Graco 222461 Operation manual

308113KINSTRUCTIONS-PARTS LIST
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
Electronic Lubricant Valve, Metered or Unmetered
Hi-Flow In-Line Dispense Valves
1500 psi (105 bar) Maximum Working Pressure
FOR USE WITH PETROLEUM-BASED LUBRICANTS ONLY
WITHOUT METER
222461 For Oil, includes cap
222561 For Oil, includes Hi-Flow nozzle
WITH ELECTRONIC METER
Measures in gallons/quarts/pints*
222471 For Oil, includes cap {
222441 For Oil, includes Hi-Flow nozzle {
*Meter is factory-set in quarts
Measures in liters
222571 For Oil, includes cap {}
222541 For Oil, includes Hi-Flow nozzle {}
{These products contain P/N 222560
which is Factory Mutual
approved as intrinsically safe for
Class I, Division1, Groups A,B,C,D.
}These products contain P/N 222660
which is listed by the Canadian
Standards Association as certified
as intrinsically safe for Class I,
Division 1, Groups A,B,C,D.
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
ECOPYRIGHT 1990, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
02235
02234
02233
02232
MODEL 222471
or 222571
MODEL 222441
or 222541
MODEL 222561
MODEL 222461

2 3081132
Table of Contents
Graco Phone Number 2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation
Electronic Meter 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dispense Valves 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting
Electronic Meter 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dispense Valve 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service
Electronic Meter 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dispense Valve 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Lists and Drawings
Dispense Valve 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unmetered Dispense Valves 11. . . . . . . . . . . . . . . . . .
Electronic Meter 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Warranty 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Phone
Number
TO PLACE AN ORDER, contact your Graco
distributor, or call this number to identify the distributor
closest to you: 1–800–533–9655 Toll Free
Technical Data
Electronic Meter
Flow range* 0.12 to 12.0 gpm. . . . . . . . . . . . . . . . . . . . .
0.456 to 45.6 lpm
Maximum operating pressure 1500 psi (105 bar). . . . .
Weight (bare meter) 1.9 lb (0.95 kg). . . . . . . . . . . . . . . .
Units of measurement Factory-set in quarts.. . . . . . . . .
Display shows quantity in 0.01 increments
up to 199.99 gallons, quarts, or pints.
Totalizes in gallons or liters up to 19,999 units.
Inlet and outlet 1/2 npt, non-directional flow. . . . . . . . . .
Operating temperature range –4_F to 130_F. . . . . . .
(–20_C to 55_C)
Storage temperature range –40_F to 140_F. . . . . . . .
(–40_C to 60_C)
Battery specifications
Rated discharge current 100 microamps. . . . . . . . . .
Rated capacity 1.0 amp hour. . . . . . . . . . . . . . . . . . . .
Maximum continuous discharge
current 1.0 milliamp. . . . . . . . . . . . . . . . . . . . . . . . . . .
Wetted parts aluminum, nickel, bronze,. . . . . . . . . . . . .
stainless steel #304, carbon steel,
cast ALNICO 8, nitrile rubber
Dispense Valve
Flow capability 12.0 gpm (45 lpm). . . . . . . . . . . . . . . . .
at 50 psi (3.5 bar) pressure loss
using hydraulic fluid
Maximum operating pressure 1500 psi (103 bar). . . . .
Weight (without meter) 4 lb (1.8 kg). . . . . . . . . . . . . . . .
Inlet and outlet 1/2 npt. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wetted parts aluminum, carbon steel,. . . . . . . . . . . . . . .
copper, polyurethane, nitrile rubber
*Tested in No. 10 motor oil. Flow rates vary with fluid
pressure and viscosity.

308113 3
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
DThis equipment is for professional use only.
DRead all instruction manuals, tags, and labels before you operate this equipment.
DUse the equipment only for its intended purpose. If you are not sure, call your Graco
representative.
DDo not alter or modify this equipment.
DCheck equipment daily. Repair or replace worn or damaged parts immediately.
DDo not exceed the maximum working pressure of the lowest-rated system component. Refer to
the Technical Data on page 2 for the maximum working pressure of this component.
DUse fluids and solvents that are compatible with the equipment wetted parts. Refer to the
Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s
warnings.
DDo not use 1,1,1–trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids that contain such solvents in pressurized aluminum equipment. Such use could result in a
chemical reaction, with the possibility of explosion.
DDo not use hoses to pull equipment.
DRoute hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not
expose Graco hoses to temperatures above 82_C (180_F) or below –40_C (–40_F).
DDo not lift pressurized equipment.
DComply with all applicable local, state, and national fire, electrical, and safety regulations.
WARNING
WARNING
INSTRUCTIONS

