Graco 309707N User manual

ti3254a
Parts
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
Copyright 2003, Graco Inc. is registered to I.S. EN ISO 9001
Ultrar395/495/595
Ultra Max II 490/495/595 309707N
234180
309639. . . . . . .
309250. . . . . . .
309055. . . . . . .
Related manuals
309674. . . . . . .
309709. . . . . . .
309725. . . . . . .
Important Safety Instructions
Read all warnings and instructions in
Operation manual 309725. Save the
instructions.
3300 psi (228 bar, 22.8 MPa) Maximum Working Pressure
Vac Make Model ***
230
Ultra 395 234180 249589 B
230
Ultra 495 234183 A234181 A234182 A
Ultra 595 248660 A234439 A
100 Ultra 495 234186 A233974 A
Ultra Max II 490 249932 B
230 Ultra Max II 495 249933 B253104 B253105 B
Ultra Max II 595 253107 B249934 B
100 Ultra Max II 495 249938 B253106 B
* Series

2309707
Parts Drawing - Sprayer
ti2400d
ti2400
9
42
31
66
44
29
54
32
70
27
24
46
68
41
12
40
71
59
Ref 45
Ref 56
16
57
4
3635 26 5
Ref 55
69
61
47
65
24
67
62
17
60
22
47
47
12
23
53
25
8
43
15
45
33
10
1
52
12
55
39
47
38 3
20
2
63
47
14
77
76
PARTS,
PAGE 8

3309707
Parts List - Sprayer
234180, 234183, 234186, 249589
Ref
No. Part No. Description Qty
Ref
No. Part No. Description Qty
1 107434 BEARING, thrust 1
2 117828 PACKING, o–ring 1
3 111457 PACKING, o–ring 1
4 111600 PIN, grooved 1
5 111699 GASKET, seat, valve 1
8 116073 WASHER, thrust 1
9 116074 WASHER, thrust 1
10 116079 BEARING, thrust 2
12 117501 SCREW, mach, hex washer hd 6
14 117559 O–RING 2
15 15B067 MANIFOLD, ST Pro 1
16 246384† FILTER, fluid, 60 mesh 1
17 287167 CAP, manifold 1
20 15B120 GROMMET, transducer 1
22 287058 COVER, front, Graco, paint 1
23 287056 SHIELD, motor, painted 1
24 162453 NIPPLE, (1/4 npsm x 1/4 npt) 2
25 180131 BEARING, thrust 1
26 187615 SEAT, valve 1
27 187625 HANDLE, valve, drain 1
29 195150 NUT, jam, pump 1
31 196750 SPRING, retaining 1
32 196762 PIN, straight 1
33 206994 FLUID, TSL 1
35 235014 VALVE, drain 1
includes 5, 26
36 224807 BASE, valve 1
38 243222 TRANSDUCER, pressure control 1
includes 3
39 241920 DEFLECTOR, threaded 1
40 287057 GEAR, reducer 1
includes 8, 10
41 246428 PUMP, displacement, ST 1
includes 32
42 287055 HOUSING, drive 1
includes 12, 70
43 287053 ROD, connecting 1
includes 31, 32
44 287054 GEAR, crankshaft 1
includes 1, 9, 25
45 287003 HOSE, cpld 1
46 240794 HOSE, cpld, 1/4 in. x 50 ft 1
47 117493 SCREW, mach, hex washer hd 11
52 LABEL, front, Graco
15B372 Ultra 395 1
15B255 Ultra 495 1
15G330 Ultra 395 (249589) 1
53 LABEL, side, Graco 1
15B847 Ultra 395 1
15B495 Ultra 495 1
15G343 Ultra 395 (249589) 1
54 MOTOR
287060*‡ 240V, Ultra 395; includes 77 1
287061* 240V, Ultra 495; includes 77 1
287015* 100V, Ultra 495; includes 77 1
55 246381 HOSE, drain, ST stand 1
includes 39, 62
57 246385 STRAINER, 7/8–14 unf 1
59 15E823 FRAME, standmount 1
60 246386 HOSE, s hose suction 1
includes 14, 57, 62
61 GUN, includes Manual 309639 1
246540 240V Ultra 395/495 1
246233 100V Ultra 495 1
62 276888 CLIP, drain line 1
63 15B517LABEL, danger 1
65 195792LABEL, warning 1
66 116139 GRIP, handle 1
67 15G857 CAP, leg 4
68 287903 CUP, suction/drain 1
69 287072 HANDLE, sprayer 1
includes 47, 66
70 15B589 COVER, pump rod 1
71 115723 SCREW, drill, hex washer head 1
76 115099 WASHER, garden hose 1
77 239912 FAN, motor 1
Extra Danger and Warning tags and labels available free.
* Motor Brush Kit 287016 is available for Series A
‡ Motor Brush Kit 287735 is available for Series B
† Other filters available: 246382, 100 mesh; 246383, 200
mesh; 246425, 30 mesh

