10and11–14displayalogofthe
last20alarmsfortheactivepump.
Theactivepumpandpro󰘰lemaybechangedinRun
Screens1,2,and3.
Run Run
RunScreen Screen Screen1 1 1
Thisscreendisplaysinformationforaselected
pumpandpro󰘰le.Aboxaroundaniconindicates
whichmodetheactivepumpandpro󰘰leisrunning
(pressureor󰘱ow).
Figure5RunScreen1
Run Run
RunScreen Screen Screen1 1 1Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE: NOTE:
NOTE:Threephasesystemsdonot
supportmultiplepumps.
Selectthepro󰘰le(1to4)fromthemenu.
Selectthestopoptionfromthe
menutostopthepump.
Displaysthecurrentpumpspeedin
cyclesperminute.
Displaysthecurrentpumppressureas
apercentage.Ifatransducerisused,
thisiconisreplacedbythepressure
icon.Tosetupapressuretransducer,
seeSetupScreen8,page17and
SetupScreen9,page18.
Displayscurrent󰘱owrateinunitsas
selectedinSetupScreen18,page22.
Signalstheactivepumptoblinkcode9
foridenti󰘰cation.
3A2527L 9

RunScreens
Run Run
RunScreen Screen Screen2 2 2
Thisscreendisplaysinformationforcontrollingan
electricagitatorusingthesupervisortopasson
thecontrolsetpointtoaVariableFrequencyDrive
(VFD),alsoknownasaninverter.
Figure6RunScreen2
Run Run
RunScreen Screen Screen2 2 2Key Key Key
Selectthisboxandsetthespeed
setpointfortheagitatorfrom0–100%.
Selectthisboxtoputagitator
controlinlocalonlymode.Setpoint
andEnable/Disablerequestsfrom
PLC/Supervisorwillbeignored.
Selectthisboxandholdthesoftkeyto
manuallyrunthepumpintheselected
pro󰘰le.Thisfeatureallowstheuserto
runthemotorpastthetanklevellow
alarmtoemptythetank.
Selectthisboxandholdthesoftkey
buttontomanuallycontrolthe󰘰llpump
solenoidoutput.
Currentprimarytankvolumeinpercent.
The󰘰eldispopulatedwithdataonly
whenthetanksensorisenabled.See
SetupScreen19,page22.
Run Run
RunScreen Screen Screen3 3 3
Thisscreendisplayspressuresettingsfortheactive
pumpandpro󰘰le.Pressurecanbemeasuredinpsi,
bar,andMPa.
NOTE: NOTE:
NOTE:Some󰘰eldsaregrayedout,dependingon
setupselections.
Figure7RunScreen3,ShowninPressureMode
Run Run
RunScreen Screen Screen3 3 3Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE: NOTE:
NOTE:Threephasesystemsdonot
supportmultiplepumps.
Selectthepro󰘰le(1to4)fromthemenu.
Selectthestopoptionfromthe
menutostopthepump.
Displaysthemaximum󰘱uidpressureas
selectedinSetupScreen2,page14.
SeeSetupScreen4,page15tosetor
disablethepressurealarms.
Displaysthetargetpressureasselected
inSetupScreen2,page14.
Displaystheminimum󰘱uidpressureas
selectedinSetupScreen2,page14.
SeeSetupScreen4,page15tosetor
disablethepressurealarms.
10 3A2527L

RunScreens
Run Run
RunScreen Screen Screen4 4 4
Thisscreendisplays󰘱uid󰘱owsettingsfortheactive
pumpandpro󰘰le.Fluid󰘱owcanbemeasuresinliters
perminute,gallonsperminute,ccperminute,ozper
minute,orcyclesperminute.
NOTE: NOTE:
NOTE:Some󰘰eldsaregrayedout,dependingon
setupselections.
Figure8RunScreen4,ShowninPressureMode
Run Run
RunScreen Screen Screen4 4 4Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE: NOTE:
NOTE:Threephasesystemsdonot
supportmultiplepumps.
Selectthepro󰘰le(1to4)fromthemenu.
Selectthestopoptionfromthe
menutostopthepump.
Displaysthemaximum󰘱owrateand
maximumcyclerateasselected
inSetupScreen3,page15.See
SetupScreen4,page15tosetor
disablethe󰘱owalarms.
Displaysthetarget󰘱owrateasselected
inSetupScreen3,page15.
Displaystheminimum󰘱owrateas
selectedinSetupScreen3,page15.
SeeSetupScreen4,page15tosetor
disablethe󰘱owalarms.
Run Run
RunScreen Screen Screen5 5 5
Thisscreendisplaysthecurrentpressurereadingsof
transducers1and2.Pressurecanbedisplayedas
psi,bar,orMPa.SeeSetupScreen23,page24.
Figure9RunScreen5
Run Run
RunScreen Screen Screen5 5 5Key Key Key
Displaysthepressureoftransducer1.
Displaysthepressureoftransducer2.
Displaysthepressuredifference
betweentransducer1andtransducer2.
3A2527L
11

