Graco 232267 Operation manual

Instructions – Parts List
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
Copyright 1997, Graco Inc. is registered to I.S. EN ISO 9001
Wall Mount Heated Airless
Packages 308759 rev.H
Model 232267 Shown
7808
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
See page 2 for Table of Contents.

2 308759
Table of Contents
List of Models 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting Hole Layout 27. . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Warranty 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Information 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
List of Models
Package
Part No. Series Pump Model Ratio Maximum Fluid Working Pressure Maximum Air Input Pressure Heater/ Amps
232267 BPresident,
carbon steel 30:1 3000 psi (21 MPa, 210 bar) 100 psi (0.7 MPa, 7 bar) 240/16.7
232268 BPresident,
carbon steel 30:1 3000 psi (21 MPa, 210 bar) 100 psi (0.7 MPa, 7 bar) 480/8.3
232269BPresident,
carbon steel 30:1 3000 psi (21 MPa, 210 bar) 100 psi (0.7 MPa, 7 bar) 200/20.0
232270 BPresident,
carbon steel 30:1 3000 psi (21 MPa, 210 bar) 100 psi (0.7 MPa, 7 bar) 240/16.7
232294 BMonark,
carbon steel 23:1 2300 psi (16 MPa,160 bar) 100 psi (0.7 MPa, 7 bar) 240/16.7
232357BPresident,
stainless steel 30:1 3000 psi (21 MPa, 210 bar) 100 psi (0.7 MPa, 7 bar) 200/20.0
232358 BPresident,
stainless steel 30:1 3000 psi (21 MPa, 210 bar) 100 psi (0.7 MPa, 7 bar) 240/16.7
232379 BMonark,
stainless steel 23:1 2300 psi (16 MPa,160 bar) 100 psi (0.7 MPa, 7 bar) 240/16.7
232380 BMonark,
stainless steel 23:1 2300 psi (16 MPa,160 bar) 100 psi (0.7 MPa, 7 bar) 480/8.3
232381BMonark,
stainless steel 23:1 2300 psi (16 MPa,160 bar) 100 psi (0.7 MPa, 7 bar) 200/20.0
232382 BMonark,
stainless steel 23:1 2300 psi (16 MPa,160 bar) 100 psi (0.7 MPa, 7 bar) 240/16.7
These 200V packages are only available in Asia.

308759 3
Symbols
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
WARNING
INSTRUCTIONS
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
This equipment is for professional use only.
Read all instruction manuals, tags, and labels before operating the equipment.
Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco
distributor.
Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
Check equipment daily. Repair or replace worn or damaged parts immediately.
Do not exceed the maximum working pressure of the lowest rated system component. Refer to the
Technical Data on page 24 for the maximum working pressure of this equipment.
Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech-
nical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.
Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 180F (82C) or below –40F (–40C).
Do not touch the heater during operation; it is very hot.
Wear hearing protection when operating this equipment.
Do not lift pressurized equipment.
Comply with all applicable local, state, and national fire, electrical, and safety regulations.

4 308759
WARNING
SKIN INJECTION HAZARD
Spray from the gun, hose leaks, or ruptured components can inject fluid into your body and cause
extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin
can also cause serious injury.
Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate surgi-
cal treatment.
Do not point the gun at anyone or at any part of the body.
Do not put your hand or fingers over the spray tip.
Do not stop or deflect leaks with your hand, body, glove or rag.
Do not “blow back” fluid; this is not an air spray system.
Always have the tip guard and the trigger guard on the gun when spraying.
Check the gun diffuser operation weekly. Refer to the gun manual.
Be sure the gun trigger safety operates before spraying.
Lock the gun trigger safety when you stop spraying.
Follow the Pressure Relief Procedure on page 13 whenever you: are instructed to relieve pres-
sure; stop spraying; clean, check, or service the equipment; and install or clean the spray tip.
Tighten all fluid connections before operating the equipment.
Check the hoses, tubes, and couplings daily. Replace worn, damaged, or loose parts immediately.
Permanently coupled hoses cannot be repaired; replace the entire hose.
Use only Graco approved hoses. Do not remove any spring guard that is used to help protect the
hose from rupture caused by kinks or bends near the couplings.
MOVING PARTS HAZARD
Moving parts, such as the air motor piston, can pinch or amputate your fingers.
Keep clear of all moving parts when starting or operating the pump.
Before servicing the equipment, follow the Pressure Relief Procedure on page 13 to prevent the
equipment from starting unexpectedly.

