Graco ProControl 1KE Parts list manual

Instructions-Parts
ProControl 1KE® Kits for
Management of Fluid and Air 3A2614H
EN
Usetomonito
r and control flow rate and track material use. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual. Save these
instructions.
See the G3000 meter manual (308778)
or Coriolis meter manual (313599) for
flow meter maximum working pressure.
See page 3 for kit information, including
approvals.
PROVEN QUALITY. LEADING TECHNOLOGY.

Contents
ProControl 1KE Models and Kits.......................... 3
Warnings ........................................................... 5
Overview............................................................ 8
Installation.......................................................... 9
Non-Hazardous Locations ............................ 9
Hazardous Locations.................................... 10
Grounding ................................................... 12
Cable Connections....................................... 13
Electrical Connections.................................. 14
Air Connections ........................................... 15
Operation........................................................... 18
Pressure Relief Procedure............................ 18
Fluid Regulator Operation............................. 18
Flow Meter Operation................................... 18
Calibrate the Meter ...................................... 18
Set the Modbus Addresses........................... 19
Set the Flow Rate Percent............................ 19
Update the Software .................................... 19
Replace the Battery...................................... 20
Display Module................................................... 21
Display Information ...................................... 21
Operation Modes ......................................... 21
Screen Navigation and Editing...................... 21
Icons...........................................................22
Run Screens ......................................................24
Password Screen ............................................... 25
Setup Screens....................................................26
Setup Screen 1............................................ 26
Setup Screen 2............................................ 27
Setup Screen 3............................................ 27
Setup Screen 4............................................ 28
Setup Screen 5............................................ 28
Setup Screen 6............................................ 29
Setup Screen 7............................................ 29
Setup Screen 8............................................ 30
Setup Screen 9............................................ 30
Deviations and Advisories ................................... 31
Troubleshooting.................................................. 32
Parts.................................................................. 34
Accessories........................................................ 43
Mounting Dimensions ......................................... 44
Appendix A - Modbus Variable Map ..................... 45
Appendix B - Advanced Web Interface................. 48
Notes................................................................. 52
Technical Data ...................................................53
Graco Standard Warranty.................................... 54
23A2614H

ProControl 1KE Models and Kits
ProControl 1KE Models and Kits
All Advanced Display Control Modules (ADCM) are base model number 24L097 (Ref. 1). Models 24L097 and
24N672 (ADCM with bracket) are not available for separate sale. See approval information in Manual 332013
and on this page. The small label (Ref. 2) on the back of the module shows the ProControl 1KE Kit number.
Available kits are described in the tables that follow.
Model No. Series Description
24L097AAdvanced Display Control Module (ADCM), with no software loaded. See Manual
332013.
24N672AAdvanced Display Control Module (ADCM) with bracket, with no software loaded.
See Manual 332013.
9902471
Class I,Div. 1,
Group D T3
Ex ia [ia]
Ta=0°C to 50°C
Intrinsically Safe Apparatus
Part of Intrinsically Safe System.
For use in Class I, Division 1, Group D T3 Hazardous Locations
See Manual 332013, Appendix A, Control Drawing 16M169 for entity parameters.
3A2614H 3

ProControl 1KE Models and Kits
ProControl 1KE systems are not approved for use in hazardous locations unless all accessories and all
wiring meet local, state, and national codes.
Kits for Hazardous Locations
Configuration
Kit No. Series
ProControl
1KE Module
with bracket
(Manual
332013)*
No
Power
AC
Power
with
barrier**
G3000
Meter
(Manual
308778)*
I/P
Transducer
Fluid
Regulator
(Manual
3A0427)*
Pressure
Transducer
(Manual
407045)*
24L083 A✔✔
24R261 A✔✔ ✔✔
24R262 A✔✔ ✔✔✔
24R263 A✔✔ ✔✔
24L085 A✔✔✔✔
24P593 A✔✔✔ ✔
24P595 A✔✔✔✔
24L087 A✔✔✔✔✔
24P597 A✔✔✔✔✔
24L089 A✔✔✔✔✔✔
24L091 A✔✔✔
* See component manuals for additional approval information.
** Must not be installed in Hazardous Location.
Kits for Non-Hazardous Locations
Configuration
Kit No. Series
ProControl 1KE
Modulewithbracket
AC
Power
G3000
Meter
I/P
Transducer
Fluid
Regulator
Pressure
Transducer
24L084 A✔✔✔✔
24P592 A✔✔✔ ✔
24P594 A✔✔✔✔
24L086 A✔✔✔✔✔
24P596 A✔✔✔✔✔
24L088 A✔✔✔✔✔✔
24L090 A✔✔✔
9902471
Conforms to/Certified to UL/CSA Standard 61010–1
43A2614H

Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific
risks. When these symbols appear in the body of this manual or on warning labels, refer back to these
Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout
the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and
plastic drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable
fumes are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless
they are antistatic or conductive.
•Stop operation immediately if static sparking occurs or you feel a shock. Do not use
equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
Static charge may build up on plastic parts during cleaning and could discharge and ignite
flammable vapors. To help prevent fire and explosion:
• Clean plastic parts only in a well ventilated area.
• Do not clean with a dry cloth.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can
cause electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before
servicing or installing equipment.
• Connect only to grounded power source or grounded electrical outlets.
• Use only 3–wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors.
• All electrical wiring must be done by a qualified electrician and comply with all local codes
and regulations.
3A2614H 5

