Graco 10:1 Dyna-Star 247444 Use and care manual

312349G
Instructions, Repair and Parts
10:1 Dyna-Star®
Pump Module
Provides lubricant flow and pressure to operate a single line parallel automatic lubrication
system. For automatic lubrication systems only.
Single Line Parallel Automatic Lubrication Systems
247444, 247574: Pump Module
243170: Hydraulic Vent Valve Kit
247538: Hydraulic Control Module Kit
Custom Tank Installation Kit: 60#: 247970; 120#: 247456; 400#: 247457
3500 psi (24 MPa, 240 bar) Maximum Lubricant Outlet Pressure
3500 psi (24 MPa, 240 bar) Maximum Hydraulic Fluid Inlet Pressure
350 psi (2.4 MPa, 24.1 bar) Maximum Regulated Hydraulic Fluid Pressure
Single Line Series Progressive Lubrication Systems
247706, 247707: Pump Module
247705: Hydraulic Control Module Kit for Remote Mounting with Standard Refinery Drums
247538: Hydraulic Control Module Kit
4500 psi (31 MPa,310 bar) Maximum Lubricant Outlet Pressure
3500 psi (14 MPa, 24.0 bar) Maximum Hydraulic Fluid Inlet Pressure
450 psi (3.1 MPa, 31.0 bar) Maximum Regulated Hydraulic Fluid Pressure
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
Model 247444 Model 247574Model 247706 Model 247707
ti11453 ti11454 ti10643 ti10911
ENG

Warnings
2312349G
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area.
• Use only grounded hoses.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
SKIN INJECTION HAZARD
High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispense valve at anyone or at any part of the body.
• Do not put your hand over the end of the dispense nozzle.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.

Warnings
312349G 3
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear impervious gloves when spraying or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
•Gloves
• Hearing protection
WARNING

Unpacking
4312349G
Unpacking
The Dyna-Star pump module was carefully packaged for
shipment by Graco. When the package arrives, perform
the following procedure to unpack the units:
1. Inspect the shipping box carefully for shipping
damage. Contact the carrier promptly if damage is
discovered.
2. Unseal the box and inspect the contents carefully.
There should not be any damaged parts.
3. Compare the packing slip against all items included
in the box. Any shortages or other inspection
problems should be reported immediately.
4. Store the box and packing materials in a safe place
for future use. Graco recommends that all packing
materials be saved in case the unit needs to be
shipped again.
Pump Module Overview
Pump Module Capabilities
Pump Modules 247444 and 247574 for
Injector-based, Automatic Lubrication Systems:
provide lubricant flow and pressure to operate a single
line parallel automatic lubrication system. The module
requires a hydraulic power supply and a timed signal
from a lubrication controller. Based on these signals, the
pump module provides lubricant flow and pressure to
operate the injectors and vents the injector system to
reset the injectors.
Pump Modules 247706 and 247707 for Single Line,
Series Progressive-based, Automatic Lubrication
Systems: provide lubricant flow and pressure to
operate a single line, series progressive, automatic
lubrication system. The module requires a hydraulic
power supply and a timed signal from a lubrication
controller.
Pump Module Operation
(See FIG. 4, page 8)
Cycles for Pump Modules 247444 and 247574 for
injector-based, Automatic Lubrication Systems
1. Upon receiving a signal from a 24-volt Lubrication
Controller (J), the 3-way Solenoid Valve (F) opens,
starting the Pump (D) and closes the Vent Valve (U).
2. The pump builds pressure until the pressure switch
in the system sends a signal to the Lubrication
Controller (J), ending the cycle or Pump (D) stalls.
3. The Lubrication Controller (J) terminates the 24-volt
signal to the 3-way Solenoid Valve (F).
4. The 3-way Solenoid Valve (F) closes, stopping the
Pump (D) and opening the Vent Valve (U) into the
Reservoir (P).
5. The Pressure Reducing Valve (S) and Flow Control
Valve (N) control the pump output pressure and
cycle rate.
Cycles for Pump Modules 247706 and 247707 for
Single Line, Series Progressive-based, Automatic
Lubrication Systems
1. Upon receiving a signal from the 24-volt Lubrication
Controller (J), the 3-way Solenoid Valve (F) opens;
starting the Pump (D).
2. The Pump (D) provides lubricant flow and pressure
until the Lubrication Controller (J) terminates the
signal to the 3-way Solenoid Valve; stopping the
Pump.
3. The Pressure Reducing Valve (S) and Flow Control
Valve (N) control the pump output pressure and
cycle rate.