308759 5
WARNING
FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.
The electric heater must be installed, operated, and serviced only by trained, qualified personnel
who fully understand the requirements stated in the heater instruction manual (supplied).
Ground the equipment and the object being sprayed. Refer to Grounding on page 12.
If there is any static sparking or you feel an electric shock while using this equipment, stop spray-
ing immediately. Do not use the equipment until you identify and correct the problem.
Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being sprayed.
Keep the spray area free of debris, including solvent, rags, and gasoline.
Electrically disconnect all equipment in the spray area.
Extinguish all open flames or pilot lights in the spray area.
Do not smoke in the spray area.
Do not turn on or off any light switch in the spray area while operating or if fumes are present.
Do not operate a gasoline engine in the spray area.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.
Know the specific hazards of the fluid you are using.
Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.
Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer.

6 308759
Installation
General Information
NOTE: Reference numbers and letters in parentheses
in the text refer to the callouts in the figures and the
parts drawing.
NOTE: Always use Genuine Graco Parts and Acces-
sories, available from your Graco distributor. Refer to
Product Data Sheet 305900. If you supply your own
accessories, be sure they are adequately sized and
pressure-rated for your system.
Fig. 1 is only a guide for selecting and installing sys-
tem components and accessories. Contact your Graco
distributor for assistance in designing a system to suit
your particular needs.
Prepare the Operator
All persons who operate the equipment must be
trained in the safe, efficient operation of all system
components as well as the proper handling of all fluids.
All operators must thoroughly read all instruction
manuals, tags, and labels before operating the equip-
ment.
The following manuals are included with this equip-
ment:
308759, Wall Mount Heated Airless Packages
306981, 30:1 President CST Pump, or
308106, 30:1 President SST Pump, or
307619, 23:1 Monark CST and SST Pumps
306982, President Air Motor, or
307043, Monark Air Motor
309524, Viscon HP Heater
308686, Air Regulator Kit
307273, Fluid Filter
306860, Back Pressure Regulator
310743, Airless Spray Gun
Prepare the Site
Ensure that the wall is strong enough to support the
weight of the pump and accessories, heater, fluid,
hoses, and stress caused during pump operation.
Ensure that you have an adequate compressed air
supply. Refer to the performance charts on page 25 to
find the air consumption of your pump.
Refer to Fig. 1. Bring a compressed air supply line
from the air compressor to the pump location. Be sure
all air hoses are properly sized and pressure-rated for
your system. Use only electrically conductive hoses.
The air hose (A) should have a 3/8 npsm(m) thread.
Install a bleed-type shutoff valve (B) in the air line to
isolate the air line components for servicing. Install an
air line filter (C) and a moisture trap and drain valve
(D) to help remove moisture and contaminants from
the compressed air supply.
Keep the site clear of any obstacles or debris that
could interfere with the operator’s movement.
Have a grounded, metal pail available for use when
flushing the system.