RunScreens
Run Run
RunScreen Screen Screen6 6 6
Thisscreendisplaysvolumeinformationaboutthe
tank:thevolumedispensedandtheremaining
volume.Thevolumecanbedisplayedaslitersor
gallons.SeeSetupScreen25,page25.
NOTES: NOTES:
NOTES:
•Thescreennumbermaydiffer,dependingonthe
featuresthatareenabled.
•Thisscreenappearsonlywhentheauxiliaryinput
iscon󰘰guredforthereedswitchonSetupScreen
19:
SeeSetupScreen19,page22.
Figure10RunScreen6
Run Run
RunScreen Screen Screen6 6 6Key Key Key
Displaysthecurrentcyclerate.
Displaysanestimateofthevolume
dispensedoutofthistanksincethelast
resetevent.
Toresetthevolumedispensed:
1.Pressthebottomrightsoftkeyto
enterthescreen:
2.Pressthetoprightsoftkeytoreset
thevolumedispensedto0:
Thevolumeremainingsetstothe
volumeenteredonSetupScreen16.
(SeeSetupScreen16,page20.)
3.Pressthebottomrightsoftkeytoexit
thescreen:
Displaysanestimateoftheremaining
volumeinthesecondarytank,basedon
thelastresetevent.
Run Run
RunScreens Screens Screens7–10 7–10 7–10
RunScreens7–10displayalogofthelast20alarms,
withdateandtime.
Thecurrentlyactivepumpisdisplayedinaboxat
thetopleftofthescreen.
Forerrorcodes,see
ErrorCodeTroubleshooting,page26.
Figure11RunScreen7
12
3A2527L

SetupScreens
Setup Setup
SetupScreens Screens Screens
UsetheSetupscreensforpumpsettingsandaccessoryfeatures.See
ScreenNavigationandEditing,page8forinformationonhowtomakeselectionsandenterdata.
Inactive󰘰eldsaregrayedoutonascreen.
NOTE: NOTE:
NOTE:Beforesettinguppro󰘰lesonSetupScreens
1–4,performtheinitialsetuponSetupScreens5–25
toestablishthecon󰘰gurationforyoursystemand
affectthedisplayeddata.
Setup Setup
SetupScreen Screen Screen1 1 1
Usethisscreentosettheoperatingmodefora
selectedpumpandpro󰘰le.
Figure12SetupScreen1
Setup Setup
SetupScreen Screen Screen1 1 1Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
Note
Threephasesystemsdonotsupport
multiplepumps.
Selectthepro󰘰le(1to4)fromthemenu.
Selecttheoperatingmode
(force/pressure,󰘱ow,orhybrid)
fromthemenu.
•Inforce/pressuremode,themotor
adjuststhepumpspeedtomaintain
the󰘱uidpressurepercentageseton
SetupScreen2.Ifthe󰘱owlimitis
reachedbeforethetargetpressure,
theunitstopsdrivingtothepressure
(ifsetasanalarm).
•In󰘱owmode,themotormaintains
aconstantspeedtomaintainthe
target󰘱owratesetonSetupScreen
3,regardlessofthe󰘱uidpressure,
uptothepump’smaximumworking
pressure.
•Inhybridmode,themotorbehavesthe
sameasinforce/pressuremode,very
quicklyadjustingspeedtomaintainthe
outletforce/pressure.Inadditionthe
BPRcontrollerisactivelymanaged
andgraduallyadjustedtobringthe
󰘱owratetowardthetarget.
Note
Thehybridmodeselectionisonly
availableonthreephasemotorsystems
3A2527L 13