4 3081134
SKIN INJECTION HAZARD
Spray from the dispensing valve, leaks, or ruptured components can inject fluid into your body and
cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on
the skin can also cause serious injury.
DFluid injected into the skin may look like just a cut, but it is a serious injury. Get immediate
surgical treatment.
DDo not point the dispensing valve at anyone or at any part of the body.
DDo not put your hand or fingers over the end of the dispensing valve.
DDo not stop or deflect leaks with your hand, body, glove, or rag.
DUse only extensions and no-drip tips that are designed for use with your dispensing valve.
DDo not use a low-pressure flexible nozzle with this equipment.
DFollow the Pressure Relief Procedure on page 7 before you clean, check, or service this
equipment.
DTighten all fluid connections before you operate this equipment.
DCheck the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. Do
not repair high pressure couplings; you must replace the entire hose.
WARNING
WARNING

308113 5
Operation – Electronic Meter
Never operate the meter with the black plastic
cover removed. The cover protects the meter from
damage due to impact. Meters are factory sealed
to keep moisture and dirt out. See the Service
section before you service the meter.
CAUTION
To prevent line contamination, which can cause
equipment malfunction or damage, flush the lines
before you install this equipment in the system.
CAUTION
To Activate the Digital Display
Press the RESET key pad to clear the meter before
you start a new dispense cycle. This is the best way
to activate the meter, because it also clears the
quantity of the last dispense cycle.
The digital display can also be activated by pressing
the TOTAL key pad or by running fluid through the me-
ter. See Fig. 1.
NOTE: The digital display of the meter goes blank
after approximately two minutes of non-use.
Function of TOTAL
When the digital display is blank, press and release the
TOTAL key pad to display the quantity of the last dis-
pense cycle. See Fig. 2.
To see the accumulated total of fluid dispensed
through the meter, press and hold the TOTAL key pad.
The accumulated total is shown in gallons for the
gallon/quart/pint meter, and in liters for liter meter. The
meter can accumulate a running total of up to 19999
gallons (or liters) dispensed before returning to zero.
See Fig. 3.
Function of RESET
Press the RESET key pad to clear the quantity of the
last dispense cycle and return the digital display to all
zeros. See Fig. 1.
To Change the Measurement Units
(gallon/quart/pint meter only)
The meter is factory-set to dispense in quarts. To
change the measurement units, press and hold the
RESET key pad until the measurement unit on the
right side of the digital display is flashing. Then press
the TOTAL key pad until the desired measurement unit
is shown. Release both key pads. See Fig. 4.
To be sure the proper amount of fluid is dispensed,
always use the same measurement unit for a par-
ticular fluid.Units should be changed only by autho-
rized employees.
CAUTION
For Maximum Dispensing Accuracy
(gallon/quart/pint meter only)
Set the meter to dispense in pints or quarts when dis-
pensing 1 gallon or less.
Always press the RESET key pad to clear the meter
before a new dispense cycle.
QTS
PTS
PINTS
QUARTS
GALLONS GAL
GAL
GAL
GRACO
Press RESET to
clear
TOTAL RESET
EXAMPLE OF ACCUMULATED TOTAL
DIGITAL DISPLAY
EXAMPLE OF MEASUREMENT UNITS
Fig. 1
Fig. 2
Fig. 3
QTS
Fig. 4
EXAMPLE OF TOTAL FOR
LAST DISPENSE CYCLE