308759 7
Installation
Supplied Components
Refer to Fig. 1.
WARNING
A red-handled bleed-type master air valve (E) and
a fluid drain valve (F) are supplied. These compo-
nents help reduce the risk of serious injury, includ-
ing fluid injection and splashing of fluid in the eyes
or on the skin, and injury from moving parts if you
are adjusting or repairing the pump.
The bleed-type master air valve relieves air trapped
between this valve and the pump after the valve is
closed. Trapped air can cause the pump to cycle
unexpectedly. Locate the valve close to the pump.
The fluid drain valve assists in relieving fluid pres-
sure in the displacement pump, hose, and gun.
Triggering the gun to relieve pressure may not be
sufficient.
The red-handled bleed-type master air valve (E)
is required in your system to relieve air trapped
between it and the air motor when the valve is
closed (see the WARNING above). Do not block
access to the valve.
The pump air regulator (G) controls pump speed
and outlet pressure by adjusting the air pressure to
the pump.
The air relief valve (H) opens automatically to
prevent overpressurization of the pump.
The air inlet swivel (K) connects incoming air to
the pump.
The suction hose (30) and tube (33) allow the
pump to draw fluid from a 55 gallon (200 liter) drum
(L). Carbon steel models include a bung adapter
(34) which screws into the drum’s bung hole.
The fluid heater (50) heats the fluid as it passes
through, to maintain the correct spraying viscosity.
Read and understand all instructions in the supplied
heater manual 309524 before operating the heater.
The fluid filter (15) includes a 60 mesh (250
micron) stainless steel element to filter particles
from the fluid as it leaves the pump. It also includes
the fluid drain valve (F), which is required in your
system to relieve fluid pressure in the hose and gun
(see the WARNING at left).
The fluid hose (101) consists of two hoses in a
sheath, connected to a manifold (102) and a whip
hose (103). Fluid is supplied to the gun by the fluid
supply hose (101a) and the whip hose (103). Un-
used fluid is returned to the back pressure regulator
(46) through the fluid return hose (101b).
The airless spray gun (106) dispenses the fluid.
The gun houses the spray tip (107), which is
available in a wide range of sizes for different spray
patterns and rates of flow.
The back pressure regulator (46) controls back
pressure to the gun and maintains proper circula-
tion pressure.
The 3-way recirculation valve (28) receives fluid
from the back pressure regulator and recirculates it
to the pump or to the fluid container, as desired.

8 308759
Installation
Installing the Pump
NOTE: Refer to Fig. 1, and to the Dimension drawing
on page 26 and the Mounting Hole Layout on page 27.
1. Ensure that the wall is strong enough to support
the weight of the pump and accessories, heater,
fluid, hoses, and stress caused during pump
operation.
2. Position the bracket mounting plate (39) on the
wall so the edge with the hook is facing up. Refer
to page 27. Mount the plate so the top edge is 4 to
5 ft (1.2 to 1.5 m) above the floor. Check that the
plate is level. Mark two holes on the wall, using the
plate as a template. Drill two holes and attach the
plate with 1/2 in. bolts and washers.
3. Using two people, lift the pump assembly into
position and hang the pump bracket (1) on the
bracket mounting plate (39). Have one person hold
the assembly in place while the other checks that
the pump bracket (1) is level. Mark four holes on
the wall, using the pump bracket as a template. Lift
the bracket off the mounting plate (39).
4. Drill four holes in the wall.
WARNING
The pump bracket (1) must be bolted to the wall
with four bolts. Do not simply hang the pump
bracket on the bracket mounting plate (39).
5. Lift the pump assembly back into position, hang it
on the bracket mounting plate (39), and bolt the
pump bracket (1) to the wall. Use 1/2 in. bolts and
washers to mount the pump module to the wall.
Use bolts that are long enough to keep the pump
bracket (1) from vibrating during operation.

308759 9
Installation
Mount the pump assembly so the top of the bracket
is 4 to 5 ft (1.2 to 1.5 m) above the floor.
The suction hose is 6 ft (1.8 m) long. Do not stretch
the hose tight; let it hang as shown, to assist fluid
flow into the pump.
7808C
Fig. 1
1
106
33
101
22
103
D
F
A
L
C
K*
B
*H
Model 232267 Shown
34
30
E*
G*
15
KEY
SUPPLIED COMPONENTS
1 Pump Wall Bracket
10 Pump
15 Fluid Filter
(includes fluid drain valve F)
22 Ground Wire (required; see page 12
for installation instructions)
28 3-Way Recirculation Valve
30 Suction Hose
33 Suction Tube
34 Bung Adapter
(carbon steel models only)
46 Back Pressure Regulator
49 Heater Wall Bracket
50 Fluid Heater
SUPPLIED COMPONENTS
101 Electrically Conductive Fluid Hose
(includes 101a and 101b)
101a Fluid Supply Hose
101b Fluid Return Hose
102 Fluid Manifold
103 Fluid Whip Hose
106 Airless Spray Gun
E* Red-Handled Bleed-Type Master
Air Valve (required, for pump)
F Fluid Drain Valve
G* Pump Air Regulator
H* Air Relief Valve
K* Air Inlet Swivel
* Included in Air Regulation Kit (16).
COMPONENTS YOU MUST SUPPLY
A Electrically Conductive
Air Supply Hose
B Bleed-Type Master Air Valve
(for accessories)
C Air Line Filter
D Air Line Moisture Trap
and Drain Valve
L 55 Gallon (200 Liter) Drum
50
46
28
10
101b
101a
102
1
2
The center of the two outer left holes of the heater
bracket must be no more than 9 in. (228 mm) from the
right edge of the pump bracket (1). See page 27.
3
1
2
349