Warnings
WARNING
INTRINSIC SAFETY
Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe
equipment will create a hazardous condition and can cause fire, explosion, or electric shock.
Follow local regulations and the following safety requirements.
• Be sure your installation complies with national, state, and local codes for the installation of
electrical apparatus in a Class I, Group D, Division 1 Hazardous Location, including all of the
local safety fire codes, NFPA 33, NEC 500 and 516, and OSHA 1910.107.
• Equipment that comes in contact with intrinsically safe terminals must meet the entity
parameter requirements specified in Control Drawing 16M169. See Appendix A in Manual
332013. This includes safety barriers, DC voltage meters, ohmmeters, cables, and
connections. Remove the unit from the hazardous area when servicing.
• If a printer, computer, or other electrical component is connected, it must be used in
conjunction with a safety barrier.
• Without the safety barrier, the equipment is no longer intrinsically safe and must not be
operated in hazardous locations, as defined in article 500 of the National Electrical Code
(USA) or your local electrical code.
• Do not install equipment approved only for non-hazardous location in a hazardous area. See
the ID label for the intrinsic safety rating for your model.
• Ground the power supply. A voltage limiting safety barrier must be properly grounded to be
effective. For proper grounding, use a 12 gauge minimum ground wire. The barrier’s ground
must be within 1 ohm of true earth ground.
• Do not operate the power supply module with the cover removed.
• Do not substitute system components as this may impair intrinsic safety.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation.Get immediate surgical
treatment.
• Engage trigger lock when not spraying.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking,
or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
63A2614H

Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated
system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data
in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete
information about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals
and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which youareusingit.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
TOXIC FLUID OR FUMES
Toxic fluids or fumes can cause serious injury or death if splashed in the eyesoronskin,
inhaled, or swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable
guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury,
including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective
equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent
manufacturer.
3A2614H 7

Overview
Overview
The ProControl 1KE Advanced Display Control
Module is an electronic flow control and fluid
monitoring system. The ProControl 1KE performs the
following functions:
• Manages fluid pressure or flow rate.
• Manages the fan air.
•Showsreal-
time fluid flow rate.
•Displaysar
esettable batch totalizer.
• Monitors and reports overall fluid use.
•Alarmsift
he flow rate is too fast or too slow for
the user-set targets.
•Alarmswhe
n the maintenance total is reached for
the user-set target.
•Displays
alogofthelast20alarms.
The ProControl 1KE is available in configurations for
installation in Hazardous Locations or Non-Hazardous
locations. The power supply for Hazardous Locations
comes with one barrier, to power one ProControl
1KE. Up to three additional barriers can be added
to the power supply to power three additional
ProControl 1KEs. See Accessories, page 43 ,to
order additional barriers. Order ProControl 1KE Kit
24R261, 24R262, or 24R263,, based on your choice
of the fluid management compononets. These kits do
not include a power supply.
83A2614H

Installation
Installation
Non-Hazardous Locations
NOTE: Kits supplied with an AC/DC Converter are shipped with a North American 120 VAC power cord (E).
Users in areas with another standard voltage must provide a power supply cord with an IEC 320–C13 female
converter. See Technical Data, page 53 for power requirements.
Key:
AFlow Meter Fluid Inlet, 1/4 npt female
inlet/outlet.
BProControl 1KE Module with Bracket
CPower Supply and Cable (6 ft., 2 m), to
terminal 3. See Cable Connections, page 13.
DMeter Cable (50 ft., 15 m), to terminal 4. See
Cable Connections, page 13.
EPower Cord (10 ft., 3 m), see NOTE above.
MGround wire and clamp. PN 244524 in
included with kits to ground the ProControl
1KE Module. PN 238909 is sold separately
to ground the meter and other components.
NFluid Regulator, 1/8 npt (f) outlet
RFluid Control Cable
SPressure Transducer
TI/P Transducer (Current to Pressure). See
Air Connections, page 15.
UMounting Panel. See
Mounting Dimensions, page 44.
XPressure Transducer Fitting, 1/8 npt (f) inlet
and outlet
AALight Tower with Splitter (accessory)
AE Flow Meter Fluid Outlet, 1/4 npt (f)
AF Pressure Transducer Cable
3A2614H 9

Installation
Hazardous Locations
Do not substitute or modify system components
as this may impair intrinsic safety. For installation,
maintenance, or operation instructions, read
instruction manuals. Do not install equipment
approved only for non-hazardous location in a
hazardous location. See the identification label for
the intrinsic safety rating for your model.
Intrinsically safe equipment should not be used with a
power supply that has no barrier. Do not move units
from a non-IS setup to an IS setup. IS equipment
that has been used with a non-IS power supply must
not be returned to a hazardous location. Always use
an intrinsically safe power supply with IS equipment.
• Installation should be in accordance with ANSI/ISA
RP12.06.01, “Installation of Intrinsically Safe
Systems for Hazardous (Classified) Locations,”
and the National Electrical Code® (ANSI/NFPA
70).
• Installation in Canada should be in accordance
with the Canadian Electrical Code, CSA C22.1,
Part 1, Appendix F.
• For ATEX, install per EN 60079-14 and applicable
local and national codes.
• Multiple earthing of components is allowed only
if a high integrity equipotential system is realized
between the points of bonding.
• Do not remove any cover until power has been
removed.
• Install according to Control Drawing Number
16M169. See Appendix A in Manual 332013.
Nonhazardous Location Hazardous Location
10 3A2614H