Graco LineLazer 25A527 User manual

3A3455A
EN
Kit Instructions
LineLazer™Kit for Converting to a High
Production (HP) Auto Sprayer
Kit 25A527 for HP Auto upgrade with Laser
Kit 25A932 for HP Auto upgrade without Laser
For the application of line striping materials.
For professional use only.
Not for use in explosive atmospheres.
Important Safety Instructions
Read all warnings and instructions in this manual and in related manuals.
Be familiar with the controls and the proper usage of the equipment.
Save these instructions.
ti28741
HP Auto Switch 25A490 Kit
Single Solenoid
25A494 HP Auto
Control Board
25A495 Battery and
Charging Board Kit
25A530 Laser Kit
(25A527 Kit only)

Pressure Relief Procedure
2 Kit Instructions
Pressure Relief Procedure
1. Perform Grounding Procedure if using flammable
materials.
2. Set pump switch to OFF.Turn engine OFF.
3. Turn pressure control to lowest setting. Trigger all
guns to relieve pressure.
4. Engage all gun trigger locks.Turn prime valve
down.
5. If you suspect the spray tip or hose is clogged or
that pressure has not been fully relieved:
a. VERY SLOWLY loosen the tip guard retaining
nut or the hose end coupling to relieve pressure
gradually.
b. Loosen the nut or coupling completely.
c. Clear the obstruction in the hose or tip.
Installation
1. Remove control cover, disconnect wires, and dis-
connect old control board.
2. Remove display and display shroud (4 screws).
3. Remove hand grip (spraying compressed air into
end of the handle grip works well).
4. Move hand lever forward.
5. Assemble gun control button.
6. Install hand grip.
SKIN INJECTION HAZARD
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing fluid
and moving parts, follow the Pressure Relief Procedure
when you stop dispensing and before cleaning, check-
ing, or servicing the equipment.
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21
20
22
25
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Installation
Kit Instructions 3
7. Insert switch wires (21) into clips (25) and into oval
hole.
8. Install solenoid bracket, solenoid Kit 25A490, and
solenoid cover. Route solenoid wires up through the
upright channel to the control box.
9. Install new main board from Kit 25A494.
10. Install new battery charging board, Kit 25A495,
included in Kit 25A526.
11. Connect short red and black wires on charging
board to main board. Loop wires as shown.
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21
25
25
20
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NOTICE
Do not allow the solenoid wires
to make a sharp bend as shown.
Doing so may lead to wire
breakage. Place an approximate
0.75" radius bend in the wires
exiting the solenoid.
0.75"
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9
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Black Red

Installation
4 Kit Instructions
12. For LineLazer V 3900 or 5900, connect the other
wires to the main board in the order shown.
-+
RED
BLACK
148
141
POTENTIOMETER
58
CONTROL BOARD
(24Y310 - STANDARD)
(24Y311 - HP AUTO)
BLACK
WHITE
BLACK
RED
PROGRAMMING PORT
GUN 1 GUN 2
BLACK RED
CHARGER BOARD
(24Y443 - HP AUTO)
30A AUTOMOTIVE FUSE
REGULAR ATO
FUSE HOLDER
205
214
3
6
11
7
5
2
6
4
10
9
8
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Installation
Kit Instructions 5
13. For LineLazer V 200HS, connect the other wires to
the main board in the order shown.
RED
BLACK
148 REF
141
REF
58
REF
-+
CONTROL BOARD
(24Y310 - STANDARD)
(24Y311 - HP AUTO)
WHITE/RED
RED
GUN 1
GUN 2
BLACK RED
CHARGER BOARD
(24Y443 - HP AUTO)
REGULAR ATO
FUSE HOLDER
209
205
216
214
96
REF
WHITE/YELLOW
YELLOW
1
1
1
1
1
4
9
5
2
3
8
6
7
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Installation
6 Kit Instructions
14. Bundle and cable-tie the two gray wires on the right
side of the main board as shown.
15. Do not cable-tie the white solenoid wires.
16. Bundle and cable-tie the wires on the left side of the
main board as shown.
17. Remove battery cover.
18. Install battery bracket, battery, and strap from Kit
25A526.
19. Install Laser Kit 25A530 per Laser Kit Instructions
(25A527 Kit with Laser only).
20. Connect battery leads and install cover.
21. Install display shroud and control box cover (do not
pinch wires).
25A530 Laser Kit
(25A527 Kit only)
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Installation
Kit Instructions 7
22. Start engine and calibrate distance sensor per the
operation manual (3900, 5900 operation 3A3388;
200HS operation 3A3426).
23. After calibration, use the arrows to select the set-
tings screen.
24. Select 3900, 5900 or 200HS to match your
LineLazer.
25. Set time, date, and units to complete the installation.
Use to select Setup/Information. Press to
open Settings Menu.
Chooses the machine type. Necessary for accurate
gallon counting.
Use to set time and date.
Use
Set units with
Use to adjust screen contrast to the desired
value.
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All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
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Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2016, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision A,April 2016