Graco Reactor 25D612 User manual

3A5540D
EN
Instructions
Reactor®Connect Installation Kit
For Reactor 2 Electric and Hydraulic Systems
For remotely changing system settings on Graco Reactor 2 E-30, E-XP2, H-30, H-40, H-50,
H-XP2, and H-XP3 systems. For professional use only.
Models: 25D612, 25E656
Important Safety Instructions
Read all warnings and instructions in this manual
and in the Reactor®2 manual. Save all instructions.
IMPORTANT
By operating your Reactor 2 system with the cellular
module installed, you are accepting the Graco Reactor
Connect Terms and Conditions and Software License
Agreement (“Terms”).
To review the Terms, install the Reactor Connect on
your mobile device or visit www.graco.com.

2 3A5540D
Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Agency Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . 6
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Mount Cellular Module . . . . . . . . . . . . . . . . . . . . 9
Update ADM Software . . . . . . . . . . . . . . . . . . . 10
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Connect App to Reactor . . . . . . . . . . . . . . . . . . 11
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Reactor Connect . . . . . . . . . . . . . . . . . . . . . . . . 12
Cellular Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
View Cellular Screen . . . . . . . . . . . . . . . . . . . . . 13
Reset Reactor Key . . . . . . . . . . . . . . . . . . . . . . 13
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Disconnect Cellular Module . . . . . . . . . . . . . . . . 14
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Cellular Module and Antenna . . . . . . . . . . . . . . 15
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Technical Specifications . . . . . . . . . . . . . . . . . . . . 17
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 18
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 18
Models
Related Manuals
Kit Included Cellular Module Description
25D612 25M720 3G cellular module, operational worldwide
25E656 25E372 LTE CAT-1 (4G) cellular module, only operational in
the United States and Canada
Manual in
English Description
333023 Reactor 2 E-30 and E-XP2 Proportioning Systems
(Operation)
333024 Reactor 2 E-30 and E-XP2 Proportioning Systems
(Repair-Parts)
334945 Reactor 2 Hydraulic Proportioning Systems
(Operation)
334946 Reactor 2 Hydraulic Proportioning Systems
(Repair-Parts)

Agency Approvals
3A5540D 3
Agency Approvals
NOTE: Cellular module kit 25M833 contains Part 25M720. Cellular module kit 25E658 contains Part 25N372.
Description Approvals
MODULE, cellular, worldwide (25M720)
MODULE, cellular, United States and Canada only
(25N372)

Warnings
4 3A5540D
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.
When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this
manual where applicable.
WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause
electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing
or installing equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Specifications in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical
Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For
complete information about your material, request Safety Data Sheets (SDSs) from distributor or
retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and
create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing
equipment, follow the Pressure Relief Procedure and disconnect all power sources.

Warnings
3A5540D 5

Typical Installation
6 3A5540D
Typical Installation
FIG. 1: Typical Reactor Connect Cell Module Installation (Reactor 2 Electric Shown)
WLD
A
C
D
B
E
F
CA
AA

Typical Installation
3A5540D 7
FIG. 2: Typical Reactor Connect Cell Module Installation (Reactor 2 Electric Shown)
WLD
ADM
B
A
D
F
E
C
AA
Ref. Description
A Cellular Module
AA Cellular Module Nuts
ADM* Advanced Display Module
B Antenna
C Bracket
CA* Bracket Screws
D Cellular Module CAN Cable
E CAN Cable Tee
F* TCM CAN Cable
*Included with Reactor 2 proportioner.
Ref. Description

Overview
8 3A5540D
Overview
The Reactor Connect allows the Graco Reactor 2 to be
monitored and operated remotely. The Reactor 2 is
intended to be controlled by an on-site operator. In any
lock-out, tag-out procedure, take into consideration the
potential for changes to the Reactor 2 settings due to
remote operation.
To avoid injury due to unexpected machine operation
initiated by remote controller, disconnect the cellular
module from the system prior to troubleshooting. See
Disconnect Cellular Module, page 14.

