Graco Series E Instruction Manual

Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2003, Graco Inc. is registered to I.S. EN ISO 9001
309551C
Operation
Electric, Heated, Plural Component
Proportioner
For spraying polyurethane foam and polyurea coatings.
Not for use in explosive atmospheres.
See Models on page 3.
TI3764a-1

2309551C
Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . 4
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Typical Installation, with circulation . . . . . . . . . . . 7
Typical Installation, without circulation . . . . . . . . . 8
Component Identification . . . . . . . . . . . . . . . . . . . . 9
Temperature Controls and Indicators . . . . . . . . . 10
Motor Controls and Indicators . . . . . . . . . . . . . . . 12
Moisture Sensitivity of Isocyanates . . . . . . . . . . . 15
Spray Adjustments . . . . . . . . . . . . . . . . . . . . . . . . 15
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Locate Reactor. . . . . . . . . . . . . . . . . . . . . . . . . . 16
Electrical requirements . . . . . . . . . . . . . . . . . . . 16
Connect electrical cord . . . . . . . . . . . . . . . . . . . 17
Connect feed pumps . . . . . . . . . . . . . . . . . . . . . 18
Connect pressure relief lines . . . . . . . . . . . . . . . 18
Install Fluid Temperature Sensor (FTS) . . . . . . . 19
Connect heated hose . . . . . . . . . . . . . . . . . . . . . 20
Close gun fluid manifold valves A and B . . . . . . 21
Connect whip hose to gun fluid manifold . . . . . . 21
Pressure check hose . . . . . . . . . . . . . . . . . . . . . 21
Set transformer wire taps . . . . . . . . . . . . . . . . . . 22
Ground system . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Supply wet-cups with Throat Seal Liquid . . . . . . 24
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Load fluid with feed pumps. . . . . . . . . . . . . . . . . 25
Set temperatures . . . . . . . . . . . . . . . . . . . . . . . . 26
Set pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Spraying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 31
Fluid Circulation . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Jog Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Diagnostic Codes . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 40
Graco Phone Numbers . . . . . . . . . . . . . . . . . . . . . 40

Models
309551C 3
Models
E SERIES
E-XP SERIES
Part No. Series Model
Vo l ta g e
(phase)
Heater
Watts
Flow
lb/min
(kg/min)
Output per
Cycle (A + B)
gal. (liter)
Maximum Fluid
Working Pressure
psi (MPa, bar)
246025 C E-20 230V (1) 6,000 20 (9) .0104 (.0395) 2000 (14, 140)
246026 B E-30 230V (1) 10,200 30 (13.5) .0272 (0.1034) 2000 (14, 140)
246030 C E-20 380V (3) 6,000 20 (9) .0104 (.0395) 2000 (14, 140)
246031 B E-30 380V (3) 10,200 30 (13.5) .0272 (0.1034) 2000 (14, 140)
246034 C E-20 230V (3) 6,000 20 (9) .0104 (.0395) 2000 (14, 140)
246035 B E-30 230V (3) 10,200 30 (13.5) .0272 (0.1034) 2000 (14, 140)
Part No. Series Model
Vo l ta g e
(phase)
Heater
Watts
Flow
gpm
(lpm)
Output per
Cycle (A + B)
gal. (liter)
Maximum Fluid
Working Pressure
psi (MPa, bar)
246024 B E-XP1 230V (1) 10,200 1 (3.8) .0104 (.0395) 2500 (17.2, 172)
246028 B E-XP2 230V (1) 15,300 2 (7.6) .0203 (.0771) 3500 (24.1, 241)
246029 B E-XP1 380V (3) 10,200 1 (3.8) .0104 (.0395) 2500 (17.2, 172)
246032 B E-XP2 380V (3) 15,300 2 (7.6) .0203 (.0771) 3500 (24.1, 241)
246033 B E-XP1 230V (3) 10,200 1 (3.8) .0104 (.0395) 2500 (17.2, 172)
246036 B E-XP2 230V (3) 15,300 2 (7.6) .0203 (.0771) 3500 (24.1, 241)