SetupScreens
Ifthesystemisequippedwithaback
pressureregulator(BPR),setthetarget
airpressuretotheBPRfrom0to100
percent(approximately1to100psi).
Leavethe󰘰eldsetto000forasystem
withnoBPR.Thisvaluerepresentsthe
percentagethatisclosedontheBPR.If
thevalueisgreaterthanzerobutthere
isnoBPRsystem,theL6CAerrorcode
appears.
Note
IfyouselectedHybridModeasthe
OperatingMode,youcannotsetthe
targetairpressurebecausethesystem
automaticallycontrolstheBPRsetting.
Thissoftkeyisdisabledbydefault,and
onlyappearsifthePro󰘰le Pro󰘰le
Pro󰘰leLock Lock Lockboxis
checkedonSetupScreen25,page25.
Presstoactivatethepro󰘰lethatyoujust
edited.
Setup Setup
SetupScreen Screen Screen2 2 2
Usethisscreentosetthemaximum,target,and
minimumforce/󰘱uidpressureforaselectedpump
andpro󰘰le.Inforce/pressuremode,youcanset
atargetforce/󰘱uidpressure.In󰘱owmode,you
cansetamaximumforce/󰘱uidpressure.Ineither
force/pressureor󰘱owmode,youcansetaminimum
pressure.SeeSetupScreen4,page15,tospecify
howthesystemwillrespondifthepumpbeginsto
operateoutsideofthesetboundaries.
Figure13SetupScreen2
Setup Setup
SetupScreen Screen Screen2 2 2Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE: NOTE:
NOTE:Threephasesystemsdonot
supportmultiplepumps.
Selectthepro󰘰le(1to4)fromthemenu.
Setthemaximumpump󰘱uid
force/pressure,asapercentageof
themaximumpressureofyourpump.
Inforce/pressuremode,settheforce/󰘱uid
pressuretargetasapercentageofthe
maximumpressureofyourpump.This
󰘰eldisnotusedin󰘱owmode.
NOTE: NOTE:
NOTE:Ifclosedlooppressureis
enabled,thetargetpressureisdisplayed
asapressurevalue(psi,bar,MPa)rather
thanapercentageofmaximumpressure.
SeeSetupScreen8,page17toenable
closedlooppressurecontrol.
Optionally,setaminimumpump
force/󰘱uidpressure,asapercentageof
themaximumforce/󰘱uidpressureofyour
pump.
Thissoftkeyisdisabledbydefault,and
onlyappearsifthePro󰘰le Pro󰘰le
Pro󰘰leLock Lock Lockboxis
checkedonSetupScreen25,page25.
Presstoactivatethepro󰘰lethatyoujust
edited.
14
3A2527L