10 308759
Installation
Installing the Heater
WARNING
FIRE, EXPLOSION, AND ELECTRIC
SHOCK HAZARD
The Viscon HP Heater must be installed
by a qualified electrician in compliance
with all state and local codes and regula-
tions, to reduce the risk of electric shock
or other serious injury during installation
or operation.
When installing in a flammable atmo-
sphere (hazardous location) refer to
Article 500 of the US National Electric Code or
other applicable agency standards to plan the
work.
Refer to the Technical Data and to the supplied
Viscon HP Heater manual 309524 for information
on heater power supply requirements.
Do not plug in or unplug a power cord in any area
containing flammable fluids or fumes, to avoid fire
or explosion resulting in serious injury.
Do not put all flammable materials and debris on
or near the heater. Keep the work area clean.
WARNING
COMPONENT RUPTURE HAZARD
Heat causes fluid to expand. If the
heated fluid is trapped with nowhere to
expand, it can cause component rupture.
Be sure to keep the heated fluid circulating (turn
the 3-way recirculation valve (28) to the circulation
position). Do not install a fluid shutoff device
between the heater and the gun.
NOTE: Refer to Fig. 2, and to the Dimension drawing
on page 26 and the Mounting Hole Layouts on page
27.
1. Position the heater bracket (49) to the right of the
pump bracket (1), at the same height. The two
slots must face up. The center of the two outer left
holes must be no more than 9 in. (228 mm) from
the right edge of the pump bracket. See page 27.
2. Check that the heater bracket (49) is level. Using
the bracket as a template, mark the four outer
holes on the wall. The four outer holes are used to
mount the bracket to the wall, and the two inner
slots and two inner holes are to mount the heater
(50) to the bracket.
3. Drill four holes in the wall.
4. Bolt the bracket (49) to the wall with 1/2 in. bolts
and washers. Use bolts that are long enough to
keep the bracket from vibrating during operation.
5. Install two screws (S, included with the heater) into
the top two heater mounting posts until they are
about 1/8 in. (3 mm) from fully installed.
6. Using two people, lift the heater (50) onto the
bracket (49) so the two screw heads (S) slide into
the slots. Have one person hold the heater in place
while the other installs the remaining two screws
(supplied with the heater) through the bracket and
into the bottom mounting posts. Tighten all four
screws.
7. Connect the heater supply hose (41) from the
heater inlet elbow (40) to the swivel (13) at the
pump fluid outlet. Tighten securely.
8. Connect the heater outlet hose (45) from the
heater outlet nipple (43) to the inlet fitting (R) of
the fluid filter (15). Tighten securely.

308759 11
Installation
7939
Fig. 2
1
2
A
49
1
50 S
41
13
45
43
15
45 (Ref)
101 (Ref)
A
R
The center of the two outer left holes of the heater
bracket must be no more than 9 in. (228 mm) from the
right edge of the pump bracket (1). See page 27.
Slots must face up.
2
42
1
62