Related Manuals
4309551C
Related Manuals
The following manuals are shipped with the Reactor™
Proportioner and the Fusion™Spray Gun. Refer to
these manuals for detailed equipment information.
Order Part No. 15B535 for a compact disk of Reactor
manuals translated in several languages.
Order Part No. 15B381 for a compact disk of Fusion
manual translated in several languages.
Manual Conventions
Warning
Caution
Note
Reactor Electric Proportioner
Part No. Description
309574 Reactor Electric Proportioner,
Repair-Parts Manual (English)
309577 Displacement Pump,
Repair-Parts Manual (English)
Reactor Electrical Diagrams (one of the
following is included)
Part No. Description
309726 Electrical Diagrams, E-XP1 and
E-20, 230V, 1 phase
309727 Electrical Diagrams, E-XP2 and
E-30, 230V, 1 phase
309728 Electrical Diagrams, E-XP1 and
E-20, 380V, 3 phase
309729 Electrical Diagrams, E-XP2 and
E-30, 380V, 3 phase
309730 Electrical Diagrams, E-XP1 and
E-20, 230V, 3 phase
309731 Electrical Diagrams, E-XP2 and
E-30, 230V, 3 phase
Reactor Data Reporting Kit
Part No. Description
309867 Instruction Manual (English)
Fusion Spray Gun
Part No. Description
309550 Instruction Manual (English)
Heated Hose
Part No. Description
309572 Instruction Manual (English)
WARNING
A warning alerts you to possible serious injury or
death if you do not follow instructions.
Symbols, such as fluid injection (shown), alert you to a
specific hazard and direct you to read the indicated
hazard warnings on pages 5-6.
CAUTION
A caution alerts you to possible equipment damage or
destruction if you do not follow instructions.
A note indicates additional helpful information.

Warning
309551C 5
WARNING
INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate medical attention.
• Do not point the gun at anyone or at any part of the body.
• Do not put your hand or fingers over the gun fluid nozzle.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Do not “blow back” fluid; this is not an air spray system.
•Follow
Pressure Relief Procedure, page 31, when you stop spraying and before cleaning, check-
ing, or servicing equipment.
• Use lowest possible pressure when flushing, priming, or troubleshooting.
• Engage spray gun piston safety lock when not spraying.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. High pres-
sure hose cannot be recoupled; replace the entire hose.
FIRE, EXPLOSION AND ELECTRIC SHOCK HAZARD
Solvent and fumes in work area can ignite or explode. High voltage components can cause electric
shock. To help prevent fire, explosion, and electric shock:
• Shut off main power switch and wait 5 minutes before opening Reactor cabinet door.
• All electrical wiring must be done by trained and qualified personnel and comply with all local codes.
• Ground equipment and conductive objects. See Ground system, page 23.
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as pilot lights, cigarettes and plastic drop cloths (potential static
arc).
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Keep the work area free of debris, including solvent, rags, and gasoline.
• Hold gun firmly to side of grounded pail when triggering into pail.
• Use only grounded hoses.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• To avoid chemical reaction and explosion, do not use 1,1,1-trichloroethane, methylene chloride,
other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum
equipment.

Warning
6309551C
EQUIPMENT MISUSE HAZARD
Misuse can cause serious injury or death.
•For professional use only.
•Use equipment only for its intended purpose. Call your Graco distributor for information.
•Read manuals, warnings, tags, and labels before operating equipment. Follow instructions.
•Check equipment daily. Repair or replace worn or damaged parts immediately.
•Do not alter or modify equipment. Use only Graco parts and accessories.
•Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
•Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings.
•Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
•Do not use hoses to pull equipment.
•Comply with all applicable safety regulations.
BURN HAZARD
This equipment is used with heated fluid, which can cause equipment surfaces to become very hot. To
avoid severe burns:
•Do not touch hot fluid or equipment.
•Allow equipment to cool completely before touching it.
•Wear gloves if fluid temperature exceeds 110°F (43°C).
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•Read Material Safety Data Sheet (MSDS) to know the specific hazards of the fluids you are using.
•Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
You must wear proper protective equipment when operating, servicing, or when in the operating area of
the equipment to help protect you from serious injury, including eye injury; inhalation of toxic fumes; and
hearing loss. This equipment includes but is not limited to:
•Protective eyewear.
•Gloves, clothing, and respirator as recommended by the fluid and solvent manufacturer.
•Hearing protection.
WARNING

