Graco 238889 Operation manual

STAINLESS STEEL,
WATERBASE-COMPATIBLE, HIGH PRESSURE
Fluid Pressure Regulators
U.S. Patent No. 4942899
Instructions–Parts List
06540A
06288
06290
Model 238890,
238892
(spring-operated)
Model 26A086
(acid compatible)
Model 238894
(air-operated)
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
See page 2 for List of Models and Table of Contents.
308647R
EN
For precise downstream pressure and flow control.

2 308647
Table of Contents
List of Models 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts
238889, 238890, 238891, 238892, and 26A086 15. .
238893, 238894, 248090, and 255072 17. . . . . . . . . .
244734 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Performance Chart 23. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensional Drawings 25. . . . . . . . . . . . . . . . . . . . . . . . .
Graco Standard Warranty 26. . . . . . . . . . . . . . . . . . . . . .
Graco Information 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
List of Models
Spring-Operated Models
Part No. Description Range Maximum Fluid
Inlet Pressure Regulated Fluid Outlet Pressure
238889 with EZ Flush gauge port plug Medium 6000 psi
(41 MPa, 414 bar) 500–3000 psi (3.4–21 MPa, 34–207 bar)
238890 with fluid pressure gauge Medium 6000 psi
(41 MPa, 414 bar) 500–3000 psi (3.4–21 MPa, 34–207 bar)
238891 with EZ Flush gauge port plug High 6000 psi
(41 MPa, 414 bar) 3000–5000 psi (21–34 MPa, 207–345 bar)
238892 with fluid pressure gauge High 6000 psi
(41 MPa, 414 bar) 3000–5000 psi (21–34 MPa, 207–345 bar)
26A086 with gauge port Medium 6000 psi
(41 MPa, 414 bar) 500 – 3000 psi (3.4–21 MPa, 34–207 bar)
Air-Operated Models
Part No. Description Range Maximum Inbound
Air Pressure Maximum Fluid Inlet Pressure Regulated Fluid Outlet Pressure
238893 with EZ Flush gauge
port plug Full 100 psi (0.7 MPa, 7 bar) 6000 psi (41 MPa, 414 bar) 500–4000 psi (3.4–28 MPa, 34–276 bar)
238894 with fluid pressure
gauge Full 100 psi (0.7 MPa, 7 bar) 6000 psi (41 MPa, 414 bar) 500–4000 psi (3.4–28 MPa, 34–276 bar)
244734 with EZ Flush gauge
port plug Full 100 psi (0.7 MPa, 7 bar) 6000 psi (41 MPa, 414 bar) 500–4000 psi (3.4–28 MPa, 34–276 bar)
248090 with fluid pressure
gauge (LASD) Full 100 psi (0.7 MPa, 7 bar) 6000 psi (41 MPa, 414 bar) 500–4000 psi (3.4–28 MPa, 34–276 bar)
255072 high resolution with
fluid pressure gauge Full 100 psi (0.7 MPa, 7 bar) 6000 psi (41 MPa, 414 bar) 500–2700 psi (3.4–19 MPa, 34–190 bar)

3308647
Symbols
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
WARNING
INSTRUCTIONS
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
DThis equipment is for professional use only.
DRead all instruction manuals, tags, and labels before operating the equipment.
DUse the equipment only for its intended purpose. If you are not sure, call your Graco distributor.
DDo not alter or modify this equipment. Use only genuine Graco parts and accessories.
DCheck equipment daily. Repair or replace worn or damaged parts immediately.
DDo not kink or over bend the hose or use the hose to pull equipment.
DDo not exceed the maximum working pressure of the lowest rated component in your system. Do
not exceed 6000 psi (41 MPa, 414 bar) maximum fluid inlet pressure of the regulator or the
maximum working pressure of the lowest-rated component in your system.
DUse fluids and solvents which are compatible with the equipment wetted parts. Refer to the
Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s
warnings.
DAlways wear protective eyewear, gloves, clothing, and respirator as recommended by the fluid and
solvent manufacturer.
DComply with all applicable local, state, and national fire, electrical, and safety regulations.

