Graco Reactor H-40 Elite User manual

Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2007, Graco Inc. is registered to I.S. EN ISO 9001
312064 rev. A
Electrical Diagrams
Hydraulic, Heated, Plural Component Proportioner
For spraying polyurethane foam and polyurea coatings.
Not for use in explosive atmospheres.
See page 3 for model information, including
maximum working pressure and approvals.
Important Safety Instructions
Read all warnings and instructions in this manual
and in manuals 312062 and 312063. Save all
instruction manuals.
TI9830a
Model H-40 Shown

Supplied Manuals
2312064A
Contents
Supplied Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Simplified Schematic, Motor Controls . . . . . . . . . . 4
1-Phase Motor . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3-Phase Motor . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Simplified Schematic, Heater Controls . . . . . . . . . 6
Simplified Schematic, Power Connections . . . . . . 7
Detailed Schematic, Motor Controls (1-Phase Motor)
9
Detailed Schematic, Motor Controls (3-Phase Motor)
10
Detailed Schematic, Heater Controls . . . . . . . . . . 11
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 12
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 12
Supplied Manuals
The following manuals are shipped with the Reactor™
Proportioner. Refer to these manuals for detailed equip-
ment information.
Order Part 15M334 for a compact disk of Reactor manu-
als translated in several languages.
Manuals are also available at www.graco.com.
Reactor Hydraulic Proportioner
Part Description
312062 Reactor Hydraulic Proportioner, Oper-
ation Manual (English)
312063 Reactor Hydraulic Proportioner,
Repair-Parts Manual (English)
Proportioning Pump
Part Description
312068 Proportioning Pump Repair-Parts
Manual (English)

Models
312064A 3
Models
H-25 SERIES
H-40 SERIES
H-XP2 SERIES
H-XP3 SERIES
* Full load amps with all devices operating at maximum capabilities. Fuse requirements at various flow rates and mix
chamber sizes may be less.
** Total system watts, based on maximum hose length for each unit:
• Parts 255400 through 255408, 310 ft (94.6 m) maximum heated hose length, including whip hose.
• Parts 253400 through 253408, 410 ft (125 m) maximum heated hose length, including whip hose.
Part,
Series
Full Load
Peak
Amps* Per
Phase
Voltage
(phase)
System
Watts**
Primary
Heater
Watts
Max Flow
Rate
lb/min
(kg/min)
Approximate
Output per
Cycle (A+B)
gal. (liter)
Hydraulic
Pressure
Ratio
Maximum Fluid
Working
Pressure
psi (MPa, bar)
255400, A 69 230V (1) 15,960 8,000 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
255401, A 46 230V (3) 15,960 8,000 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
255402, A 35 380V (3) 15,960 8,000 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
255406, A 100 230V (1) 23,260 15,300 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
255407, A 59 230V (3) 23,260 15,300 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
255408, A 35 380V (3) 23,260 15,300 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
Part,
Series
Full Load
Peak
Amps* Per
Phase
Voltage
(phase)
System
Watts**
Primary
Heater
Watts
Max Flow
Rate
lb/min
(kg/min)
Approximate
Output per
Cycle (A+B)
gal. (liter)
Hydraulic
Pressure
Ratio
Maximum Fluid
Working
Pressure
psi (MPa, bar)
253400, A 100 230V (1) 23,100 12,000 45 (20) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
253401, A 65 230V (3) 26,600 15,300 45 (20) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
253402, A 47 380V (3) 26,600 15,300 45 (20) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
253407, A 75 230V (3) 31,700 20,400 45 (20) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
253408, A 52 380V (3) 31,700 20,400 45 (20) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
Part,
Series
Full Load
Peak
Amps* Per
Phase
Voltage
(phase)
System
Watts**
Primary
Heater
Watts
Max Flow
Rate
lb/min
(kg/min)
Approximate
Output per
Cycle (A+B)
gal. (liter)
Hydraulic
Pressure
Ratio
Maximum Fluid
Working
Pressure
psi (MPa, bar)
255403, A 100 230V (1) 23,260 15,300 1.5 (5.7) 0.042 (0.16) 2.79:1 3500 (24.1, 241)
255404, A 54 230V (3) 23,260 15,300 1.5 (5.7) 0.042 (0.16) 2.79:1 3500 (24.1, 241)
255405, A 35 380V (3) 23,260 15,300 1.5 (5.7) 0.042 (0.16) 2.79:1 3500 (24.1, 241)
Part,
Series
Full Load
Peak
Amps* Per
Phase
Voltage
(phase)
System
Watts**
Primary
Heater
Watts
Max Flow
Rate
lb/min
(kg/min)
Approximate
Output per
Cycle (A+B)
gal. (liter)
Hydraulic
Pressure
Ratio
Maximum Fluid
Working
Pressure
psi (MPa, bar)
253404, A 75 230V (3) 31,700 20,400 2.8 (10.6) 0.042 (0.16) 2.79:1 3500 (24.1, 241)
253405, A 52 380V (3) 31,700 20,400 2.8 (10.6) 0.042 (0.16) 2.79:1 3500 (24.1, 241)

Simplified Schematic, Motor Controls
4312064A
Simplified Schematic, Motor Controls
1-Phase Motor

Simplified Schematic, Motor Controls
312064A 5
Simplified Schematic, Motor Controls (cont.)
3-Phase Motor

Simplified Schematic, Heater Controls
6312064A
Simplified Schematic, Heater Controls

Simplified Schematic, Power Connections
312064A 7
Simplified Schematic, Power Connections
230Vac, 1 Phase
1 Phase Motor 380Vac, 3 Phase
1 Phase Motor 230Vac, 3 Phase

Simplified Schematic, Power Connections
8312064A
Simplified Schematics, Power Connections (cont.)
3 Phase Motor 230Vac, 3 Phase
3 Phase Motor 380Vac, 3 Phase

Detailed Schematic, Motor Controls (1-Phase Motor)
312064A 9
Detailed Schematic, Motor Controls (1-Phase Motor)
" !

Detailed Schematic, Motor Controls (3-Phase Motor)
10 312064A
Detailed Schematic, Motor Controls (3-Phase Motor)
" !