Typical Installation, with circulation
309551C 7
Typical Installation, with circulation
Key for FIG. 1
A Reactor Proportioner
B Heated Hose
C Fluid Temperature Sensor (FTS)
D Heated Whip Hose
E Fusion Spray Gun
F Gun Air Supply Hose
G Air Supply Lines
J Fluid Supply Lines
K Feed Pumps
LAgitator
MDesiccantDryer
P Gun Fluid Manifold
Q Air Filter/Separator
R Return Lines
FIG. 1: Typical Installation, with circulation
A
B
C*
D
E
F
G
JK
L
MG
J
K
TI2765A
R
P
Q
R
* Shown exposed for clarity. Wrap with tape during operation.

Typical Installation, without circulation
8309551C
Typical Installation, without circulation
Key for FIG. 2
A Reactor Proportioner
B Heated Hose
C Fluid Temperature Sensor (FTS)
D Heated Whip Hose
E Fusion Spray Gun
F Gun Air Supply Hose
G Air Supply Lines
H Waste Containers
J Fluid Supply Lines
K Feed Pumps
LAgitator
MDesiccantDryer
N Bleed Lines
P Gun Fluid Manifold
Q Air Filter/Separator
FIG. 2: Typical Installation, without circulation
A
B
C*
D
E
F
G
H
J
K
L
M
G
J
K
TI2510A
N
P
* Shown exposed for clarity. Wrap with tape during operation.
Q

Component Identification
309551C 9
Component Identification
Key for FIG. 3
BA Component A Pressure Relief Outlet
BB Component B Pressure Relief Outlet
FA Component A Fluid Manifold Inlet (behind manifold block)
FB Component B Fluid Manifold Inlet
GA Component A Pressure Gauge
GB Component B Pressure Gauge
HA Component A Hose Connection
HB Component B Hose Connection
PA Component A Pump
PB Component B Pump
SA Component A PRESSURE RELIEF/SPRAY Valve
SB Component B PRESSURE RELIEF/SPRAY Valve
TA Component A Pressure Transducer (behind gauge GA)
TB Component B Pressure Transducer (behind gauge GB)
DG Drive Gear Housing
EC Electrical Cord Strain Relief
EM Electric Motor
FH Fluid Heaters (behind shroud)
FM Reactor Fluid Manifold
FV Fluid Inlet Valve (B side shown)
HC Heated Hose Electrical Connector
MC Motor Control Display
MP Main Power Switch
RS Red Stop Button
SC Fluid Temperature Sensor Cable
TC Temperature Control Display
FIG. 3: Component Identification
Detail of Reactor Fluid Manifold
TI3170
TC
DG
PA
FM
EC
MP
FV
PB
FH
EM
RS
MC
GA
GB
SB
FB
BB
HB
HA
BA
FA
SA DG
TA
TB
SC
HC
TI3764a-1

Temperature Controls and Indicators
10 309551C
Temperature Controls and Indicators
FIG. 4. Temperature Controls and Indicators
°F
°C
A
B
Zone A Arrow Keys
Zone B Arrow Keys
Hose Zone Arrow Keys
Temperature Scale Keys
Heater A On/Off Key
Heater Power Indicators
Target Temperature Key
Actual Temperature Key
Heater Displays
Hose Heater On/Off Key
Heater B On/Off Key

