Graco Reactor H-XP2 Elite User manual
Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2006, Graco Inc. is registered to I.S. EN ISO 9001
311508 rev.C
Electrical Diagrams
Hydraulic, Heated, Plural Component Proportioner
For spraying polyurethane foam and polyurea coatings.
Not for use in explosive atmospheres.
See page 3 for model information, including maximum working pressure.
Important Safety Instructions
Read all warnings and instructions in the separate
Operation and Repair-Parts manuals, see page 2.
Save these instructions.
TI7705a
TI7706a
Model H-25 with 8 kW Heater Model H-XP2 with 15.3 kW Heater
Supplied Manuals
2311508C
Contents
Supplied Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Simplified Schematic, Motor Controls . . . . . . . . . . 4
Simplified Schematic, Heater Controls . . . . . . . . . 5
Simplified Schematic, Heated Hose Hookup . . . . 6
Transformer 15B351, 210 ft (64 m) maximum hose
length) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Transformer 15B352, 310 ft (94.6 m) maximum hose
length) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Simplified Schematic, Power Connections . . . . . . 7
230Vac, 1 Phase . . . . . . . . . . . . . . . . . . . . . . . . . 7
230Vac, 3 Phase . . . . . . . . . . . . . . . . . . . . . . . . . 7
380Vac, 3 Phase . . . . . . . . . . . . . . . . . . . . . . . . . 7
Detailed Schematic, Power Connections and Motor
Controls (230 Vac, 1-Phase, 8.0 kW Models) . 8
Detailed Schematic, Heater Controls (230 Vac,
1-Phase, 8.0 kW Models) . . . . . . . . . . . . . . . . . 9
Detailed Schematic, Power Connections and Motor
Controls (230 Vac, 1-Phase, 15.3 kW Models) 10
Detailed Schematic, Heater Controls (230 Vac,
1-Phase, 15.3 kW Models) . . . . . . . . . . . . . . . . 11
Detailed Schematic, Power Connections and Motor
Controls (380 Vac, 3-Phase, 8.0 kW Models) . 12
Detailed Schematic, Heater Controls (380 Vac,
3-Phase, 8.0 kW Models) . . . . . . . . . . . . . . . . . 13
Detailed Schematic, Power Connections and Motor
Controls (380 Vac, 3-Phase, 15.3 kW Models) 14
Detailed Schematic, Heater Controls (380 Vac,
3-Phase, 15.3 kW Models) . . . . . . . . . . . . . . . . 15
Detailed Schematic, Power Connections and Motor
Controls (230 Vac, 3-Phase, 8.0 kW Models) . 16
Detailed Schematic, Heater Controls (230 Vac,
3-Phase, 8.0 kW Models) . . . . . . . . . . . . . . . . . 17
Detailed Schematic, Power Connections and Motor
Controls (230 Vac, 3-Phase, 15.3 kW Models) 18
Detailed Schematic, Heater Controls (230 Vac,
3-Phase, 15.3 kW Models) . . . . . . . . . . . . . . . . 19
Detailed Schematic, Display (All Models) . . . . . . 20
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 22
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 22
Supplied Manuals
The following manuals are shipped with the Reactor™
Proportioner. Refer to these manuals for detailed equip-
ment information.
Order Part No. 15B535 for a compact disk of Reactor
manuals translated in several languages.
Manuals are also available at www.graco.com.
Reactor Electric Proportioner
Part No. Description
311299 Reactor Hydraulic Proportioner,
Operation Manual (English)
311300 Reactor Hydraulic Proportioner,
Repair/Parts Manual (English)
Proportioning Pump
Part No. Description
312068 Proportioning Pump Repair-Parts
Manual (English)
Models
311508C 3
Models
H-25 SERIES
H-XP2 SERIES
* Full load amps with all devices operating at maximum capabilities. Fuse requirements at various flow rates and mix
chamber sizes may be less.
** Total system watts, based on maximum hose length for each unit:
• Part Nos. 253200 through 253208, 210 ft (64 m) maximum heated hose length, including whip hose.