12 308759
Installation
Grounding
WARNING
FIRE, EXPLOSION, AND
ELECTRIC SHOCK HAZARD
Before operating the pump, ground the
system as explained below. Also read
the section FIRE, EXPLOSION, AND
ELECTRIC SHOCK HAZARD on page
5.
1. Pump: use the ground wire and clamp (supplied).
See Fig. 3. Loosen the grounding lug locknut (W)
and washer (X). Insert one end of the ground wire
(22) into the slot in lug (Z) and tighten the locknut
securely. Connect the other end of the wire to a
true earth ground.
Fig. 3
W
22
X
Z
0720
2. Viscon HP Heater: refer to the heater manual,
supplied.
3. Air and fluid hoses: use only electrically conductive
hoses.
4. Air compressor: follow manufacturer’s recommen-
dations.
5. Spray gun: ground through connection to a prop-
erly grounded fluid hose and pump.
6. Fluid supply container: follow your local code.
7. Object being sprayed: follow your local code.
8. Solvent pails used when flushing: follow your local
code. Use only metal pails, which are conductive,
placed on a grounded surface. Do not place the
pail on a nonconductive surface, such as paper or
cardboard, which interrupts the grounding continu-
ity.
9. To maintain grounding continuity when flushing or
relieving pressure, hold a metal part of the spray
gun firmly to the side of a grounded metal pail,
then trigger the gun.

308759 13
Operation
Pressure Relief Procedure
WARNING
INJECTION HAZARD
The system pressure must be manually
relieved to prevent the system from
starting or spraying accidentally. Fluid
under high pressure can be injected through the
skin and cause serious injury. To reduce the risk of
an injury from injection, splashing fluid, or moving
parts, follow the Pressure Relief Procedure
whenever you:
are instructed to relieve the pressure,
stop spraying,
check or service any of the system equipment,
or install or clean the spray tip.
WARNING
HOT SURFACE HAZARD
Do not touch the heater while it is oper-
ating. Allow the heater to cool for at least
10 minutes before flushing or servicing
it.
WARNING
FIRE AND EXPLOSION HAZARD
Do not plug in or unplug a power cord in
any area containing flammable fluids or
fumes, to avoid fire or explosion result-
ing in serious injury.
1. Lock the gun trigger safety.
2. Disconnect the electric power to the heater (50).
3. Circulate the fluid for at least 10 minutes to cool
the heated fluid and the heater.
4. Close the red-handled bleed-type master air valve
(E, required in your system). See Fig. 4.
5. Hook the drain hose (29) onto a waste container.
Turn the 3-way recirculation valve (28) to the drain
position.
6. Unlock the gun trigger safety.
7. Hold a metal part of the gun firmly to the side of a
grounded metal pail, and trigger the gun to relieve
pressure.
8. Lock the gun trigger safety.
9. Open the drain valve (F, required in your system),
having a container ready to catch the drainage.
10. Leave the drain valve open until you are ready to
spray again.
If you suspect that the spray tip or hose is completely
clogged, or that pressure has not been fully relieved
after following the steps above, very slowly loosen the
tip guard retaining nut or hose end coupling and relieve
pressure gradually, then loosen completely. Now clear
the tip or hose.
Packing Nut
Before starting, fill the packing nut (M) 1/3 full with
Graco Throat Seal Liquid (TSL) or compatible solvent.
See Fig. 4.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure at left.
The packing nut is torqued at the factory and is ready
for operation. If it becomes loose and there is leaking
from the throat packings, relieve pressure, then torque
the nut as specified in your separate pump manual. Do
this whenever necessary. Do not overtighten the
packing nut.
Flush the Pump Before First Use
The pump is tested with lightweight oil, which is left in
to protect the pump parts. If the fluid you are using
may be contaminated by the oil, flush it out with a
compatible solvent. See Flushing on page 18.