4309707
Parts Drawing - Sprayer
ti2397d
ti2397
9539C
9
42
31
44
29
54
32
76
27
24
46
41
12
40
59
Ref
45
Ref 56
2
57
4
3635 26 5
Ref 55
75
61
47
65
24
71
62
18
17
60
22
47
47
12
23 53
25
8
43
15
45
33
10
1
52
12
55
39
47
38 3
67
73
70
72
68
69
66 74
85
63
8283
14
16
20
77
86
PARTS,
PAGE 8

5309707
Parts List - Sprayer
234181, 233974, 248660
Ref
No. Part No. Description Qty
Ref
No. Part No. Description Qty
1 107434 BEARING, thrust 1
2 117828 PACKING, o–ring 1
3 111457 PACKING, o–ring 1
4 111600 PIN, grooved 1
5 111699 GASKET, seat, valve 1
8 116073 WASHER, thrust 1
9 116074 WASHER, thrust 1
10 116079 BEARING, thrust 2
12 117501 SCREW, mach, hex washer hd 6
14 117559 O–RING 2
15 15B067 MANIFOLD, ST Pro 1
16 246384† FILTER, fluid, 60 mesh 1
17 287167 CAP, manifold 1
18 287167 INSERT, filter 1
20 15B120 GROMMET, transducer 1
22 287058 COVER, front, Graco, paint 1
23 287056 SHIELD, motor, painted 1
24 162453 NIPPLE, (1/4 npsm x 1/4 npt) 2
25 180131 BEARING, thrust 1
26 187615 SEAT, valve 1
27 187625 HANDLE, valve, drain 1
29 195150 NUT, jam, pump 1
31 196750 SPRING, retaining 1
32 196762 PIN, straight 1
33 206994 FLUID, TSL 1
35 235014 VALVE, drain 1
includes 5, 26
36 224807 BASE, valve 1
38 243222 TRANSDUCER, pressure control 1
includes 3
39 241920 DEFLECTOR, threaded 1
40 287057 GEAR, reducer 1
includes 8, 10
41 246428 PUMP, displacement, ST 1
includes 32
42 287055 HOUSING, drive 1
includes 12, 70
43 287053 ROD, connecting 1
includes 31, 32
44 287054 GEAR, crankshaft 1
includes 1, 9, 25
45 287003 HOSE, cpld 1
46 240794 HOSE, cpld, 1/4 in. x 50 ft 1
47 117493 SCREW, mach, hex washer hd 10
52 LABEL, front, Graco
15B372 Ultra 395 1
15B255 Ultra 495 1
15D161 Ultra 595 1
53 LABEL, side, Graco 1
15B847 Ultra 395 1
15B495 Ultra 495 1
15D165 Ultra 595 1
54 240V
287061* Ultra 495; includes 77 1
248185‡ Ultra 595; includes 77 1
100V
287015* Ultra 495; includes 77 1
55 246381 HOSE, drain, ST stand 1
includes 39, 62
57 246385 STRAINER, 7/8–14 unf 1
59 246250 FRAME, cart, LO 1
60 246386 HOSE, s hose suction 1
includes 14, 57, 62
61 GUN, includes Manual 309639 1
246540 240V Ultra 395/495 1
246233 100V Ultra 495 1
62 276888 CLIP, drain line 1
63 15B517LABEL, danger 1
65 195972LABEL, warning 1
66 15B999 CLIP, retaining 2
67 103117 RING, retaining 2
68 104811 CAP, hub 2
69 109032 SCREW, pan hd 4
70 178565 BUTTON, snap 2
71 180656 PLUG, button 1
72 195501 SLEEVE, cart 2
73 195673 WASHER 2
74 195766 WHEEL, semi pneumatic 2
75 243205 HANDLE, assembly 1
76 15B589 COVER, pump rod 1
77 239912 FAN, motor 1
82 115723 SCREW, drill 2
83 15B870 CUP, suction/drain 1
85 115979 PLUG, hole 1
86 115099 WASHER, garden hose 1
Extra Danger and Warning tags and labels available free.
* Motor Brush Kit 287016 is available
Other filters available: 246382, 100 mesh; 246383, 200
mesh; 246425, 30 mesh
‡ Motor Brush Kit 248186 is available

6309707
Parts Drawing - Sprayer
ti2396bti2396
ti2396
9539C
9
42
31
44
29
54
32
70
27
24
46
41
12
40
59
Ref
45
16
57
4
36 35 26 5
Ref 55
74
61
47
65
24
75
62
17
60
22
Ref 47
47
12
23
53
25
8
43
15
45
33
10
1
52
12
55
39
38
3
72
68
73
83
67
82
81
47
63
20
66
71
14
84
69
76
47
77
2
PARTS,
PAGE 8