• Part Nos. 253300 through 253308, 310 ft (94.6 m) maximum heated hose length, including whip hose.
Part No.,
Series
Full
Load
Peak
Amps*
Voltage
(phase)
System
Watts**
Primary
Heater
Watts
Flow
lb/min
(kg/min) at
35 cpm
Output per
Cycle (A+B)
gal. (liter)
Pressure
Ratio
Maximum Fluid
Working
Pressure
psi (MPa, bar)
253200, A 63 230V (1) 14,700 8000 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
253201, A 40 230V (3) 14,700 8000 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
253202, A 29 380V (3) 14,700 8000 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
253206, A 95 230V (1) 22,000 15,300 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
253207, A 58 230V (3) 22,000 15,300 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
253208, A 35 380V (3) 22,000 15,300 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
253300, A 69 230V (1) 15,960 8000 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
253301, A 45 230V (3) 15,960 8000 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
253302, A 35 380V (3) 15,960 8000 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
253306, A 100 230V (1) 23,260 15,300 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
253307, A 58 230V (3) 23,260 15,300 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
253308, A 35 380V (3) 23,260 15,300 22 (10) 0.063 (0.24) 1.91:1 2000 (13.8, 138)
Part No.,
Series
Full
Load
Peak
Amps*
Voltage
(phase)
System
Watts**
Primary
Heater
Watts
Flow
gpm (lpm)
at 35 cpm
Output per
Cycle (A+B)
gal. (liter)
Pressure
Ratio
Maximum Fluid
Working
Pressure
psi (MPa, bar)
253203, A 95 230V (1) 22,000 15,300 1.5 (5.7) 0.042 (0.16) 2.79:1 3500 (24.1, 241)
253204, A 58 230V (3) 22,000 15,300 1.5 (5.7) 0.042 (0.16) 2.79:1 3500 (24.1, 241)
253205, A 35 380V (3) 22,000 15,300 1.5 (5.7) 0.042 (0.16) 2.79:1 3500 (24.1, 241)
253303, A 100 230V (1) 23,260 15,300 1.5 (5.7) 0.042 (0.16) 2.79:1 3500 (24.1, 241)
253304, A 58 230V (3) 23,260 15,300 1.5 (5.7) 0.042 (0.16) 2.79:1 3500 (24.1, 241)
253305, A 35 380V (3) 23,260 15,300 1.5 (5.7) 0.042 (0.16) 2.79:1 3500 (24.1, 241)
Simplified Schematic, Motor Controls
4311508C
Simplified Schematic, Motor Controls
TI7885a
AC Motor
Hydraulic
Pump
Directional
Valve
Mechanical
Pumpline
Reversing
Switch
Fan Ground
Te r mi n al
2A Fuses
Circuit Breakers
Motor Board
AC Motor
Output
Transducer
B
Transducer
A
Data
Reporting
(optional)
Display
Main Power
Thermostat
Fluid Manifold
Not
Used
Switch SW2 Settings
Switch Setting
Switch 1 Motor Soft Start
ON = ON
OFF = OFF
Switch 2 Pressure Imbalance
ON = Alarm
OFF = Warning
Switch 3 Standby
ON = Enable
OFF = Disable
Switch 4 Model
ON = H-25
OFF = H-XP2
Not
Used
Simplified Schematic, Heater Controls
311508C 5
Simplified Schematic, Heater Controls
TI7900a
Detail of Single Heater (8 kW) Models
(only one overtemperature switch)
Two Over-
temperature
Switches
One Over-
temperature
Switch
Second O/T
Switch Lead
is Jumpered
Simplified Schematic, Heated Hose Hookup
6311508C
Simplified Schematic, Heated Hose Hookup
#)2#5)4"2%!+%2
&2/-!
#/.42/,"/!2$
&2/-4%-0
#/.42/,"/!2$
&2/-4%-0
3%%$%4!), !
(/3%3%.3/2
#!",%
(%!4%$(/3%
4/
(%!4%$(/3%,%.'4(53%$
3%,%#402/0%24!0&/2
$%4!),!