14 308759
Operation
Prime the Pump
1. See Fig. 4. Disconnect the electric power to the
heater before priming the pump.
2. Remove the tip guard and spray tip from the gun
(106). Refer to the gun manual.
3. Close the pump air regulator (G) and bleed-type
air valves (B, E).
4. Close the fluid drain valve (F).
5. Connect the air line (A) to the air inlet swivel (K).
6. Check that all fittings throughout the system are
tightened securely.
7. Hook the drain hose (29) onto a waste container.
Turn the 3-way recirculation valve (28) to the
circulation position.
8. Position the drum (L) close to the pump. The
suction hose (30) is 6 ft (1.8 m) long. Do not
stretch the hose tight; let it hang as shown in Fig.
4, to assist fluid flow into the pump.
9. Place the pump suction tube (33) into the drum
(L). On carbon steel models, screw the bung
adapter (34) into the drum’s bung hole. Adjust the
suction tube so it is about 1/2 in. (13 mm) off the
bottom of the drum, then tighten the thumbscrew.
10. Open the back pressure regulator (46) (fully coun-
terclockwise).
11. Hold a metal part of the gun (106) firmly to the side
of a grounded metal pail and hold the trigger open.
12. Open the bleed-type air valves (B, E). Slowly open
the pump air regulator (G) until the pump starts.
13. Cycle the pump slowly until all air is pushed out
and the pump and hoses are fully primed.
14. Release the gun trigger and lock the trigger safety.
The pump will continue to cycle as long as air is
supplied and the back pressure regulator (46) is
open.
15. If the pump fails to prime properly, open the drain
valve (F). Use the drain valve as a priming valve
until the fluid flows from the valve. Close the valve.
NOTE: When changing fluid containers with the hose
and gun already primed, open the drain valve (F) to
help prime the pump and vent air before it enters the
hose. Close the drain valve when all air is eliminated.
Install the Spray Tip
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 13.
Relieve the pressure. Install the spray tip and tip guard
as explained in your separate gun manual, supplied.
The spray tip shapes the fluid into a fan pattern. The
orifice size determines the flow rate, and the orifice
shape determines the width of the fan pattern.

308759 15
Operation
Fig. 4
1Torque as specified in your separate pump manual.
KEY
15 Fluid Filter
(includes fluid drain valve F)
28 3-Way Recirculation Valve
29 Drain Hose
30 Suction Hose
33 Suction Tube
34 Bung Adapter
(carbon steel models only)
46 Back Pressure Regulator
50 Fluid Heater
101 Electrically Conductive Fluid Hose
(includes 101a and 101b)
101a Fluid Supply Hose
101b Fluid Return Hose
103 Fluid Whip Hose
106 Airless Spray Gun
A Electrically Conductive
Air Supply Hose
B Bleed-Type Master Air Valve
(for accessories)
E Red-Handled Bleed-Type Master
Air Valve (required, for pump)
F Fluid Drain Valve
G Pump Air Regulator
K Air Inlet Swivel
L 55 Gallon (200 Liter) Drum
M Packing Nut/Wet-Cup (hidden)
7810C
106
33
101
103
F
B
Model 232267 Shown
34
30
E
G
15
50
46
29
28
M1
L
The suction hose is 6 ft (1.8 m) long. Do not stretch the hose tight;
let it hang as shown, to assist fluid flow into the pump.
2
Adjust the suction tube so it is about 1/2 in. (13 mm) off the bottom of
the drum (L).
3
2
3
K
101b
101a
A

16 308759
Operation
Adjust the Spray Pattern
1. Start the pump. Connect the electric power to the
heater (50). Turn the 3-way recirculation valve (28)
to the circulation position.
2. Set the heater control to a trial point (4 or 5).
3. Circulate fluid through the pump for at least 10
minutes, at very low pressure. Check the tempera-
ture on the heater thermometer.
4. Adjust the fluid pressure and temperature to the
lowest settings necessary to get the desired re-
sults. Use the air regulator (G) to adjust the pump
speed and fluid pressure until the spray is
completely atomized. Refer to the back pressure
valve and heater manuals (supplied) for adjust-
ment procedures. Higher pressures and tempera-
tures may not improve the spray pattern and will
cause premature component wear.
WARNING
COMPONENT RUPTURE HAZARD
To reduce the risk of overpressurizing
your package, which could cause com-
ponent rupture and serious injury, never
exceed 100 psi (0.7 MPa, 7 bar) air input pressure
to the package. Also refer to the Technical Data
on page 24 and to your separate component manu-
als.
Heat causes fluid to expand. If the heated fluid is
trapped with nowhere to expand, it can cause
component rupture. Be sure to keep the heated
fluid circulating by turning the 3-way recirculation
valve (28) to the circulation position. Do not install
a fluid shutoff device between the heater and the
gun.
5. Use a full-open, full-close triggering action. Hold
the gun about 14 in. (350 mm) from and at right
angles to the work surface. Move the gun in a
straight stroke; do not swing the gun in an arc.
Practice to find the best length and speed of
stroke.
6. If adjusting the pressure does not give a good
spray pattern, relieve the pressure and try another
tip size. When more coverage is needed, use a
larger spray tip rather than increasing the fluid
pressure.
7. With the pump and lines primed, and with ade-
quate air pressure and volume supplied, the pump
will continue to cycle as long as air is supplied and
the back pressure regulator (46) is open.
CAUTION
Do not allow the pump to run dry. It will quickly
accelerate to a high speed, causing damage. If your
pump is running too fast, stop it immediately and
check the fluid supply. If the container is empty and
air has been pumped into the lines, refill the con-
tainer and prime the pump and the lines, or flush and
leave it filled with a compatible solvent. Eliminate all
air from the fluid system.
Shutdown and Care of the Pump
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 13.
For overnight shutdown, stop the pump at the bottom
of its stroke to prevent fluid from drying on the ex-
posed displacement rod and damaging the throat
packings. Relieve the pressure.
Always flush the pump before the fluid dries on the
displacement rod. See Flushing on page 18.