7309707
Parts List - Sprayer
234182, 234439
Ref
No. Part No. Description Qty
Ref
No. Part No. Description Qty
1 107434 BEARING, thrust 1
2 117828 PACKING, o–ring 1
3 111457 PACKING, o–ring 1
4 111600 PIN, grooved 1
5 111699 GASKET, seat, valve 1
8 116073 WASHER, thrust 1
9 116074 WASHER, thrust 1
10 116079 BEARING, thrust 2
12 117501 SCREW, mach, hex washer hd 6
14 103413 O–RING 2
15 15B067 MANIFOLD, ST Pro 1
16 246384† FILTER, fluid, 60 mesh 1
17 287167 CAP, manifold 1
20 15B120 GROMMET, transducer 1
22 287058 COVER, front, Graco, paint; 1
includes 12
23 287056 SHIELD, motor, painted; 1
includes 12, 63, 65
24 162453 NIPPLE, (1/4 npsm x 1/4 npt) 2
25 180131 BEARING, thrust 1
26 187615 SEAT, valve 1
27 187625 HANDLE, valve, drain 1
29 195150 NUT, jam, pump 1
31 196750 SPRING, retaining 1
32 196762 PIN, straight 1
33 206994 FLUID, TSL 1
35 235014 VALVE, drain 1
includes 5, 26
36 224807 BASE, valve 1
38 243222 TRANSDUCER, pressure control 1
includes 3
39 241920 DEFLECTOR, threaded 1
40 287057 GEAR, reducer 1
includes 8, 10
41 246428 PUMP, displacement, ST 1
42 287055 HOUSING, drive 1
includes 12, 47
43 287053 ROD, connecting 1
includes 31, 32
44 GEAR, crankshaft; includes 1, 9, 25
287054 495 1
248231 595 1
45 287003 HOSE, cpld 1
46 240794 HOSE, cpld, 1/4 in. x 50 ft, unpkg 1
47 117493 SCREW, mach, hex washer hd 10
52 LABEL, front, Graco
15B372 395 1
15B255 495 1
15D161 595 1
53 LABEL, side, Graco
15B847 395 1
15B495 495 1
15D165 595 1
54 MOTOR, 240V; includes 77
287061* 495 1
248185‡ 595 1
55 244240 HOSE, drain; includes 39 1
57 246385 STRAINER, 7/8–14 unf 1
59 245984 FRAME, cart, HI 1
60 246387 TUBE, suction 1
includes 14, 57, 69, 84
61 246540 GUN, includes Manual 309639 1
62 276888 CLIP, drain line 1
63 15B517LABEL, danger 1
65 195792LABEL, warning 1
66 108068 PIN 2
67 109032 SCREW, pan hd 4
68 111590 BUTTON, snap 2
69 15B434 NUT, jam 1
70 15C146 HOOK, pail 1
71 115979 PLUG, hole 1
72 183350 WASHER 1
73 192027 SLEEVE, cart 2
74 245245 HANDLE 1
75 108691 PLUG, tubing 2
76 115099 WASHER 1
77 FAN, motor
239912 495 1
248189 595 1
81 106062 WHEEL 2
82 15B999 CLIP, retaining 2
83 104811 CAP, hub 2
84 15B652 WASHER, suction 1
Extra Danger and Warning tags and labels available free.
* Motor Brush Kit 287016 is available
‡ Motor Brush Kit 248186 is available
† Other filters available: 246382, 100 mesh; 246383, 200
mesh; 246425, 30 mesh

8309707
Parts Drawing - Sprayer
ti3345B
37
56
12
58
37a
11
51
50
6
48
49
19
7
30
47 90
91
92

9309707
Parts List - Sprayer
REF
NO. PART NO. DESCRIPTION QTY REF NO. PART NO. DESCRIPTION QTY
6 115494 SCREW, mach, phillps, pan hd 6
7 115498 SCREW, mch, slot/hex, wash hd 1
11 116167 KNOB, potentiometer 1
12 117501 SCREW, mach, hex washer hd 4
19 15B118 BUSHING, motor wire 1
30 195428 BOOT, toggle 1
37 256219 POTENTIOMETER, assembly 1
47 117493 SCREW, mach, hex washer hd 2
48 276868 BOX, control, ST 1
49 CONTROL BOARD
246379 495; 100/120V 1
246380 395/495; 240V 1
248180 595; 240V 1
50 287098 DIGITAL DISPLAY 1
51 15C019 LABEL, control 1
15G344 (249589) 1
56 CORD, power
15B119 100V 1
15B471 240V 1
58 SWITCH, toggle
195429 100V 1
117492 240V 1
90 195551 RETAINER, 240V 1
91 CORD
242001 CEE 7/7 1
242005 AUSTRALIA 1
92 244285 ADAPTER 1
ON/OFF
Switch
from Motor
Red (+)
White
Black
Green
2 x White
Black (–)
Black
Black
ti3346a ti2471
Ref 58
Ref 56
Ref 37
Ref 38
Power
Plug
Pressure
Transducer
Potentiometer
Ref 50
Digital Display
100V Wiring Diagram

10 309707
L2L1
Filter Board
Inductor Coil
2 x White
ti2472B
Ref 58
Ref 56
Ref 37
Ref 38
ON/OFF
Switch
Pressure
Transducer
Potentiometer
To Power Plug
From Motor
Digital Display
Blue
Black
Black
Black / white (–)
Brown
Green/Yellow
Red (+)
Blue
Brown
230V Wiring Diagram
Ref 50