6 3081136
Operation – Metered and Unmetered
Dispense Valves
Fig. 5
1
2
B
A
Rotate knurled sleeve of coupler (b)
clockwise to open it for dispensing
Unscrew before dispensing fluid
1
2
02229
WARNING
To reduce the risk of fluid injection, always grasp
the nozzle housing (B) from the threaded end, not
from the front, when you adjust the nozzle.
To prevent line contamination, which can cause
equipment malfunction or damage, flush the lines
before you install this equipment in the system.
CAUTION
If you are not using a Hi-Flow nozzle, remove the cap
(A) from the tube. See Fig. 5.
To dispense from the Hi-Flow nozzle (B), turn the
knurled sleeve clockwise until it is open. Trigger the
valve. See Fig. 5.
When the dispense cycle is completed, release the
trigger, and close the nozzle by screwing the knurled
sleeve fully counterclockwise. See Fig. 5.
For electronic metered valves, press the RESET key
pad on the meter to clear it before the next dispense
cycle. See Fig. 1.
Trigger the dispense valve. Lubricant begins to flow
with the slightest movement of the trigger and contin-
ues to flow until the trigger is released.
When you dispense lightweight fluids, such as auto-
matic transmission fluid, increase the free play of the
dispense valve trigger. This reduces the flow and re-
duces splashing of the fluid. To adjust the trigger free
play, loosen the adjusting screw locknut (C). Back the
screw (D) out until the desired flow is achieved, then
tighten the locknut securely. See Fig. 6.
To lock the control valve in the open position, engage
the trigger latching pin in the latch (E). See Fig. 6. To
release the latch, squeeze and release the trigger.
02231
Fig. 6
D
E
C
Clean the strainer frequently. See page 9 for
instructions.

308113 7
Troubleshooting – Electronic Meter
PRESSURIZED EQUIPMENT HAZARD
The equipment stays pressurized until
pressure is manually relieved. To re-
duce the risk of serious injury from pres-
surized fluid, accidental spray from the dispenser
or splashing fluid, follow the Pressure Relief Pro-
cedure whenever you:
DAre instructed to relieve pressure
DStop dispensing
DCheck, clean, or service any system equipment
DInstall or clean fluid nozzles
WARNING Pressure Relief Procedure
1. Turn off the power supply to the pump.
2. Trigger the valve into a waste container to relieve
pressure.
3. Open any bleed-type master air valves and fluid
drain valves in the system.
4. Leave the drain valve open until you have com-
pleted repairs and are ready to pressurize the sys-
tem.
NOTE: Before you check or repair the meter, be sure
all other valves, controls, and the pump are operating
properly. Also see Troubleshooting – Dispense
Valve on page 9.
Problem Cause Solution
Digital display does not
activate.
Electronic control is malfunctioning. Replace the electronic control.
Order Part No. 235878
for gallons/quarts/pints.
Order Part No. 235901
for liters.
There is no fluid flow. Metering unit is malfunctioning. Replace the metering unit.
Order Part No. 235873
for gallons/quarts/pints.
Order Part No. 235904
for liters.
Dispense valve strainer is clogged. Remove and clean strainer.
Digital display is dim. Battery in electronic control is worn. Replace electronic control within
approximately one week of when you
notice the dimness.
See the part numbers above.

8 3081138
Service – Electronic Meter
To avoid damaging the electronic components of
the control:
DAlways use the personal grounding strap
provided with a replacement metering unit
and electronic control when you remove the
cover (1), and while you replace the parts.
This strap protects the electronic
components from damage due to
electrostatic discharge.
DDo not lay anything on the control.
DBe sure the open side of the control faces up
if you lay it down.
DDo not twist or force parts. Align parts
properly as instructed.
CAUTION
WARNING
To reduce the risk of a fire, explosion, and serious
burns to the body, handle and dispose of a used
electronic control (103) properly.
The electronic control contains a lithium battery.
Do not short circuit, charge, force over discharge,
disassemble, crush, penetrate, incinerate, or heat
the battery to a temperature exceeding 185_F
(85_C). Any misuse or abuse of the battery may
cause it to leak or explode.
1. Relieve the pressure.
WARNING
To reduce the risk of serious injury, when you are
instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 7.
2. Attach the disposable grounding wrist strap to your
wrist. Connect the adhesive-backed copper foil at
the other end to any convenient electrical ground,
such as the grounding screw or metal case of a
grounded electrical outlet.
3. Lift the bottom edge of the black cover (101) away
from the meter (102), and pull the cover off.
Remove and discard the screws (106). Lift off the
electronic control (103). Remove and discard the
large o-ring (104).
4. Install a new metering unit (102) and/or electronic
control (103). Install the large o-ring (104) over the
lip on top of the metering unit (102). Align the
notch on the side of the electronic control (103)
with the notch on the side of the metering unit
(102). Install the new screws (106), and torque
them oppositely and evenly to 4 to 6 in-lb (0.45 to
0.68 N-m).
5. Install the cover so the rolled-in edges are parallel
with the inlet fluid passage of the metering unit.
Use only genuine Graco replacement parts. The use of any other parts may impair the intrinsic safety of this
meter. This could result in a failure, which could cause serious bodily injury and/or substantial property
damage.
WARNING
Fig. 7
101
103
102
104
106
DETAIL A
104
106
02175C
02174C