SetupScreens
Setup Setup
SetupScreen Screen Screen3 3 3
Usethisscreentosetyour󰘱owratesettingsfora
selectedpumpandpro󰘰le.Inpressuremode,you
willsetamaximum󰘱owrate.In󰘱owmode,youwill
setatarget󰘱owrate.Ineitherpressureor󰘱owmode,
aminimum󰘱owratemaybeset.SeeSetupScreen
4tospecifyhowthesystemwillrespondifthepump
beginstooperateoutsideofthesetboundaries.
NOTE: NOTE:
NOTE:With󰘱owrateunitsofcc/min,themaximum
valuethatcanbedisplayedis9999.Ifthe󰘰eld
displays####,thesavedvalueisoutofrange.Go
toSetupScreen18,page22andchangethe󰘱ow
ratetoalargerunit.Returntothisscreenandreduce
thesettingtoalowervaluethatwillbewithinthe
display’srange,thenresetthe󰘱owrateunitsto
cc/min.
Figure14SetupScreen3
Setup Setup
SetupScreen Screen Screen3 3 3Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE: NOTE:
NOTE:Threephasesystemsdonot
supportmultiplepumps.
Selectthepro󰘰le(1to4)fromthemenu.
In󰘱owmode,setatarget󰘱owrate.This
󰘰eldisnotusedinpressuremode.
Inpressuremode,setthemaximum󰘱ow
rate.Thesoftwarecalculatesthenumber
ofpumpcyclesneededtoachievethat
󰘱owrate.This󰘰eldisnotusedin󰘱ow
mode.
NOTE: NOTE:
NOTE:Ifthepro󰘰ledoesnothavea
maximum󰘱owratesetting,themotorwill
notrunanderrorcodeWSC_appears.
Optionally,setaminimum󰘱owrate.
Thissoftkeyisdisabledbydefault,and
onlyappearsifthePro󰘰le Pro󰘰le
Pro󰘰leLock Lock Lockboxis
checkedonSetupScreen25,page25.
Presstoactivatethepro󰘰lethatyoujust
edited.
Setup Setup
SetupScreen Screen Screen4 4 4
Usethisscreentospecifyhowthesystemresponds
ifthepumpbeginstooperateoutsideofthepressure
and󰘱owsettingsestablishedonSetupScreen2and
SetupScreen3.Theoperatingmode(pressureor
󰘱ow,setonSetupScreen1)determineswhich󰘰elds
areactive.
Figure15AlarmPreferenceMenu
•/Limit: Limit:
Limit:Thepumpcontinuestorunandissues
noalert.
–MaximumpressuresettoLimit:Thesystem
reducesthe󰘱owifnecessarytopreventthe
pressurefromexceedingthelimit.
–Maximum󰘱owsettoLimit:Thesystemreduces
thepressureifnecessarytopreventthe󰘱ow
fromexceedingthelimit.
–Minimumpressureor󰘱owsettoLimit:The
systemtakesnoaction.Usethissettingforno
minimumpressureor󰘱owsetting.
–PressurelimiterrorsincludeP1I_,P2I_,P3I_,
andP4I_.
–FlowrateerrorsincludeK1D_,K2D_,K3D_,and
K4D_.
•Deviation: Deviation:
Deviation:Thesystemalertsyoutothe
problem,butthepumpmaycontinuetorunpast
themaximumorminimumsettingsfor󰘰veseconds
untilthesystem’sabsolutepressureor󰘱ow
boundariesarereached.
•Alarm: Alarm:
Alarm:Thesystemalertsyoutothealarm
causeandshutsdownthepump.
NOTE: NOTE:
NOTE:Alerttriggertimevariesbasedonhowfar
activemeasurementsarefromtheirsetlimits.
3A2527L 15

SetupScreens
Setup Setup
SetupScreen Screen Screen4 4 4Key Key Key
Toenablethepressurealarm:
•Line1(PressureMaximum):Select
Limit Limit
Limit,Deviation Deviation Deviation,orAlarm Alarm Alarm.
Forrunawaycontrol,setthemaximum
󰘱owtoAlarm Alarm
Alarm.Ifthe󰘱owrateexceeds
themaximumenteredonSetupScreen
3for󰘰veseconds,analarmsymbol
appearsonthescreenandthepump
shutsdown.
•Line2(PressureMinimum):Select
Limit Limit
Limit,Deviation Deviation Deviation,orAlarm Alarm Alarm.
Todetectaplugged󰘰lterorpipe,setthe
minimum󰘱owtoDeviation Deviation
Deviation.Ifthe󰘱ow
ratedropsbelowtheminimumentered
onSetupScreen3,adeviationsymbol
appearsonthescreentowarnyouto
takeaction.Thepumpcontinuestorun.
Toenablethe󰘱owratealarm:
•Line3(FlowMaximum):SelectLimit Limit
Limit,
Deviation Deviation
Deviation,orAlarm Alarm Alarm.
Topreventtheconnectedequipment
fromexcessivepressure,setthe
maximumpressuretoLimit.
•Line4(FlowMinimum):SelectLimit Limit
Limit,
Deviation Deviation
Deviation,orAlarm Alarm Alarm.
Forrunawaycontrol,settheminimum
pressuretoAlarm Alarm
Alarm.Ifahosebursts,the
pumpdoesnotchangespeed,butthe
backpressurefalls.Whenthepressure
fallsbelowtheminimumenteredon
SetupScreen2,anAlarmsymbol
appearsonthescreenandthepump
shutsdown.
Todetectaplugged󰘰lterorpipe,setthe
maximumpressuretoDeviation Deviation
Deviation.When
thepressureexceedsthemaximum
enteredonSetupScreen2,aDeviation
symbolappearsonthescreento
warnyoutotakeaction.Thepump
continuestorun.
Thissoftkeyisdisabledbydefault,and
onlyappearsifthePro󰘰le Pro󰘰le
Pro󰘰leLock Lock Lockboxis
checkedonSetupScreen23,page24.
Presstoactivatethepro󰘰lethatyoujust
edited.
Setup Setup
SetupScreen Screen Screen5 5 5
Usethisscreentosetthelowerpumpsize(cc)of
eachpump.Thedefaultisblank;selectthecorrect
lowersize,orcustom.Ifcustomisselected,enterthe
sizeofthelowerincc.Thisscreenalsoactivatesjog
mode,allowingyoutopositionthemotor/pumpshaft
forconnectionordisconnection.
NOTE: NOTE:
NOTE:Themotorwilllimititspressureoutputwhen
theselectedloweris750cc,topreventexceedingthe
pressureratingofthelower.
Figure16SetupScreen5
Setup Setup
SetupScreen Screen Screen5 5 5Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE: NOTE:
NOTE:Threephasesystemsdonot
supportmultiplepumps.
Selecttoenablejogmode.Usethe
arrowkeystomovethemotoror
pumpshaftupordown.
Selectthecorrectpumplowersize
fromthemenu.Thedefaultisblank.
Ifcustomisselected,a󰘰eldopens
foryoutoinputthesizeofthelower
incc.
•Supplypumps
–145cc
–180cc
–220cc
–290cc
•Circpumps
–750cc*
–1000cc
–1500cc
–2000cc
–2500cc
*When750ccisselected,the
maximumforceiscappedto75%
topreventoverpressurizingthe
pump.
16 3A2527L

