Carlisle DeVilbiss Compact HVLP User manual

16430 N. Scottsdale Road, Suite 450, Scottsdale, Arizona 85254 / Office: 480.781.5250
DeVilbiss Compact HVLP Manual Gun
Parts Identification

16430 N. Scottsdale Road, Suite 450, Scottsdale, Arizona 85254 / Office: 480.781.5250
Gun Daily Maintenance and Cleaning
1. Flush gun with proper cleaning solvent
2. Use stiff bristle brush dipped into solvent to clean exterior of
gun wipe clean with rag
3. Remove air cap and place in clean container of solvent
4. With gun facing down clean fluid tip with brush and solvent,
wipe clean. Make sure solvent does not enter air passages
trigger air to blow solvent from gun.

16430 N. Scottsdale Road, Suite 450, Scottsdale, Arizona 85254 / Office: 480.781.5250
5. Clean air cap with stiff brush and solvent
6. Inspect air cap to ensure fan and atomization holes are clean
and free of any debris
DO NOT COMPLETELY SOAK GUN IN SOLVENT FOR EXTENDED
PERIODS OF TIMETHIS WILL CAUSE PAINT AND DEBRIS TO
ENTER THE AIR PASSAGES OF THE GUN CAUSING INCREASED
MAINTENANCE AND DOWN TIME.

16430 N. Scottsdale Road, Suite 450, Scottsdale, Arizona 85254 / Office: 480.781.5250
7. Apply Binks Gunners Mate to areas shown below. A few
additional drops may be used on exterior of gun to make
cleaning easier

16430 N. Scottsdale Road, Suite 450, Scottsdale, Arizona 85254 / Office: 480.781.5250
Weekly Gun Cleaning and Maintenance
1. Clean gun following daily instructions
2. Remove needle by turning needle adjustment knob counterclockwise
until knob and spring disengage from gun. Remove needle.
3. Inspect needle for any damage. Replace if damaged. Clean
needle with solvent wipe clean with cloth. Apply a few drops of
gun lube to needle and spring.

16430 N. Scottsdale Road, Suite 450, Scottsdale, Arizona 85254 / Office: 480.781.5250
4. Using a 10mm wrench remove fluid tip inspect for damage and
clean. Use gun-cleaning brush if necessary to remove paint
from air and fluid holes.
5. Remove black air separator seal, clean, inspect for damage. If
necessary clean gun head interior with gun-cleaning brush. It
may necessary to remove the packing nut to thoroughly clean
fluid passage.
6. Reassemble gun. Make sure separator seal and fluid tip are in
place before needle is inserted back into the gun.
Tightening fluid tip while needle is in place will cause damage
to needle

16430 N. Scottsdale Road, Suite 450, Scottsdale, Arizona 85254 / Office: 480.781.5250
Compact Gun Replacement Parts
Maintenance
Air Valve Service Kit
Replace As Needed
The air valve will need to be replaced when air is leaking
from seal(s) when the trigger is not engaged. It is
important to replace all parts in the kit even though some
of the parts may be seem to be in good condition. Proper
daily cleaning and lubrication will increase air valve life

16430 N. Scottsdale Road, Suite 450, Scottsdale, Arizona 85254 / Office: 480.781.5250
The picture below illustrates the location for the air valve
parts. Use brass tool to remove old seals and replace new
seals. See next page for detail step-by-step instructions.
Ensure seals are facing the proper direction

16430 N. Scottsdale Road, Suite 450, Scottsdale, Arizona 85254 / Office: 480.781.5250
Compact Gun Replacement Parts
Maintenance
Gun Service Kit
Replace As Needed
The Gun Service Kit contains a replacement needle spring,
air separator, packing nut assembly, and seal kit for the
Fan Pattern Adjustment Valve.

16430 N. Scottsdale Road, Suite 450, Scottsdale, Arizona 85254 / Office: 480.781.5250
To remove Fan Adjustment Valve turn knob
counterclockwise to full open position and use wrench to
remove complete assembly. Clean and inspect for damage
to stem.

16430 N. Scottsdale Road, Suite 450, Scottsdale, Arizona 85254 / Office: 480.781.5250
With assembly in hand, turn adjustment knob clockwise to
expose locking clip. Use small screwdriver to remove clip.
Once locking clip is removed turn knob counterclockwise
to remove housing from assembly. Replace O-ring and
seal.
Turn adjustment knob counter clockwise in the full open
position before inserting back into gun shown in picture
above. Failure to do so will damage the end of the
adjustment needle.

16430 N. Scottsdale Road, Suite 450, Scottsdale, Arizona 85254 / Office: 480.781.5250
Needle Packing Assembly
Replace as needed
Replace packing nut assembly when tightening the
packing nut will no longer stop paint from leaking through
the Teflon packing

16430 N. Scottsdale Road, Suite 450, Scottsdale, Arizona 85254 / Office: 480.781.5250
1. Remove needle and fluid tip following weekly
cleaning instructions
2. Using wrench turn packing nut counter clockwise
remove packing nut, spring and Teflon packing
3. Clean packing and fluid section with solvent and gun
cleaning brush
4. Replace packing nut assembly