Temperature Controls and Indicators
309551C 11
Main Power Switch
Located on right side of unit, page 9. Turns Reactor
power ON and OFF . Does not turn
heater zones or pumps on.
Red Stop Button
Located between temperature control panel and motor
control panel, page 9. Press to shut off motor
and heater zones only. Use main power switch to shut
off all power to unit.
Actual Temperature Key/LED
Press to display actual temperature.
Target Temperature Key/LED
Press to display target temperature.
Temperature Scale
Keys/LEDs
Press or to change temperature scale.
Heater Zone On/Off
Keys/LEDs
Press to turn heater zones on and off. Also clears
heater zone diagnostic codes, see page 35.
LEDs are on steady when heater zones are powering
up. Begin flashing as heat reaches targets.
Temperature Arrow Keys
Press , then press or to adjust tem-
perature settings in 1 degree increments.
Temperature Displays
Show actual temperature or target temperature of
heater zones, depending on selected mode. Defaults to
actual at startup. Range is 32-190°F (0-88°C) for A and
B, 32-180°F (0-82°C) for hose.
Circuit Breakers
Located inside Reactor cabinet.
* Depending on model.
LEDs will also flash if cutback point is reached.
°F°C
WARNING
Read warnings, page 5.
Ref. Size Component
CB1 50 A Hose/Transformer Secondary
CB2 20 A Transformer Primary
CB3 25 or 40 A* Heater A
CB4 25 or 40 A* Heater B
CB5 20 A Motor/Pumps
TI2514A
CB3 CB4
CB5
CB1
CB2
For wiring and cabling, see repair manual.

Motor Controls and Indicators
12 309551C
Motor Controls and Indicators
FIG. 5. Motor Controls and Indicators
PSI
BAR
ON / OFF
PAR K
Pressure Arrow Keys
PSI/BAR Keys
Cycle Count Key
Pressure/Cycle Display
Pressure Key
Motor ON/OFF Key
PARK Key

Motor Controls and Indicators
309551C 13
Motor ON/OFF Key/LED
Press to turn motor ON and OFF. Also clears
some motor control diagnostic codes, see page 35.
PARK Key/LED
Press at end of day to cycle component A pump
to home position, submerging displacement rod. Trigger
gun until pump stops. Once parked, motor will automati-
cally shut off.
PSI/BAR Keys/LEDs
Press or to change pressure scale.
Pressure Key/LED
Press to display fluid pressure.
Cycle Count Key/LED
Press to display cycle count.
Pressure Arrow Keys
Press or to adjust fluid pressure when
motor is ON. Setpoint displays for 10 sec.
When motor is OFF, pressing will enter jog mode.
To exit jog mode, press until display shows
dashes or current pressure.
Pressure/Cycle Display
Shows fluid pressure or cycle count, depending on
mode selected.
Displays J 1 through J 10 when in jog mode, page 34.
If pressures are imbalanced, display shows higher
of two pressures.
PSI BAR
To clear counter, press and hold for 3 sec.

Motor Controls and Indicators
14 309551C

Moisture Sensitivity of Isocyanates
309551C 15
Moisture Sensitivity of Isocyanates
Isocyanates (ISO) are catalysts used in two component
foam and polyurea coatings. ISO will react with moisture
(such as humidity) to form small, hard, abrasive crystals,
which become suspended in the fluid. Eventually a film
will form on the surface and the ISO will begin to gel,
increasing in viscosity. If used, this partially cured ISO
will reduce performance and the life of all wetted parts.
To prevent exposing ISO to moisture:
•Always use a sealed container with a desiccant
dryer in the vent, or a “nitrogen blanket.”Never store
ISO in an open container.
•Keep the wet-cup of the pump filled with Graco ISO
pump oil, Part No. 217374. The lubricant creates a
barrier between the ISO and the atmosphere.
•Use moisture resistant hoses. The component A
(ISO) hose must be constructed of polyethylene
(PE), polyolefin, or moisture-proof rubber
compounds.
•Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
•Always park component A pump when you shut-
down, see page 13.
Spray Adjustments
Flow rate, atomization, and amount of overspray are
affected by four variables.
•Fluid pressure setting. Too little pressure results in
an uneven pattern, coarse droplet size, low flow, and
poor mixing. Too much pressure results in excessive
overspray, high flow rates, difficult control, and
excessive wear.
•Fluid temperature. Similar effects to fluid pressure
setting. The A and B temperatures can be offset to
help balance the fluid pressure.
•Mix chamber size. Choice of mix chamber is based
on desired flow rate and fluid viscosity.
•Cleanoff air adjustment. Too little cleanoff air
results in droplets building up on the front of the
nozzle, and no pattern containment to control over-
spray. Too much cleanoff air results in air-assisted
atomization and excessive overspray.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO.
PTFE
PTFE

