Graco Mini Fire-Ball 248097 User manual

307883L
EN
Instructions - Parts List
16, 55 or 275 Gallon
Stationary or Mobile Fluid
Dispense Package
For dispensing non-corrosive or non-abrasive lubricants in stationary or mobile
installations. For professional use only.
Models, page 2
Technical Data and Wetted Parts information for Fire-Ball Pumps used in these packages is provided in the
related pump manuals:
• 248097 - 16 gallon and 55 gallon, 3:1 - Instruction Manual 309868
• 203872 - 16 gallon and 55 gallon, 5:1 - Instruction Manual 309868
• 222095, 222065 - 55 gallon 10:1 - Instruction Manual 306726
• 204254, 203857 - 55 gallon 5:1 - Instruction Manual 306518
• 222087 - 275 gallon 5:1 - Instruction Manual 306518
Important Safety Instructions
Read all warnings and instructions in this
manual and the Fire-Ball®Pump
instruction manual. Save these
instructions.

Models
2307883L
Models
3:1 Fire-Ball 225 Pumps - 540 psi (37 bar, 3.7 MPa) Maximum Working Pressure
5:1 Fire-Ball 300 Pumps - 900 psi (62 bar, 6.2 MPa) Maximum Working Pressure
10:1 Fire-Ball 425 Pumps - 1800 (120 bar, 12.0 MPa) Maximum Working Pressure
*S = Stationary
M = Mobile
Model No. Description Type*
CE
Approved Hose Kit Cover
Bung
Adapter
246904 16 gallon, open drum S 
24M262 S 
246906 55 gallon, open drum S
24M263 S
246907 55 gallon, closed drum or 275
gallon obround tank
S
24M264 S
Model No. Description Type*
CE
Approved Hose Kit Cover
Bung
Adapter
Sturdi
Clamp
Hold-Down
Kit
225094 16 gallon, open drum S
241046 S
222086 16 gallon, open drum, truck
mounted
M 
241050 M 
225642 55 gallon, open drum S
241047 S
225640 55 gallon, closed drum S
241048 S
206655 55 gallon, closed drum, truck
mounted
M 
241051 M 
204264 55 gallon closed drum, truck
mounted
M
241052 M
225931 275 gallon obround tank S
241049 S
Model No. Description Type*
CE
Approved Hose Kit Cover
Bung
Adapter
Sturdi
Clamp
Hold-Down
Kit
225782 55 gallon, open drum S
241054 S
225786 55 gallon, closed drum S
241055 S
206656 55 gallon, closed drum, truck
mounted
M 
241056 M 
222067 55 gallon, closed drum, truck
mounted
M
241057 M

Warnings
307883L 3
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and
warnings not covered in this section may appear throughout the body of this manual where applicable.
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about
your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment
and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
+
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.

Warnings
4307883L
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area.
• Use only grounded hoses.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area
of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of
toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
WARNING

Installation
307883L 5
Installation
• Reference number and letters in parentheses in the
text refer to call outs in the figures and drawings.
• Always use genuine Graco Parts and Accessories,
available from your Graco distributor.
Grounding
Pump: use ground wire and clamp as shown in FIG. 1.
Remove the ground screw (Z) and insert through the
eye of the ring terminal at the end of the ground wire (Y).
Fasten the ground screw back onto the pump and
tighten securely. To order a ground wire and clamp
order part number 222011.
Air and fluid hoses: use only electrically conductive
hoses.
Air compressor: follow manufacturer’s recommenda-
tions.
Dispense valve: ground through connection to a prop-
erly grounded fluid hose and pump.
Solvent pails used when flushing: follow local code.
Use only conductive metal pails, placed on a grounded
surface. Do not place the pail on a nonconductive sur-
face, such as paper or cardboard, which interrupts
grounding continuity.
To maintain grounding continuity when flushing or
relieving pressure: hold metal part of the dispense
valve firmly to the side of a grounded metal pail, then
trigger the dispense valve.
CE Identification Label
(CE Marked Models Only)
To comply with CE directives, the CE identification label
must be affixed to the pump near the pump identification
label. Follow the label installation instructions included
with the Kit. Use a permanent marker to record the
installation date in the space provided and circle your
part number on the label.
The equipment must be grounded. Grounding
reduces the risk of static and electric shock by
providing an escape wire for the electrical current
due to static build up or in the event of a short circuit.
FIG. 1
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FIG. 2