4 308647
WARNING
SKIN INJECTION HAZARD
Spray from the gun, leaks, or ruptured components can inject fluid into your body and cause extremely
serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also
cause serious injury.
DFluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate
surgical treatment.
DDo not point the gun at anyone or at any part of the body.
DDo not put your hand or fingers over the spray gun tip or extruder gun tip.
DDo not stop or deflect leaks with your hand, body, glove or rag.
DAlways have the tip guard and the trigger guard on the gun when spraying.
DCheck the gun diffuser operation weekly. Refer to the gun manual.
DBe sure the gun trigger safety operates before spraying.
DLock the gun trigger safety when you stop dispensing.
DFollow the Pressure Relief Procedure on page 8 if the spray tip clogs and before cleaning,
checking, or servicing the equipment.
DTighten all fluid connections before operating the equipment.
DCheck the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. Do not
repair high pressure couplings; you must replace the entire hose.
DFluid hoses must have spring guards on both ends to help protect them from rupture caused by
kinks or bends near the couplings.
HALOGENATED HYDROCARBON HAZARD
Never use 1,1,1–trichloroethane, methylene chloride, other halogenated hydrocarbon solvents, or
fluids containing such solvents in these regulators. In the unlikely event that there is a diaphragm
failure and the vent hole in the aluminum spring cap is plugged, a serious chemical reaction could
occur, with the possibility of explosion, which could cause death, serious injury, and/or substantial
property damage.
Consult your fluid suppliers to ensure that the fluids used are compatible with aluminum parts.
TOXIC FLUID HAZARD
Graco does not manufacture or supply the reactive chemical components that may be used in this
equipment and is not responsible for injury or property loss, damage, expense or claims (direct or
consequential) that arise from the use of such chemical components.

5308647
WARNING
ACID CATALYST HAZARD
Acid is flammable, and spraying or dispensing acid creates potentially harmful mists, vapors, and
atomized particulates. To help prevent fire and explosion and serious injury:
DRead and understand the fluid manufacturer’s warnings and Safety Data Sheet (SDS) to know
specific hazards and precautions related to the acid.
DUse only genuine, manufacturer’s recommended acid–compatible parts in the catalyst system
(hoses, fittings, etc.). A reaction may occur between any substituted parts and the acid.
DTo prevent inhalation of acid mists, vapors, and atomized particulates, everyone in the work area
must wear appropriate respiratory protection. Always wear a properly fitting respirator, which may
include a supplied–air respirator. Ventilate the work area according to instructions in the acid
manufacturer’s SDS.
DAvoid all skin contact with acid. Everyone in the work area must wear chemically impermeable
gloves, protective clothing, foot coverings, aprons, and face shields as recommended by the acid
manufacturer and local regulatory authority. Follow all fluid manufacturer recommendations, includ-
ing those regarding handling of contaminated clothing. Wash hands and face before eating or
drinking.
DRegularly inspect equipment for potential leaks and remove spills promptly and completely to avoid
direct contact or inhalation of the acid and its vapors.
DKeep acid away from heat, sparks, and open flames. Do not smoke in the work area. Eliminate all
ignition sources.
DStore acid in the original container in a cool, dry, and well–ventilated area away from direct sunlight
and away from other chemicals in accordance with acid manufacturer’s recommendation. To avoid
corrsion of containers, do not store acid in substitute containers. Reseal the original container to
prevent vapors from contaminating the storage space and surrounding facility.

6 308647
Notes

7308647
Installation
H
Multiple Circulating Spray Station
Key
AAir regulator
BBleed-type master air valve
CPump
DFluid filter and drain valve
EMain fluid supply line
FGun fluid supply line
GFluid regulator
with fluid pressure gauge (H)
HFluid pressure gauge
JAir-assisted airless spray gun
KBack pressure valve
LFluid return line
MMain circulating line
NFluid supply container
PDrain valve
ABC
D
EF
J
K
M
K
L
ABC
G
D
J
Single Direct Spray Station
G
N
F
Fig. 1
06461
J
P
G
P
06462
P
H
H
WARNING
Do not use PTFE tape on pipe threads. Such use
could cause a hazardous condition due to loss of
grounding continuity. Also, if pieces of the tape break
off, the function of the regulator could be affected.
The installations shown in Fig. 1 are only a guide for
selecting and installing a circulating or direct system;
they are not actual system designs. Contact your
Graco distributor for assistance in designing a system
to suit your needs.
NOTE: Before you install the regulator, thoroughly
flush the system to remove metal chips and other
contaminants. A fluid filter (D) of 60-mesh or finer
should always be installed upstream of the regulator.
Connections
Install the fluid regulator (G) in the spray gun fluid
supply line (F), as shown in the typical installation
drawings on this page. Connect only one spray gun
or dispensing valve to each fluid regulator.
Apply pipe sealant to the male pipe threads, and
connect the fluid supply line (F) to the fluid regulator’s
3/8 npt(f) inlet. Connect the line from the gun (J) to the
fluid regulator’s 3/8 npt(f) outlet. Install the gauge or
plug into the 1/4 npt(f) gauge port.
Make sure the direction of fluid flow agrees with the IN
and OUT markings on the regulator body.
Flush the System
The regulator was tested in lightweight oil. Flush the
entire system with a solvent compatible with the fluid
being dispensed. Then test the system.
Mounting Bracket
A Mounting Bracket is available for mounting the
regulator. Order Part 222515 for the bracket and
mounting hardware.