Setup
16 309551C
Setup
See T
ABLE 1.
* Full load amps with all devices operating at maximum
capabilities. Fuse requirements at various flow rates and
mix chamber sizes may be less.
** E-20 and E-XP1 with 210 ft (64.1 m) hose; E-30 and
E-XP2 with 310 ft (94.6 m) hose.
1. Locate Reactor
a. Locate Reactor on a level surface.
b. Do not expose Reactor to rain.
c. To mount on a truck bed, secure rear
axle with 15B805 Mobile Mounting
Bracket (MB), available separately. Bolt
bracket and mounting feet (MF) of
Reactor to truck bed.
TI3548a
MB MF
2. Electrical requirements
WARNING
Installing this equipment requires access to parts
which may cause electric shock or other serious injury
if work is not performed properly. Have a qualified
electrician connect power and ground to main power
switch terminals, see page 17. Be sure your installa-
tion complies with all National, State and Local safety
and fire codes.
Table 1: Electrical Requirements
(kW/Full Load Amps)
E SERIES
Part No. Model
Vo lt ag e
(phase)
Full
Load
Peak
Amps*
System
Watts**
246025 E-20 230V (1) 48 10,200
246026 E-30 230V (1) 78 17,900
246030 E-20 380V (3) 24 10,200
246031 E-30 380V (3) 34 17,900
246034 E-20 230V (3) 32 10,200
246035 E-30 230V (3) 50 17,900
E-XP SERIES
246024 E-XP1 230V (1) 69 15,800
246028 E-XP2 230V (1) 100 23,000
246029 E-XP1 380V (3) 24 15,800
246032 E-XP2 380V (3) 35 23,000
246033 E-XP1 230V (3) 43 15,800
246036 E-XP2 230V (3) 62 23,000

Setup
309551C 17
3. Connect electrical cord
Power cord is not supplied. See T
ABLE 2.
Table 2: Power Cord Requirements
Part No. Model
Cord Specification
AWG (mm2)
246024 E-XP1 6 (13.3), 2 wire + ground
246025 E-20 8 (8.4), 2 wire + ground
246026 E-30 6 (13.3), 2 wire + ground
246028 E-XP2 4 (21.2), 2 wire + ground
246029 E-XP1 10 (5.3), 4 wire + ground
246030 E-20 10 (5.3), 4 wire + ground
246031 E-30 10 (5.3), 4 wire + ground
246032 E-XP2 10 (5.3), 4 wire + ground
246033 E-XP1 8 (8.4), 3 wire + ground
246034 E-20 10 (5.3), 3 wire + ground
246035 E-30 8 (8.4), 3 wire + ground
246036 E-XP2 6 (13.3), 3 wire + ground
WARNING
Read warnings, page 5.
a. 230V, 1 phase: Using 5/32 or 4 mm hex
allen wrench, connect two power leads
to L1 and L2. Connect green to ground
(GND).
L1
L2
GND
TI2515A
b. 230V, 3 phase: Using 5/32 or 4 mm hex
allen wrench, connect three power
leads to L1, L2, and L3. Connect green
to ground (GND).
c. 380V, 3 phase: Using 5/32 or 4 mm hex
allen wrench, connect three power
leads to L1, L2, and L3. Connect neutral
to N. Connect green to ground (GND).
L1L2
GND
TI3248A
L3
L1
L2
GND
TI2725A
L3
N