Pump Module Assembly
312349G 5
Pump Module Assembly
Models 247706 and 247707 only
For divider valve-based automatic lubrication systems.
(Unless otherwise indicated, see FIG. 1).
1. Install Pump (D) on Reservoir (P).
2. Remove Vent Valve Hydraulic Control (J) fitting and
replace with Plug (R) (FIG. 6, page 9).
3. Install Hydraulic Control Module on Reservoir (P).
4. Connect Tank Line (G) to Pump (D).
5. Connect Pump High Pressure Hydraulic Line (H) to
Pump (D).
6. Install Pressure Relief Kit (247902) to Pump Outlet.
7. Install model number label as shown in FIG. 2.
FIG. 1 Model 247706 shown
D
P
Hydraulic Control
Module
G
H
Kit 247902
ti11453
Pressure Relief
FIG. 2
Install
Label Here
Identification

Installation
6312349G
Installation
Read instruction manual 312350 BEFORE installing this
product.
Grounding (for non-mobile installation)
(See FIG. 3 below)
1. Loosen grounding lug locknut (A) and washer (B).
2. Insert one end of a 12 gage (1.5 mm2) minimum
ground wire (C) into slot in lug (D). Tighten locknut
securely.
3. Connect other end of wire to true earth ground. To
order a ground wire and clamp, order part number
222011.
FIG. 3
Pump Module
(See FIG. 4, page 8)
Mount Reservoir (P) on sturdy, flat surface with 6 (six),
3/8-inch diameter bolts. Note location of Fill Port (K),
Hydraulic Lines (A) and Lubricant Outlet Connection (C)
for easy access once installed.
1. Install Ball Valve (AA) (user provided) in the 3/8-inch
High Pressure Hydraulic Line (X).
2. Connect the 3/8-inch High Pressure Hydraulic Line
(X) to the High Pressure Hydraulic Connection
swivel (Y).
3. Connect the 3/4-inch Hydraulic Tank Line (T) to the
Tank Hydraulic Connection swivel (Z).
4. Connect the 24 VDC timer controlled signal to the
3-way Solenoid Valve (F).
5. Connect High Pressure Lubricant Supply Line (G) to
the Lubricant Output Connection (C) for Single Line
Parallel Systems or to Pressure Relief Kit Output
Connection for Single Line, Series
Progressive-based Systems.
6. Ground system (see GROUNDING). Mount
Reservoir (P) to grounded chassis member.
Vent Valve Kit for Custom Tank Installation
(Unless otherwise indicated, see FIG. 5 and FIG. 6, page
9)
1. Weld the bracket (FIG. 7, page 10) in place per
recommended configuration for mounting the vent
valve. Paint the bracket if desired.
2. Connect the Hydraulic Control Line (A) to control
module Vent Valve Hydraulic Control (J).
3. Connect Pump Output Connection line (C) to Pump
outlet.
4. Connect the High Pressure Lubricant Supply Line
(G, FIG. 4, page 8) feeding the injector system to the
Lubricant Output (E).
5. Connect the Vent Line (F) to Custom Tank (user
provided).
• Be sure unit is securely mounted before operation.
• Do not lift pressurized equipment.
• The hydraulic system must be depressurized before con-
necting High Pressure Hydraulic Lines (A).
• Be sure Breather (M) is not plugged before filling Reser-
voir (P).
A
CB
Dti0720
CAUTION
The hydraulic supply must be 10µfiltered or better and sup-
ply 0.5 - 3.0 gpm (1.9 - 11.4 lpm) at 300 psi - 3500 psi (21
bar - 241 bar (2.1 MPa - 24 MPa).