8 308647
Installation
Grounding the System
WARNING
FIRE AND EXPLOSION HAZARD
Before operating the fluid pressure
regulator, ground the system as
explained below.
Pump: Use a ground wire and clamp. Loosen the
grounding lug locknut (W) and washer (X). Insert one
end of a 1.5 mm@(12 ga) minimum ground wire (Y)
into the slot in lug (Z) and tighten the locknut securely.
Connect the other end of the wire to a true earth
ground. Order Part 237569 Ground Wire and Clamp.
Fig. 2
W
X
Y
Z
0864
Air and fluid hoses: Use only electrically conductive
hoses.
Heaters, if used: See the heater instruction manual.
Air compressor: Follow manufacturer’s
recommendations.
Spray gun: Ground through connection to a properly
grounded fluid hose and pump.
Fluid supply container: Follow your local code.
Object being sprayed: Follow your local code.
Solvent pails used when flushing: Follow your local
code. Use only metal pails, which are conductive,
placed on a grounded surface. Do not place the pail on
a nonconductive surface, such as paper or cardboard,
which interrupts the grounding continuity.
To maintain grounding continuity when flushing or
relieving pressure, hold a metal part of the spray gun
firmly to the side of a grounded metal pail, then trigger
the gun.
Pressure Relief Procedure
WARNING
SKIN INJECTION HAZARD
The system pressure must be manually
relieved to prevent the system from
starting or spraying accidentally. Fluid
under high pressure can be injected through the
skin and cause serious injury. To reduce the risk of
an injury from injection, splashing fluid, or moving
parts, follow the Pressure Relief Procedure
whenever you
DAre instructed to relieve the pressure
DStop spraying
DCheck or service any of the system equipment
DInstall or clean the spray tips

9308647
Operation
Adjusting the System Pressure
CAUTION
DThe new system must be cleaned and tested
thoroughly before admitting fluid to the regulator
to avoid contaminants clogging or damaging the
regulator.
DAlways use the lowest possible air and fluid
pressures for your application. High pressures
can cause premature spray tip, regulator, and
pump wear.
NOTES:
DThe fluid pressure regulator controls pressure
downstream from its outlet.
DIf you are using an accessory fluid pressure gauge
(H in Fig. 1), relieve the spray gun line pressure
after you reduce the regulator pressure to ensure a
correct gauge reading.
1. Make a note of the proper way to adjust pressure,
from the following descriptions:
DOn a spring-operated regulator, turn the
adjusting screw (10) counterclockwise to
decrease pressure and clockwise to increase
pressure to the spray gun or extruder gun.
DOn an air-operated regulator, increase supply
air pressure to increase fluid pressure.
Decrease supply air pressure to decrease fluid
pressure. Supply air up to 100 psi (0.7 MPa,
7 bar). See the chart on page 22 for air versus
fluid pressure.
NOTE: Air-operated regulator Models 238893 and
238894 are provided with an air supply regulator
(31) to control the fluid set pressure. For
increased sensitivity in pressure set point
performance, an alternative air regulator, such as
Part 206197, may be used. This alternative air
regulator uses a sensitive diaphragm design to
maintain a higher, more accurate air pressure
setting.
2. Adjust the pump air pressure and fluid regulator for
the desired spray pattern. Use the lowest possible
air and fluid pressures for your application. For
optimum performance, the inbound fluid pressure
should be at least 500 psi (3.4 MPa, 34 bar) above
the regulated fluid pressure.
NOTE: Do not exceed a 2000 psi (14 MPa,
138 bar) pressure drop between the regulator inlet
and outlet. Excessive pressure drop will cause
premature regulator component wear.
For example: With 3500 psi (24.5 MPa, 245 bar)
to the regulator, the minimum regulated outlet
pressure would be 1500 psi (10.5 MPa, 105 bar).
3. In a circulating system, also adjust the back
pressure valve (K).
4. Record all the settings for future reference.
Cleaning the Regulator
Do not allow fluid to settle in the system.
Flush the regulator whenever the rest of the system is
flushed (see page 10). Before you flush the system,
follow the Pressure Relief Procedure on page 8,
then completely decrease the regulated fluid pressure.
See step 1 in Adjusting the System Pressure, at left.
Before you remove the regulator for thorough cleaning
and inspection, follow the Pressure Relief Procedure
on page 8. Then remove the regulator, clean it, and
inspect all parts.