Setup
18 309551C
4. Connect feed pumps
a. Install feed pumps (K) in component A
and B supply drums. See FIG. 1 and
FIG. 2, pages 7 and 8.
b. Seal component A drum and use desic-
cant dryer (M) in vent.
c. Install agitator (L) in component B drum,
if necessary.
d. Connect supply hoses (J) from feed
pumps to Reactor fluid inlet valves (FV).
Supply hoses from feed pumps should be 3/4 in.
(19 mm) ID.
TI2501A
FV
J
5. Connect pressure relief
lines
WARNING
Do not install shutoffs downstream of the PRESSURE
RELIEF/SPRAY valve outlets (BA, BB). The valves
function as overpressure relief valves when set to
SPRAY. Lines must be open so valves can automati-
cally relieve pressure when machine is operating.
If circulating fluid back to the supply drums, use high
pressure hose rated to withstand the maximum work-
ing pressure of this equipment.
a. Recommended: Connect high pres-
sure hose (R) to relief fittings (BA, BB)
of both PRESSURE RELIEF/SPRAY
valves, Route hose back to component
A and B drums. See FIG. 1, page 7.
b. Alternately: Secure supplied bleed
tubes (N) in grounded, sealed waste
containers (H). See FIG. 2, page 8.
TI3171a
BA BB

Setup
309551C 19
6. Install Fluid Temperature
Sensor (FTS)
The Fluid Temperature Sensor (FTS) is supplied.
Install FTS between main hose and whip hose.
CAUTION
To prevent damage to probe, do not kink or exces-
sively bend whip hose. Do not coil hose tighter than
the minimum bend radius of 3 ft (0.9 m). Do not sub-
ject hose to excessive weight, impact, or other abuse.
a. Carefully extend FTS probe (S). Do not
bend or kink probe. Insert in component
A (ISO) side of main hose (B).
b. Connect FTS (C) to whip hose (D).
c. Connect whip hose ground wire (U) to
ground screw on underside of FTS.
d. Connect main hose (B) to FTS (C).
e. Connect electrical connectors (V).
Secure connections with plastic ties
(W).
f. Connect air hose (F) to whip air hose
(X).
g. Connect main hose cable (Y) to FTS.
Slide insulator sleeves over connection.
Leave slack (Z) in cables as stress
relief, to prevent cable failure.
FIG. 6. Install Fluid Temperature Sensor (FTS)
B
S
F
U
C
X
TI2684a1
V
Y
W
Z
D
V

Setup
20 309551C
7. Connect heated hose
See 309572 for detailed instructions for Graco
heated hoses.
CAUTION
The fluid temperature sensor (FTS) and whip hose
must be used with heated hose, see page 19. Hose
length, including whip hose, must be 60 ft (18.3 m)
minimum.
a. Turn main power OFF .
b. Assemble heated hose sections, FTS,
and whip hose.
c. Connect A and B hoses to A and B out-
lets on Reactor fluid manifold (FM).
Hoses are color coded: red for compo-
nent A (ISO), blue for component B
(RES). Fittings are sized to prevent con-
nection errors.
Manifold hose adapters (N, P) allow use of 1/4 in.
and 3/8 in. ID fluid hoses. To use 1/2 in. (13 mm)
ID fluid hoses, remove adapters from fluid mani-
fold and install as needed to connect whip hose.
d. Connect cables (Y). Connect electrical
connectors (V). Secure with plastic ties.
Be sure cables have slack when hose
bends. Wrap cable and electrical con-
nections with electrical tape.
FM
A
B
TI2726A
N
P
TI2727A
V
Y