Installation
6307883L
Typical Installation for Stationary Mountings
NOTE: The typical installation shown in FIG. 3 is only an installation guide; it is not an actual system design. Contact
your Graco distributor for assistance in designing a system to suit your needs. See X on page X for the Mobile
Mounting installation.
A Fluid Dispense Line
B Pump
C Ground Wire
D Pump Runaway Valve
E Air Lubricator
F Bleed-type Master Air Valve
G Air Regulator
HAirFilter
J Main Air Line
Stationary Mounting Layout
• Plan the layout for easy operator access to the
pump air controls, sufficient room to change drums,
and a secure platform.
• For ease in changing drums, install a pump eleva-
tor.
Open Drum, Cover Mounted Pumps
1. Remove the original drum cover.
2. Place the cover (3) on the drum and fasten it with
the screws and washers provided.
3. Carefully guide the pump riser tube through the
mounting gasket.
Closed Bung-Type Drum
1. Loosen the drum cover vent plug and remove the
bung cover.
2. Install the pump through the bung hole until the
pump foot valve is 1/2 inch (13 mm) off the drum
bottom. Tighten the bung adapter.
FIG. 3
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Installation
307883L 7
Air Line and Accessories
NOTE: Install the air line accessories in the order shown
in the Typical Installation in FIG. 2, page 5.
• Use thread sealant on male threads except at swivel
connections.
• Install a pump runaway valve (D) to stop the pump if
the fluid supply is depleted. A pump that runs too
fast can be seriously damaged.
• Install a bleed-type master air valve (F) upstream
from the pump air regulator (G), but within easy
reach of the pump.
To order a 300 psi (21 bar, 2.1 MPa) maximum working
pressure, 1/2 inch npt bleed-type master air valve, part
number 107142.
• Install an air line lubricator (E) for automatic air
motor lubrication.
To order a 250 psi (17.5 bar, 1.75 MPa) maximum
working pressure air line lubricator, order a Part
Number below:
• 3/8 inch npt - 214847
• 1/2 inch npt - 214848
• Install an air regulator (G) to control pump speed
and pressure.
To order a 300 psi (21 bar, 2.1 MPa) maximum
working pressure regulator, order a Part Number
below:
• 3/8 inch npt - 109075
• 1/2 inch npt - 244844
• Install an air line filter (H) to remove harmful dirt and
contaminants from your compressed air supply.
To order a 250 psi (17.5 bar, 1.75 MPa) maximum
working pressure air filter, order a Part Number
below:
• 3/8 inch npt - 106148
• 1/2 inch npt - 214849
• Install a thermal relief kit on the dispensing valve
side of the pump to assist in relieving pressure in
the pump, hose and dispensing valve due to heat
expansion.
• To order an alternate relief kit for the 3:1
Fire-Ball 225 pumps - 540 psi (37 bar, 3.7 MPa)
order Part Number 235998.
• To order a thermal relief kit for the 5:1 Fire-Ball
pump - 900 psi (62 bar, 6.2 MPa) maximum
working pressure order Part Number 237893.
• To order a thermal relief kit for the 10:1 Fire-Ball
425 pump - 1600 psi (110 bar, 11.0 MPa) maxi-
mum working pressure order Part Number
240429.
Installing the Hose Kit
Assemble the hose kit as shown in FIG. 4.
NOTICE
Do not hang air accessories directly on the air inlet.
The fittings are not strong enough to support acces-
sories and may cause one or more to break. Pro-
vide a bracket on which to mount accessories.
A bleed-type master air valve is required in the
system to help reduce the risk of serious bodily injury,
including fluid injection, splashing in the eyes, and
injury from moving parts when adjusting or repairing
the pump. This valve relieves air trapped between
the valve and the pump to prevent the pump from
cycling unexpectedly.
FIG. 4
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Installation
8307883L
Typical Installation for Mobile Mountings
NOTE: The typical installation shown in FIG. 5 is only an installation guide; it is not an actual system design. Contact
your Graco distributor for assistance in designing a system to suit your needs.
K Hose Reel
L Truck Bed
M Hold Down Rods
N Compressor
P Ground Wires
Mobile Mounting Layout
Plan the layout for easy operator access to the pump air
controls, sufficient room to change drums, and a secure
platform.
Drum Mounting
1. Place the drum in the desired location.
2. Place the hold-down lugs (V) or drum locators (U)
around the drum base and bolt directly to the truck
bed or mounting platform (see FIG. 6).
FIG. 5
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3