SetupScreens
Setup Setup
SetupScreen Screen Screen6 6 6
Usethisscreentoviewthegrandtotalizervalueand
tosetorresetthebatchtotalizer.
Figure17SetupScreen6
Setup Setup
SetupScreen Screen Screen6 6 6Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE: NOTE:
NOTE:Threephasesystemsdonot
supportmultiplepumps.
Displaysthecurrentgrandtotalofpump
cycles.This󰘰eldcannotbereset.
Displaysthebatchtotalinselected
volumeunits.
Resetsthebatchtotalizertozero.
Setup Setup
SetupScreen Screen Screen7 7 7
Usethisscreentosetthemaintenanceinterval(in
cycles)foreachpump.Thescreenalsodisplaysthe
currentcyclecount.ErrorcodeMND_appearswhen
thecounterreaches0(zero).
Figure18SetupScreen7
Setup Setup
SetupScreen Screen Screen7 7 7Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE: NOTE:
NOTE:Threephasesystemsdonot
supportmultiplepumps.
Setthemaintenanceinterval(incycles)
foreachpump.
Setup Setup
SetupScreen Screen Screen8 8 8
Usethisscreentosetupthepressurefor
transducer1.Selectingatransducerandapump
activatesclosedlooppressurecontrol.
NOTE: NOTE:
NOTE:Closedlooppressurecontrolrequiresthe
transducertobeinstallednearthepumpoutlet.
Figure19SetupScreen8
Setup Setup
SetupScreen Screen Screen8 8 8Key Key Key
Selectfromthemenuoptions(500psior
5000psi)toenablethetransducer.
Thisoptionenablesclosedlooppressure
controlandassignsthetransducertoa
pump.
•Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
•Forthreephasepumps,selectpump
1.
Enterthecalibrationscalefactorfromthe
transducerlabel.
Enterthecalibrationoffsetvaluefromthe
transducerlabel.
Displaysthecurrenttransducerreading.
3A2527L
17

SetupScreens
Setup Setup
SetupScreen Screen Screen9 9 9
Usethisscreentosetupthepressurefortransducer
2.ThetypicalapplicationismonitoringBPR󰘱uid
pressure.
Figure20SetupScreen9
Setup Setup
SetupScreen Screen Screen9 9 9Key Key Key
Selectfromthemenuoptions(500psior
5000psi)toenablethetransducer.
Enterthecalibrationscalefactorfromthe
transducerlabel.
Enterthecalibrationoffsetvaluefromthe
transducerlabel.
Displaysthecurrenttransducerreading.
Setup Setup
SetupScreen Screen Screen10 10 10
Usethisscreentospecifyhowthesystemresponds
ifthesystempressurebeginstooperateoutsideof
thesystemsettings.
Pressuretransducer2monitorsthepressureatthe
BPR.
Deltapressuremonitorsthedifferencebetweenthe
pumpoutletandtheBPR.
Figure21SetupScreen10
Thefollowingeventscanappear:
•No No
Noevent: event: event:Thepumpcontinuestorunand
issuesnoalert.
•Deviation: Deviation:
Deviation:Thesystemalertstheuserto
theproblem,butthepumpmaycontinuetorun
pastthemaximumorminimumsettingsfor󰘰ve
secondsuntilthesystem’sabsolutepressureor
󰘱owboundariesarereached.
•Alarm: Alarm:
Alarm:Thesystemalertsyoutothealarm
causeandshutsdownthepump.
Setup Setup
SetupScreen Screen Screen10 10 10Key Key Key
Maximumandminimum
pressure.
Canbecon󰘰guredasno
event,deviation,oralarm.
Pressuredifference
betweentransducer1
and2.
18 3A2527L