Installation
312349G 7
Hydraulic Control Module for Custom Tank
Installation
(Unless otherwise indicated, see FIG. 5 and FIG. 6, page
9)
1. Mount control module on a flat, sturdy surface per
the recommended configuration (Fig. 2, page 8).
2. Connect Pump Tank Line (G) to pump hydraulic
outlet port.
3. Connect Vent Valve Hydraulic Control (J)
connection to the hydraulic control line (A).
4. Connect the Pump High Pressure Hydraulic Line
(H) to the pump hydraulic input port.
5. Connect high pressure hydraulic supply to the High
Pressure Hydraulic Connection (L) and the tank
lines to the Hydraulic Tank Connection (K).
6. Connect the 3-way Solenoid Valve (P) to the timer.
Hydraulic Control Module 247705
(For Single-line, Progressive, Automatic Lubrication
Systems with refinery reservoir installation)
(Unless otherwise indicated, see FIG. 5 and FIG. 6, page
9)
1. Mount control module on a flat, sturdy surface. The
6-foot hydraulic supply and hydraulic tank line must
reach the pump when installed in the refinery
reservoir.
2. Connect Pump Tank Line (G) to pump hydraulic
outlet port.
3. Remove Vent Valve Hydraulic Control (J) and add
plug (R) to vent port.
4. Connect the Pump High Pressure Hydraulic Line
(H) to the pump hydraulic input port.
5. Connect high pressure hydraulic supply to the High
Pressure Hydraulic Connection (L) and the tank
lines to the Hydraulic Tank Connection (K).
Coil should always be installed with lettering facing
out.

Installation
8312349G
Typical Installation
The installation shown in Figures 4, 5, 6 and 7 are only a guide for selecting and installing system components. Con-
tact your Graco distributor for assistance in planning a system to suit your needs.
Key:
A High pressure hydraulic lines
B Hydraulic tank line
C Lubricant output connection
D Pump
E Ignition switch*
F 3-Way solenoid valve
G High-pressure lubricant supply lines*
H Injector banks*
J Lubrication controller*
K Fill port
LOverflowport
M Breather
N Flow control valve (FCV)
P Reservoir
R Ground wire (for non-mobile installation)*
S Pressure reducing valve (PRV)
T Hydraulic tank line*
U Vent valve
V Vent line
W Follower plate (optional)
X High pressure hydraulic line*
Y High pressure hydraulic connection (swivel)
Z Tank hydraulic connection (swivel)
AA Ball valve*
AB Level indicator
*User provided
FIG. 4
H
G
E
J
R
D
B
A
AB
C
M
L
P
W
V
K
G
F
N
Y
Z
S
AA
T
X
Hydraulic
Reservoir
Return From Hydraulic
Power Supply
Front Back
Low Reservoir
Level Switch
(Level Indicator,
optional)
Pressure Switch
for System Control
Remote Alarm Device
(Light or Horn)
(user provided
Controller
Capabilities
U
ti09649b

Installation
312349G 9
Vent Valve Installation Kit
FIG. 5
Key:
A Hydraulic control line
B Vent valve
C Pump output connection line
D Pressure relief valve
E Lubricant output
F Vent line
Control Module Installation Kit
FIG. 6
Key:
G Pump tank line
H Pump high pressure hydraulic line
J Vent valve hydraulic control
K Hydraulic tank connection
L High pressure hydraulic connection
M Pressure reducing valve
N Flow control valve
P 3-way solenoid valve
Q Regulated hydraulic pressure gauge
R Plug for systems without vent valves. (Installed in Vent
port instead of J, for models 247706 and 247707 only).
*coil should always be installed with lettering facing out
A
B
C
D
E
F
ti9647a
ti11457
Q
*
P
MN
K
J
H
G
L
Vent
Port
R

Installation
10 312349G
Custom Tank Installation
FIG. 7
Vent return port
1/2-inch npt (f)
Vent valve bracket weld locations
Pump mounting Ø.343 or 5/16-18 (4x)
Control module Ø.343 or
5/16-18 (2x)
18.0 Max
5.0 5.0
6.875
3.536
3.536
ti9653a