10 308647
Operation
Flushing
DFlush before changing colors, before fluid can dry in
the equipment, at the end of the day, before storing,
and before repairing equipment.
DFlush at the lowest pressure possible. Check
connectors for leaks and tighten as necessary.
DFlush with a fluid that is compatible with the fluid
being dispensed and the equipment wetted parts.
1. Record the pressure adjustment setting of the fluid
regulator before flushing.
2. Shut off the pump and relieve fluid pressure in the
system by triggering the gun and opening the back
pressure regulator or other bypass valve.
3. Never exceed the maximum working pressure of
the lowest rated system component. Remove the
gauge if the flushing pressure will exceed the
gauge range.
4. Open the fluid regulator fully.
a. Spring Operated Regulators Only: Open the
fluid regulator by turning the adjusting screw
(10) fully clockwise.
b. Air Operated Regulator Only: Increase the air
regulator setting to fully open the fluid
regulator. You will have to reset the fluid
regulator’s pressure setting after flushing.
5. Supply solvent to the system. Set pump to the
lowest possible pressure, and start pump.
6. Flush until thoroughly clean.
7. Adjust the fluid regulator to the desired setting.
a. Spring Operated Regulators Only: Turn the
adjustment screw (10) counterclockwise to
return to the desired pressure setting.
b. Air Operated Regulator Only: Adjust the air
regulator to return to the desired fluid pressure
setting.

11308647
Troubleshooting
WARNING
To reduce the risk of serious bodily injury, including
skin injection, splashing in the eyes or on the skin,
or injury from moving parts, always follow the Pres-
sure Relief Procedure on page 5 whenever the
pump is shut off, before installing, cleaning, adjust-
ing, removing, or servicing the valve or any part of
the system, and whenever you stop dispensing.
NOTE: Check all possible solutions in the chart below
before you disassemble the regulator.
Problem Cause Solution
No pressure regulation Damaged diaphragm Replace diaphragm.
Leaking or dirty seat Replace cartridge, or clean seat.
No fluid flow Damaged valve actuator Replace valve actuator.
Pressure creeps above
setting Metal chip or contamination
between ball and seat Replace cartridge, or clean seat area.
Damaged diaphragm Replace diaphragm.
Damaged o-ring or improper seal Replace the o-ring under the seat.
Damaged or clogged air regulator or
line (air-operated regulator only) Clear obstruction in line. Service regula- tor if necessary.
Leaking or dirty seat Replace cartridge, or clean seat.
Large change in inlet pressure Stabilize regulator inlet pressure.
Pressure drops below
setting Empty/clogged supply line Fill/flush supply line.
Damaged or clogged air regulator or
line (air-operated regulator only) Clear obstruction in line. Service regula- tor if necessary.
Using valve beyond its rated flow
capacity Install valve for each spray gun or dispensing valve.
Large change in inlet pressure Stabilize regulator inlet pressure.
Fluid leaks from spring
housing Loose fluid housing Tighten the four cap screws.
Damaged diaphragm Replace diaphragm.
Chatter Excessive pressure differential
between pump and gun Reduce pump pressure to not more than 2000 psi (14 MPa, 138 bar) greater than
required gun pressure.
Excessive flow rate Reduce fluid flow through regulator.
Connect only one spray gun or dispens-
ing valve to each fluid regulator.