#/.42/,"/!2$
&2/-4%-0
#)2#5)4"2%!+%2
&2/-!
TI4199a
TI4202a
Transformer 15B351, 210 ft (64 m) maximum hose length)
Transformer 15B352, 310 ft (94.6 m) maximum hose length)
Simplified Schematic, Power Connections
311508C 7
Simplified Schematic, Power Connections
TERM INAL
GROUN D
2A FUSES CI RCUI T BREAKER M A I N
HOSE
50A APUM PB
N
L1
L1 N
L2
NL1
N
L3 N
DISCONNECT
GND
AC
IN
POWER
TERM INAL
GROUN D
2A FUSES
CI RCUI T BREAKER M A I N
HOSE
50A APUM P
B
L3L2
L3 L2
L1 L2 L3
DISCONNECT
GND
IN
POWER
AC
TI4200a
230Vac, 1 Phase
TI4204a
230Vac, 3 Phase
TI4203a
380Vac, 3 Phase
Detailed Schematic, Power Connections and Motor Controls (230 Vac, 1-Phase, 8.0 kW Models)
8311508C
Detailed Schematic, Power Connections and Motor
Controls (230 Vac, 1-Phase, 8.0 kW Models)
Detailed Schematic, Heater Controls (230 Vac, 1-Phase, 8.0 kW Models)
311508C 9
Detailed Schematic, Heater Controls (230 Vac,
1-Phase, 8.0 kW Models)
Detailed Schematic, Power Connections and Motor Controls (230 Vac, 1-Phase, 15.3 kW Models)
10 311508C
Detailed Schematic, Power Connections and Motor
Controls (230 Vac, 1-Phase, 15.3 kW Models)
Detailed Schematic, Heater Controls (230 Vac, 1-Phase, 15.3 kW Models)
311508C 11
Detailed Schematic, Heater Controls (230 Vac,
1-Phase, 15.3 kW Models)
Detailed Schematic, Power Connections and Motor Controls (380 Vac, 3-Phase, 8.0 kW Models)
12 311508C
Detailed Schematic, Power Connections and Motor
Controls (380 Vac, 3-Phase, 8.0 kW Models)
Detailed Schematic, Heater Controls (380 Vac, 3-Phase, 8.0 kW Models)
311508C 13
Detailed Schematic, Heater Controls (380 Vac,
3-Phase, 8.0 kW Models)
*
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Detailed Schematic, Power Connections and Motor Controls (380 Vac, 3-Phase, 15.3 kW Models)
14 311508C
Detailed Schematic, Power Connections and Motor
Controls (380 Vac, 3-Phase, 15.3 kW Models)
Detailed Schematic, Heater Controls (380 Vac, 3-Phase, 15.3 kW Models)
311508C 15
Detailed Schematic, Heater Controls (380 Vac,
3-Phase, 15.3 kW Models)
*
23
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2%-/4%
*
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Detailed Schematic, Power Connections and Motor Controls (230 Vac, 3-Phase, 8.0 kW Models)
16 311508C
Detailed Schematic, Power Connections and Motor
Controls (230 Vac, 3-Phase, 8.0 kW Models)
Detailed Schematic, Heater Controls (230 Vac, 3-Phase, 8.0 kW Models)
311508C 17
Detailed Schematic, Heater Controls (230 Vac,
3-Phase, 8.0 kW Models)
Detailed Schematic, Power Connections and Motor Controls (230 Vac, 3-Phase, 15.3 kW Models)
18 311508C
Detailed Schematic, Power Connections and Motor
Controls (230 Vac, 3-Phase, 15.3 kW Models)
Detailed Schematic, Heater Controls (230 Vac, 3-Phase, 15.3 kW Models)
311508C 19
Detailed Schematic, Heater Controls (230 Vac,
3-Phase, 15.3 kW Models)
Detailed Schematic, Display (All Models)
20 311508C
Detailed Schematic, Display (All Models)
This manual suits for next models
1
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