Installation
3A5540D 9
Installation
Mount Cellular Module
1. Shut down the system. See your Reactor operation
manual for shutdown instructions.
2. Disconnect incoming power at the source.
3. Open the top and bottom door latches to the
electrical cabinet.
4. Open the electrical cabinet.
5. Inside the electrical cabinet, remove the TCM CAN
cable from the TCM. Install the CAN cable tee (E).
See , page 5.
6. Install the TCM CAN cable (F) and the cellular
module CAN cable (D) onto the cable tee (E).
7. Using a Phillips screwdriver, loosen the four ADM
mounting screws (MS) in the inside of the cabinet
door.
8. Lift up the ADM and pull it away from the Reactor to
unseat the mounting screws. For easy reassembly,
leave the loosened screws attached to the ADM.
9. Gently lower the ADM until it is hanging from the
TCM CAN cable (F). This exposes four shroud bolts
(SB). See FIG. 3.
10. Remove the four bolts (SB) attaching the shroud to
the Reactor frame. The door latches will hold the
plastic shroud in place.
11. Slide the unattached end of the cellular module
CAN cable (D) through the grommet in the electrical
cabinet door.
12. Gently pull back the bottom inside corner of the
shroud to access the unattached end of the cellular
CAN cable.
13. Slide the CAN cable to the top inside corner of the
electrical cabinet door.
NOTE: To minimize cable strain during door operation,
locate the CAN cable as close to the corner of the
electrical cabinet door as possible.
14. Remove the two screws (CA) on the left side of the
Reactor electrical cabinet.
NOTE: For units with Graco InSite, remove both the
mounting screws and the InSite module. Set aside.
15. Place the cellular module mounting bracket (C) over
the exposed electrical cabinet holes. Reinstall the
screws (CA).
NOTE: For units with Graco InSite, reinstall the InSite
module over the same holes but on top of the cellular
module mounting bracket.
16. Install the antenna (B) onto the cellular module (A).
Tighten by hand.
17. Install the cellular module (A) onto the mounting
bracket (C) weld studs. Fully tighten the nuts (AA).
18. Connect the unattached end of the cellular module
CAN cable (D) to the cellular module (A).
NOTE: Leave enough slack in the cable so that the door
swings freely. Check both ends of the cable for slack so
the cable is not stressed during door operation
19. Reinstall the shroud bolts (SB).
20. During first use, complete Update ADM Software,
page 10.
21. Remount the ADM using the four ADM mounting
screws (MS). Tighten the screws fully.
22. Close the cabinet door and tighten the door latches.
FIG. 3
MS
SB
ti32875a

Installation
10 3A5540D
Update ADM Software
1. Shut down system. See your Reactor operation
manual for shutdown instructions.
2. Open the top and bottom door latches to the electri-
cal cabinet.
3. Open the electrical cabinet. Using a Phillips screw-
driver, loosen the four ADM mounting screws in the
inside of the cabinet door.
4. Lift up the ADM and pull it away from the Reactor to
unseat the mounting screws. For easy reassembly,
leave the loosened screws attached to the ADM.
5. Remove the token access panel on the back of the
ADM.
6. Insert and press the software upgrade token firmly
into the slot.
NOTE: There is no preferred orientation of the token.
7. Turn on the system power.
NOTE: When the ADM display turns on, you may see
the following screens:
8. Remove the software update token.
9. Replace the token access panel.
10. Remount the ADM using the four ADM mounting
screws. Tighten the screws fully.
11. Close and lock and the cabinet door with the door
latches.
12. Press to continue to the operation screen.
NOTICE
A status is shown while software is updating to
indicate progress. To prevent corrupting the software
load, do not remove the token until the status screen
disappears.
First:
Software is checking which
modules will take the
available updates.
Second:
Status of the update with
approximate time until
completion.
Third:
Updates are complete.
Icon indicates update
success/failure. See the
following table.
Icon Description
Update successful.
Update unsuccessful.
Update complete, no changes necessary.
Modules were updated or didn’t require
an update; however, one or more mod-
ules need to be updated manually with a
token.