12 308647
Service
Service Kits
For the Fluid Diaphragm Repair Kit, order Part 238747.
Parts included in this kit are marked with an asterisk,
for example (7*), in the Parts Drawings and Lists on
pages 15 and 17.
For the Cartridge Repair Kit, order Part 238748 for all
models except 248090. Parts included in this kit are
marked with a dagger, for example (3{), in the Parts
Drawings and Lists on pages 15 and 17.
For the Cartridge Repair Kit for 248090, order Part
248098. Parts included in this kit are marked with a
checkmark, for example (3n), in the Parts Drawings
and Lists on pages 15 and 17.
To convert from a spring-operated to an air-operated
regulator, order the Air-Operated Conversion Kit, Part
238749. Parts included in this kit are marked with a
double dagger, for example (37}), in the Parts
Drawings and Lists on pages 15 and 17.
NOTE: To convert from a medium-pressure-range,
spring-operated model to a high-pressure-range,
spring-operated model (or vice versa), order the
appropriate spring (11) from the Parts List on
page 16.
Installing the Air-Operated Conversion Kit
(See Parts Drawings on pages 15–17)
1. Relieve the pressure.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.
2. On the spring-operated regulator, turn the
adjusting screw (10) counterclockwise until it is
loose enough to fully relieve the spring tension.
3. Use a strap wrench or an equivalent wrench to
loosen and remove the spring cover (2), spring
retainers (6 and 27), and spring (11).
4. Place the stabilizing spring (22) of the air-operated
regulator on the piston rod (6). Install the
conversion kit assembly onto the backing plate (8).
Torque to 15 to 20 ft-lb (20 to 27 NSm).
5. Plumb an air line up to the 1/4 npt(m) threads of
the nipple (35) on the air regulator.
6. Flush the system (see page 10), and set the
regulator pressure by following the procedure in
Adjusting the System Pressure on page 9.

13308647
Service
Replacing the Fluid Diaphragms
See Fig. 3, and follow the steps below. For parts that
are not called out in Fig. 3, see the Parts Drawing on
page 15.
1. Relieve the pressure, and remove the regulator
from the fluid line.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.
2. Turn the adjusting screw (10) counterclockwise
until it is loose to fully relieve the spring tension.
3. Remove the four base housing screws (9) from the
base housing (4), and pull the base housing free of
the backing plate (8).
4. Remove the diaphragm and valve actuator
subassembly (1, 7, 12, 13, and 19).
5. Clean and inspect the bore in the backing plate (8)
for wear, and replace it if necessary.
6. Remove the o-ring (17) from the groove in the
base housing (4), clean and inspect the base
housing, and replace if necessary.
7. Install a new o-ring (17) in the groove in the base
housing (4).
8. Lightly lubricate the backing plate (8) bore and
plunger (7) with a lithium-based grease.
9. Install the new, pre-assembled diaphragm
subassembly into the backing plate (8).
NOTE: The diaphragms will have a bow in them
before you install them.
10. Align the holes in the diaphragms with the backing
plate (8).
11. Install the backing plate/diaphragms assembly
over the base housing (4). Hold the backing plate
(8) tightly against the base housing, and install the
four base housing screws (9).
12. Torque the base housing screws (9) first to 20 to
25 ft-lb (27 to 34 NSm), then to 30 to 35 ft-lb (41 to
48 NSm) in the sequence shown in Fig. 3.
Fig. 3
06656
3
1
Torque Sequence for Regulator
Base Housing Screws (9)
4
2
5
4
cartridge
assembly
diaphragm
and valve
actuator
subassembly
10
9
backing
plate (8)
17
2
3

14 308647
Service
Replacing the Cartridge
See Fig. 3, and follow the steps below. For parts that
are not called out in Fig. 3, see the Parts Drawing on
page 15.
CAUTION
Handle the hard carbide parts, which are the ball
(16), valve actuator (1), and valve seat (14), carefully
to avoid damaging them.
1. Relieve the pressure.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.
2. Remove the cartridge assembly by loosening the
valve housing (5) with a 6 mm hex wrench and
pulling the cartridge assembly out of the base
housing (4).
NOTE: The retaining nut (3) often loosens when
removing the cartridge assembly from the base
housing. Be sure to re–torque as described in
step 4.
3. Inspect and clean the internal walls of the base
housing (4).
NOTE: Be careful that you do not scrape or
gouge the internal walls of the base housing,
because they are sealing surfaces.
4. Re-torque the retaining nut (3) to 140 to 160 in-lb
(16 to 18 NSm).
NOTE: You must re-torque the retaining nut
before you install it in the base housing in step 5.
5. Install the new cartridge assembly in the base
housing (4), and torque the valve housing (5) to 30
to 35 ft-lb (41 to 48 NSm).
NOTE: The valve seat (14) is double sided and
may be reversed for extended life. The o-rings
(15, 18 and 20) and ball (16) must be replaced.