Installation
307883L 9
Open Drum, Cover-Mounted Pumps
1. Remove the original drum cover.
2. Mount the new drum cover and fasten.
3. Install shim (4) (if applicable for your model) on
drum cover.
4. Guide the pump riser tube through the mounting
hole.
5. Align the drum cover eyelets (Q) with the hold down
rods (T), install the cover brackets (S) and wing nuts
(R) and tighten securely (see FIG. 6).
M Hold Down Rods
Q Drum Cover Eyelets
R Wing Nuts
S Hold Down Brackets
T Drum Locators
U Hold Down Rod Lugs
Closed Bung-Type-Drum, Cover-Mounted
Pumps (FIG. 7)
1. Insert the pump riser tube through the gasket (W)
and drum cover (X). Fasten the Fire-Ball pump from
the top side and the Fire-Ball pump from the bottom
side.
2. Slide the rubber grommet (Y) tapered end down,
onto the riser tube and push it up against the pump
base.
3. Guide the pump riser tube through the drum bung
hole (Z) and place the cover on the drum.
4. Align the drum cover eyelets (Q) with the hold down
rods (T), install the cover brackets (S) and wing nuts
(R) and tighten securely (see FIG. 6).
Closed Bung-Type-Drum,
Sturdi-Clamp-Mounted Pumps (FIG. 8)
1. Remove the adjustable bung adapter from the pump
riser tube.
2. Screw the bung adapter (EE) into the bung hole.
3. Loosen the wing nuts (BB) and slide the clamp (AA)
onto the pump riser tube, up to the base.
4. Holding the clamp onto the pump, insert the pump
riser tube through the bung adapter, and lower the
pump until the clamp rests on the edge of the drum.
5. Install the sturdi-clamp so its upper jaw fits against
the pump base projection, its u-bold (DD) fits around
the riser tube, and its lower jaw fits against the bung
adapter. Tighten the wing nuts (BB).
6. Tighten the T-handle (CC) firmly to the side of the
drum.
W Gasket
X Drum Cover
Y Grommet
Z Bung Hole
FIG. 6
45
6
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7
8
FIG. 7
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Installation
10 307883L
AA Clamp
BB Wing Nut
CC T-Handle
DD U-Bolt
EE Bung Adapter
Operation
Pressure Relief Procedure
1. Close the pump air regulator and disconnect the air
supply hose.
2. Close the pump’s bleed-type master air valve
(required in the system).
3. Open the dispensing valve until pressure is fully
relieved.
If you suspect that the dispensing valve is clogged, or
that pressure has not been fully relieved after following
the steps above, very slowly loosen the dispensing
valve coupler or hose end coupling to relieve pressure
gradually, then loosen completely.
Start-up
1. Close the air regulators and bleed-type master air
valves to all but one pump.
2. Open the master air valve from the compressor.
3. For the pump that is connected trigger the dispens-
ing valve into a grounded metal waste container
making firm metal-to-metal contact between the
container and the valve. Open the bleed-type mas-
ter air valve and open the pump air regulator slowly,
just until the pump is running. When the pump is
primed and all air has been pushed out of the lines,
release the trigger.
4. If you have more than one pump, repeat this pro-
cess for each pump.
NOTE: When the pump is primed and with sufficient air
supplied, the pump starts when the dispensing valve is
opened and shuts off when closed.
5. Set the air pressure to each pump at the lowest
pressure needed to get the desired results.
6. Set the air pressure to each pump at the lowest
pressure needed to get adequate fluid delivery.
7. To shut off the system, always follow the Pressure
Relief Procedure.
FIG. 8
Trapped air can cause the pump to cycle
unexpectedly, which could result in serious injury
from injection, splashing or moving parts. Relieve
pressure when you stop pumping and before
cleaning, checking or servicing equipment.
$$
%%
&&
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Never exceed 180 psi (12.6, 1.2 MPa) maximum air
pressure to these pumps. Using higher air pressure will
cause the pump to over pressurize which may result in
component rupture and cause serious bodily injury.
NOTICE
Never allow the pump to run dry of the fluid being
pumped. A dry pump will quickly accelerate to a
high speed, possibly damaging itself. If your pump
accelerates quickly, or is running too fast, stop it
immediately and check the fluid supply. If the supply
container is empty and air has been pumped into
the lines, prime the pump and lines with fluid, or
flush it and leave it filled with a compatible solvent.
Be sure to eliminate all air from the fluid system.