308759 17
Notes

18 308759
Maintenance
Preventive Maintenance Schedule
The operating conditions of your particular system
determine how often maintenance is required. Estab-
lish a preventive maintenance schedule by recording
when and what kind of maintenance is needed, and
then determine a regular schedule for checking your
system.
Flushing
WARNING
FIRE, EXPLOSION, AND
ELECTRIC SHOCK HAZARD
Before flushing, read the section FIRE,
EXPLOSION, AND ELECTRIC SHOCK
HAZARD on page 5. Be sure the entire
system and flushing pails are properly
grounded. Refer to Grounding on page
12.
Flush the pump:
Before the first use
When changing colors or fluids
Before fluid can dry or settle out in a dormant pump
(check the pot life of catalyzed fluids)
Before storing the pump.
Flush with a fluid that is compatible with the fluid you
are pumping and with the wetted parts in your system.
Check with your fluid manufacturer or supplier for
recommended flushing fluids and flushing frequency.
CAUTION
If you have a carbon steel package, never leave
water or water-base fluid in the pump overnight. If
you are pumping water-base fluid, flush with water
first, then with a rust inhibitor such as mineral spirits.
Relieve the pressure, but leave the rust inhibitor in
the pump to protect the parts from corrosion.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 13.
WARNING
HOT SURFACE HAZARD
Do not touch the heater while it is oper-
ating. Allow the heater to cool for at least
10 minutes before flushing or servicing
it.
1. Disconnect the electric power to the heater and
circulate the fluid for at least 10 minutes to cool the
heated fluid and the heater.
2. Relieve the pressure.
3. Remove the tip guard and spray tip from the gun.
Refer to the gun instruction manual.
4. Remove the filter element from the fluid filter (15).
Reinstall the filter bowl.
5. Open the back pressure regulator (46). Set the
3-way recirculation valve (28) to the circulation
position.
6. Place the suction tube (33) in a container of sol-
vent.
7. Hold a metal part of the gun firmly to the side of a
grounded metal pail.
8. Start the pump. Always use the lowest possible
fluid pressure when flushing.
9. Trigger the gun. Flush the system until clear
solvent flows from the gun.
10. Release the gun trigger and lock the trigger safety.
The pump will continue to cycle as long as air is
supplied and the back pressure regulator (46) is
open.
11. Hook the drain hose (29) onto a waste container.
Set the 3-way recirculation valve (28) to the drain
position. Continue flushing until clear fluid comes
from the hose.
12. Relieve the pressure.
13. Clean the tip guard, spray tip, and fluid filter ele-
ment separately, then reinstall them.
14. Clean the inside and outside of the suction tube
(33).

308759 19
Notes

20 308759
Parts
7809D
106
A
A
1
45 6
7
8
10
11 12
13
15
16 18
17
21
22
23
24
30
101
102
103
21 (Ref)
14
20
7
8
27 28
29
40
41
42
45
45 (Ref)
46
47
49
50
107
B
B
1 (Ref)
41 (Ref)
50 (Ref)
CC
D
D
51
31*
32*
33*
34*
*35
36*
37*
38*
1
33
2
43
1 This style suction tube used on stainless steel models.
Model 232267 Shown
2Included in Suction Tube Kit 206266,
used on carbon steel models.
39
7809B
62
63