15308647
Parts Drawing
Models 238889, 238890, 238891, 238892, and 26A086
06289
Torqueto 140 to 160 in-lb (16 to 18 NSm).
238889 with EZ Flush gauge port plug
238890 with fluid pressure gauge
26A086 with 316 17–4 wetted parts for
acid applications
Spring-Operated Regulator
500 to 3000 psi (3.4 to 21 MPa, 34 to 207 bar)
Regulated Fluid Outlet Pressure
3
1
19*
1Torqueto 25 to 30 in-lb (2.8 to 3.4 NSm).
2
3{
4
27
6
7*
8
9
10
11
12*
13*
14{
15{
17*
18{
1*
5{
20{
2
3
4
5
Torque to 10 to 20 ft-lb (14 to 27 NSm).
Torque to 30 to 35 ft-lb (41 to 48 NSm).
Torque first to 20 to 25 ft-lb (27 to 34 NSm), then to 30 to 35
ft-lb (41 to 48 NSm) in the sequence shown in DETAIL at left.
DETAIL
Torque Sequence for Regulator
Base Housing Screws (9)
4
2
1
2
3
4
21{
16{
28
29
5
30
6Apply lithium-based grease when reassembling.
66
6
6
238891 with EZ Flush gauge port plug
238892 with fluid pressure gauge
Spring-Operated Regulator
3000 to 5000 psi (21 to 34 MPa, 207 to 345 bar)
Regulated Fluid Outlet Pressure
7Apply a fluid-compatible grease to aid in reassembly.
7
7

16 308647
Parts List
Models 238889, 238890, 238891, 238892, and 26A086
Ref. Part No. Description Qty.
1 * ACTUATOR 1
2 238858 COVER, spring 1
3{191577 NUT, spring retainer 1
17M079 NUT, spring retainer
for Model 26A086 1
4 191578 BASE HOUSING; sst 1
17M080 BASE HOUSING; sst
for Model 26A086 1
5{191579 VALVE HOUSING; sst 1
6 191580 RETAINER, spring, guide 1
7 * PLUNGER, spring 1
8 191583 PLATE, backing 1
9 113623 BASE HOUSING SCREW,
cap, socket-head; M10 x 1.5 x 70 4
10 113624 ADJUSTING SCREW, cap,
socket-head; M8 x 1.25 x 45 1
11}113625 SPRING, compression; red
for Models 238889 & 238890 1
113626 SPRING, compression; yellow
for Models 238891, 238892, and
26A086 1
12 * DIAPHRAGM, regulator; TPE
cream colored 1
13 * DIAPHRAGM, regulator; PTFE
white 1
14{191914 SEAT, valve 1
17M081 SEAT, valve
for Model 26A086 1
15{113651 O-RING, packing; PTFE 1
16{112365 BALL 1
17M075 BALL
for Model 26A086 1
17* 109213 O-RING, packing; PTFE 025 1
Ref. Part No. Description Qty.
18{107079 O-RING, packing; PTFE 019 1
19 * O-RING, packing; PTFE 013 1
20{109450 O-RING, packing; PTFE 016 1
21{111858 SPRING, compression 1
17M078 SPRING, compression
for Model 26A086 1
23 113634 WRENCH, hex; 6 mm
(not shown) 1
27 191919 RETAINER, spring, sleeve 1
28 113641 GAUGE, pressure
for Model 238890 1
113654 GAUGE, pressure
for Model 238892 1
29 238896 PLUG, EZ Flush (includes Ref. 30)
for Models 238889 & 238891 1
30 107509 O-RING, packing; PTFE 007 1
31 128658 PIPE PLUG 1/4” 316 SST 1
for Model 26A086 only
*Included in Fluid Diaphragm Repair Kit 238747
(Models 238889, 238890, 238891, and 238892) and
Fluid Diaphragm Repair Kit 17M565 (Model 26A086)
{Included in Cartridge Repair Kit 238748 (Models
238889, 238890, 238891, and 238892) and Cartridge
Repair Kit 17M566 (Model 26A086)
}To convert to a higher or lower pressure range,
order one of the following compression springs:
113625 500 to 3000 psi
(3.4 to 21 MPa, 34 to 207 bar
113626 3000 to 5000 psi
(21 to 34 MPa, 207 to 345 bar)