308113 9
Troubleshooting – Dispense Valve
Problem Cause Solution
Lubricant continues to flow
after the trigger is released.
Valve may be out of adjustment. Adjust the valve.
Valve spring is weak, o-rings are worn, or
valve poppet is unseated.
Check internal valve parts.
Lubricant leaks past the push
rod packing (12).
Push rod or packing is worn. Replace push rod or packing.
Service
NOTES:
DRelieve the pressure before you service the
control valve.
WARNING
To reduce the risk of serious injury, when you are
instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 7.
DRefer to the Parts Drawing on page 10 when you
service the control valve.
DClean and check all parts thoroughly after you
disassemble them, and replace worn or damaged
parts.
DThe reference numbers and letters in parentheses
in the text correspond to the numbers and letters in
the text, parts drawings, and parts lists.
Clean the Strainer Frequently
Relieve the pressure. Remove the swivel (19), and
unscrew the strainer (19a). Clean the filter in mineral
spirits. Reassemble, and torque the swivel to 19 to 21
ft-lb (26 to 28 N-m).
Adjust the Valve
Loosen the locknut (8). Turn the adjusting screw (9) in
or out as needed. To stop the fluid flow, all of the pres-
sure of the screw (9) against the push rod (20) must
be released.
When the valve handle is properly adjusted, there is a
small amount of free play. After you adjust the valve,
hold the adjusting screw in place, and securely tighten
the locknut.
Check Internal Valve Parts
Relieve the pressure. Disconnect the valve from the
hose. Remove the valve plug (22). Several other
parts will come out with the plug. Clean the valve cav-
ity and seat (18). Inspect the seat for nicks. If the
seat is damaged, send the valve to a Graco-authorized
service center for repair. If the seat is not damaged,
reassemble the valve.
Replace Push Rod or Packing
Relieve the pressure. Disconnect the valve from the
hose. Push out the pin (2) of the trigger latch. Swing
the trigger out of the way. Remove the guide (10),
gasket (4) and push rod (20). Use a dull instrument to
remove the packing (12). Install a new gasket, and
reassemble the valve.
WARNING
Use only genuine Graco replacement parts. The
use of any other parts may impair the intrinsic
safety of this meter. This could result in a failure,
which could cause serious bodily injury and/or
substantial property damage.

10 30811310
Parts – Valve
Model 224304
Valve Only
**214008 Repair Kit
Must be purchased separately.
Includes:
Ref No. Qty
41
53
62
12 1
13 1
23 1
22
**6
**13
14
**5
19a
23**
18
21
20
4**
12**
10
15
17
9
8
3
7
2
19b 1
16
11
24
Torque to
19 to 21 ft-lb
(26 to 28 N-m) 02228
15
Ref
No. Part No. Description Qty
Ref
No. Part No. Description Qty
1 108445 PIN, spring; 5/32 in. (4.0 mm) dia;
7/8 in. (22.2 mm) long 1
2 101354 PIN, roll; 3/16 in. (5 mm) dia;
1–1/8 in. (28.6 mm) long 1
3 101421 PIN, cotter; 5/8in. (16 mm) dia;
3/8 in. (9.5 mm) long 1
4** 150451 GASKET, copper 1
5** 155500 O-RING; nitrile rubber 1
6** 156401 O-RING; nitrile rubber 2
7 157974 WASHER, special 1
8 158213 NUT, lock; 3/8–24 1
9 158214 SCREW, slotted headless set;
1/8–24 x 9/16 1
10 158668 GUIDE, push rod 1
11 158671 SPRING, torsion 1
12** 158673 PACKING, v-block; nitrile rubber 1
13** 158674 O-RING; nitrile rubber 1
14 159080 SPRING, compression 1
15 159118 TRIGGER 1
16 159168 LATCH, trigger 1
17 159484 PIN, pivot 1
18 160708 SEAT, valve 1
19a 159259 STRAINER 1
19b 202994 ADAPTER, swivel; 1/2 npt 1
20 203977 ROD, push 1
21 158658 VALVE BODY 1
22 158662 PLUG, valve 1
23** 217316 VALVE, piston 1
24 111853 GASKET 1