SetupScreens
Setup Setup
SetupScreens Screens Screens11 11 11and and and12 12 12
Thesescreensareauto-populatedbythesoftware.
Screen11displaystheserialnumbersofmotors1–4,
andScreen12displaystheserialnumbersofmotors
5–8.
NOTES: NOTES:
NOTES:
•Thescreennumbersmaydiffer,dependingonthe
featuresthatareenabled.
•Changingthepumporderwillshifteveryother
pumpuponeposition.Forexample,ifAD00001
ischangedtobepump4,AD00002willbecome
pump1,AD00003willbecomepump2,andsoon.
Figure22SetupScreens11and12(Screen11
shown)
Setup Setup
SetupScreens Screens Screens13 13 13and and and14 14 14
Thesescreensareauto-populatedbythesoftware.
Screen13displaysthesoftwareversionnumbers
ofmotors1–4,andScreen14displaysthesoftware
versionnumbersofmotors5–8.
NOTE: NOTE:
NOTE:Thescreennumbersmaydiffer,depending
onthefeaturesthatareenabled.
Figure23SetupScreens13and14(Screen13
shown)
Setup Setup
SetupScreen Screen Screen15 15 15
Usethisscreentosetyourmodbuspreferences.
NOTES: NOTES:
NOTES:
•Thescreennumbermaydiffer,dependingonthe
featuresthatareenabled.
•Thefollowingare󰘰xedmodbussettings,which
cannotbesetorchangedbytheuser:DataBits:
8,StopBits:2,Parity:None
Figure24SetupScreen15
Setup Setup
SetupScreen Screen Screen15 15 15Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE: NOTE:
NOTE:Threephasesystemsdonot
supportmultiplepumps.
Selectlocalorremotefrom
themenu.Thissettingappliestothe
selectedpumponly.
Localmodeallowsyoutoviewchanges
overthemodbusnetwork,butyoucannot
makechangesoverthemodbusnetwork.
Remotemodeallowsyoutobothview
andchangeinformationoverthemodbus
network.
EnterorchangetheModbusnodeID.
Thevalueisbetween1and246.Each
pumprequiresauniquenodeID,which
identi󰘰esthatpumpifmorethanone
pumpisconnectedtothedisplay.
Selecttheserialportbaudratefromthe
menu.Thisisasystem-widesetting.
•38400kbps
•57600kbps(default)
•115200kbps
3A2527L 19

SetupScreens
Setup Setup
SetupScreen Screen Screen16 16 16
Usethisscreentocon󰘰gureandcontrolthetank󰘰ll
featureandIntelligentPaintKitchenperipherals.
NOTES: NOTES:
NOTES:
•Thescreennumbermaydiffer,dependingonthe
featuresthatareenabled.
•Thealerttriggertimevariesbasedonhowfar
activemeasurementsarefromtheirsetlimits.
Figure25SetupScreen16
Setup Setup
SetupScreen Screen Screen16 16 16Key Key Key
Selectthisboxtomanuallyactivatethe
󰘰llsolenoidoutputonport4,pin3.
Selectthisboxtoenablethetankto
automatically󰘰ll.Youcanthensetthe
󰘰lllevels.
Whenthetanklevelreachesthis
level,the󰘰llsolenoidturnsoff.
Thisvaluecannotbehigherthan
thelevelbelow.
Whenthetanklevelreachesthis
level,the󰘰llsolenoidturnson.
Thisvaluecannotbelowerthan
thelevelabove.
Con󰘰gurethelow󰘰llpump󰘱ow
noti󰘰cationforadeviationoranalarm
andsetthetime-outvalueinseconds.
Ifa1%levelchangeisnotdetected
withthetimeoutperiodinseconds,the
systemtakesactionbasedontheevent
type.
20 3A2527L