17308647
Parts Drawing
Models 238893, 238894, 248090, and 255072
9
Torqueto 25 to 30 in-lb (2.8 to 3.4 NSm).
238893 with EZ Flush gauge port plug
238894 with fluid pressure gauge
248090 with fluid pressure gauge for
LASD material
255072 High Resolution
Air-Operated Regulator
100 psi (0.7 MPa, 7 bar)
Maximum Inbound Air Pressure
500 to 4000 psi (3.4 to 28 MPa, 34 to 276 bar)
Regulated Fluid Outlet Pressure
06287
1*
}2
3{n
4
5{n
8
11}
12*
13*
19*
14{n
15{n
18{n
20{n
17*
}28
}29
}31 32}
}33
}35
}37
}36
1
2
3
4
5
Torqueto 140 to 160 in-lb (16 to 18 NSm).
Torque to 15 to 20 ft-lb (20 to 27 NSm).
Torque to 30 to 35 ft-lb (41 to 48 NSm).
Torque first to 20 to 25 ft-lb (27 to 34 NSm), then to 30 to 35
ft-lb (41 to 48 NSm) in the sequence shown in DETAIL at left.
1
2
3
3
4
6
6First torque to 30–33 in-lb (3.4–3.7 NSm) in alternating pattern
then torque to 68–72 in-lb (7.7–8.1 NSm) in alternating pattern.
5
38
21{n
16{n
}6
}30
}34
25
39
7*
3
1
DETAIL
Torque Sequence for Regulator
Base Housing Screws (9)
4
27Apply lithium-based grease when reassembling.
7
7
7
7
}22
8
8
DETAIL OF MODEL 248090
4
42 41
42
41
25
Torque to 75 to 80 in-lb (8.4 to 9.0 NSm).
40

18 308647
Parts List
Models 238893, 238894, 248090, and 255072
Ref.
No. Part No. Description Qty.
1 * ACTUATOR 1
2}191584 HOUSING ADAPTER 1
3{n 191577 NUT, spring retainer 1
4 191578 HOUSING, base, for Models
238893 and 238894 1
197952 HOUSING, base,
for Model 248090 1
15J923 HOUSING, base,
for Model 255072 1
5{n 191579 VALVE HOUSING, sst 1
15J924 VALVE HOUSING,
for Model 255072 1
6}191585 ROD, piston, for Models 238893,
238894, and 248090 1
15J920 ROD, piston, for Model 255072 1
7 * PLUNGER, spring 1
8 191583 PLATE, backing 1
9 113623 BASE HOUSING SCREW,
cap, socket-head; M10 x 1.5 x 70 4
11}z 114104 SCREW, machine 12
12 * DIAPHRAGM, regulator; TPE
cream colored 1
13 * DIAPHRAGM, regulator; PTFE 1
white 1
14{n 191914 SEAT, valve 1
15{n 113651 O-RING, packing; PTFE 1
16{112365 BALL, for Models 238893 and
238894 1
16n15D092 BALL, for Models 248090 and
255072 1
17* 109213 O-RING, packing; PTFE 025 1
18{n 107079 O-RING, packing; PTFE 019 1
19 * O-RING, packing; PTFE 013 1
20{n 109450 O-RING, packing; PTFE 016 1
Ref.
No. Part No. Description Qty.
21{n 111858 SPRING, compression 1
22}160062 SPRING, stabilizing 1
25 113654 GAUGE, pressure
for Models 238894 and 248090 1
28}z ––– COVER, diaphragm 1
29}z ––– HOUSING, diaphragm 1
30}100326 SCREW, machine 1
31}110341 REGULATOR, air 1
32}100403 PLUG, pipe 1
33}108190 GAUGE, pressure, air 1
34}103656 NIPPLE, pipe, hex 1
35}151519 NIPPLE, reducing; 1/4 x 1/8 npt 1
36}192194 WASHER, support 1
15J921 WASHER, for Model 255072 1
37}z 180979 DIAPHRAGM; nylon, for Models
238893, 238894, and 248090 1
38 238896 PLUG, EZ Flush (includes Ref. 39)
for Model 238893 1
39 107509 O-RING, packing; PTFE 007
for Model 238893 1
40 15J922 RING, diaphragm,
for Model 255072 1
41 198241 PLUG, pressure for Models
248090 and 255072 2
42 111457 PACKING, o-ring; PTFE 012 for
Models 248090 and 255072 2
*Included in Fluid Diaphragm Repair Kit 238747
{Included in Cartridge Repair Kit 238748
}Included in Air-Operated Conversion Kit 238749
nIncluded in Cartridge Repair Kit 248098
zIncluded in Diaphragm Housing Repair Kit
16P596.