308113 11
Parts – Metered and Unmetered
Dispense Valves
1
1
2
23
4
5
6
4a
4e
4d
4c
4b
02230
02229
Without Meter
Model 222461, Includes Cap
Ref
No. Part No. Description Qty
1 224304* VALVE 1
2 186660 SPOUT 1
3 224062 CAP & CHAIN 1
7 172479{TAG, WARNING, not shown 1
Model 222561, Includes Hi-Flow Nozzle
Ref
No. Part No. Description Qty
1 224304* VALVE 1
2 186660 SPOUT 1
4 223920 HI-FLOW NOZZLE see parts to right 1
7 172479{TAG, WARNING, not shown 1
With Gallon/Quart/Pint Meter
Model 222471, Includes Cap
Ref
No. Part No. Description Qty
1 224304* VALVE 1
2 186660 SPOUT 1
3 224062 CAP & CHAIN 1
5 235880** METER, gallon/quart/pint 1
6 158491 NIPPLE 1
7 172479{TAG, WARNING, not shown 1
Model 222441, Includes Hi-Flow Nozzle
Ref
No. Part No. Description Qty
1 224304* VALVE 1
2 186660 SPOUT 1
4 223920 HI-FLOW NOZZLE see parts below 1
5 235880** METER, gallon/quart/pint 1
6 158491 NIPPLE 1
7 172479{TAG, WARNING, not shown 1
With Liter Meter
Model 222571, Includes Cap
Ref
No. Part No. Description Qty
1 224304* VALVE 1
2 186660 SPOUT 1
3 224062 CAP & CHAIN 1
5 235900** METER, liter 1
6 158491 NIPPLE 1
7 172479{TAG, WARNING, not shown 1
Model 222541, Includes Hi-Flow Nozzle
Ref
No. Part No. Description Qty
1 224304* VALVE 1
2 186660 SPOUT 1
4 223920 HI-FLOW NOZZLE see parts below 1
5 235900** METER, liter 1
6 158491 NIPPLE 1
7 172479{TAG, WARNING, not shown 1
Hi-Flow Nozzle
Model 223920
Included with valves 222561, 222441, 222541
Ref
No. Part No. Description Qty
4a 186528 STEM, nozzle 1
4b 186–529 SLEEVE, nozzle 1
4c 158032 O-RING 1
4d 155463 O-RING 1
4e 110956 O-RING 1
{Extra Warning tags are available free.
* See parts on page 10.
** See parts on page 12.

12 30811312
Parts – Electronic Meter
101
103
102
104
106
02174C
Model 235880, Meter – Gallon/Quart/Pint
Includes replaceable items 101 through 106.
Ref
No. Part No. Description Qty
101 109118 COVER 1
102 235873* METERING UNIT – gal/qt/pt 1
103 235878* ELECTRONIC CONTROL – gal/qt/pt 1
104 109137 O-RING 1
106 112093 SCREW 6
Model 235900, Meter – Liter
Includes replaceable items 101 through 106.
Ref
No. Part No. Description Qty
101 109118 COVER 1
102 235904* METERING UNIT – liter 1
103 235901* ELECTRONIC CONTROL – liter 1
104 109137 O-RING 1
106 112093 SCREW 6
*Replacement screws and o-rings are included with items
102 and 103.
The Graco Electronic Dispense Valve
Warranty and Disclaimers
Graco warrants all equipment manufactured by it and bearing its name to be free from defects in material and workmanship on the date
of sale to the original purchaser for use. As purchaser’s sole remedy for breach of this warranty, Graco will, for a period of twelve
months from the date of sale, repair or replace any part of the equipment proven defective, with the exception of defects in the
electronic meter control, including the battery, which will be repaired or replaced for twenty-four months from the date of sale. This
warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for, any malfunction, damage or wear caused by faulty installation,
misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility with Graco
equipment of structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claim. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment
will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material
or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor and transportation.
Disclaimers and Limitations. The terms of this warranty constitute purchaser’s sole and exclusive remedy and are in lieu of any other
warranties (express or implied), including warranty of merchantability or warranty of fitness for a particular purpose, and of any
non-contractual liabilities, including product liabilities, based on negligence or strict liability. Every form of liability for direct, special or
consequential damages or loss is expressly excluded and denied. In no case shall Graco’s liability exceed the amount of the purchase
price. Any action for breach of warranty must be brought within two (2) years of the date of sale.
Equipment not covered by Graco Warranty. Graco makes no warranty, and disclaims all implied warranties of merchantability and
fitness for a particular purpose, with respect to accessories, equipment, materials, or components sold but not manufactured by
Graco. These items sold, but not manufactured by Graco (such as electric motor, switches, hose, etc.) are subject to the warranty, if
any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
MM 308113
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
308113 February 1991, Revised 06/2006