19308647
Parts Drawing
Model 244734
TI1373
9
Torqueto 25 to 30 in-lb (2.8 to 3.4 NSm).
244734 with EZ Flush gauge port plug
Air-Operated Regulator, Full Range
100 psi (0.7 MPa, 7 bar)
Maximum Inbound Air Pressure
500 to 4000 psi (3.4 to 28 MPa, 34 to 276 bar)
Regulated Fluid Outlet Pressure
1*
}2
3{
4
5{
8
11}
12*
13*
19*
14{
15{
18{
20{
17*
}28
}29
}37
}36
1
2
3
4
Torqueto 140 to 160 in-lb (16 to 18 NSm).
Torque to 15 to 20 ft-lb (20 to 27 NSm).
Torque to 30 to 35 ft-lb (41 to 48 NSm).
1
2
3
3
4
5
5
7
38
21{
16{
}6
}30
40
7*
3
1
DETAIL
Torque Sequence for Regulator
Base Housing Screws (9)
4
2
6Apply lithium-based grease when reassembling.
6
6
6
6
}22
42 41
42
41
39
Torque first to 20 to 25 ft-lb (27 to 34 NSm), then to 30 to 35
ft-lb (41 to 48 NSm) in the sequence shown in DETAIL at right.
7
8Torque to 75 to 80 in-lb (8.4 to 9.0 NSm).
8
First torque to 30–33 in-lb (3.4–3.7 NSm) in alternating pattern
then torque to 68–72 in-lb (7.7–8.1 NSm) in alternating pattern.

20 308647
Parts List
Model 244734
Ref.
No. Part No. Description Qty.
1 * ACTUATOR 1
2}191584 HOUSING ADAPTER 1
3{191577 NUT, spring retainer 1
4 197952 REGULATOR HOUSING 1
5{191579 VALVE HOUSING; sst 1
6}191585 ROD, piston 1
7 * PLUNGER, spring 1
8 191583 PLATE, backing 1
9 113623 BASE HOUSING SCREW,
cap, socket-head; M10 x 1.5 x 70 4
11}z 114104 SCREW, machine; 1/4–20 x 1.0 12
12 * DIAPHRAGM, regulator; PTE
cream colored 1
13 * DIAPHRAGM, regulator; PTFE
white 1
14{191914 SEAT, valve 1
15{113651 O-RING, packing; PTFE 1
16{15D092 BALL 1
17* 109213 O-RING, packing; PTFE 025 1
Ref.
No. Part No. Description Qty.
18{107079 O-RING, packing; PTFE 019 1
19 * O-RING, packing; PTFE 013 1
20{109450 O-RING, packing; PTFE 016 1
21{111858 SPRING, compression 1
22}160062 SPRING, stabilizing 1
28}z ––– COVER, diaphragm 1
29}z ––– HOUSING, diaphragm 1
30}100326 SCREW, machine; 1/4–20 x 1/2 1
36}192194 WASHER, support 1
37}z 180979 DIAPHRAGM; nylon 1
38 238896 PLUG, EZ Flush (includes Ref. 39)1
39 107509 O-RING, packing; PTFE 007 1
40 198171 FITTING, elbow 1
41 198241 PLUG, pressure 2
42 111457 PACKING, o-ring; PTFE 012 2
*Included in Fluid Diaphragm Repair Kit 238747
{Included in Cartridge Repair Kit 248098
}Included in Air-Operated Conversion Kit 238749
zIncluded in Diaphragm Housing Repair Kit
16P596.