GRAPHTEC FCX2000 SERIES User manual

CUTTING MACHINE
SERVICE MANUAL
FCX2000
FCX2000-UM-251-10-9370

FCX2000-UM-251-9370 i
HISTORY OF REVISIONS
No. Date issued Description of revision Page Edition
116.11.22 First Printing All 01
216.12.05 The packing style was changed. 2-2 02
317.01.10 Effective cutting area for the FCX2000-180 was corrected. 1-1,1-3 03
417.02.09 Drawing is added for parts of hangers. 11-15 03
517.02 .13 Note was added for the X flexible cable damage. 2-8 03
617.02 .13 Confirming the Conditions of X flexible cable was added. Section 2.5 03
717.10.17 The part number for Slider Fix Plate was added. 11- 8 04
817.10.17 The part name for U622623151 was corrected. 11- 8 04
917.10.19 The Y bar height adjustment procedure was added. 8-64 to 65 04
10 18.01.17 The procedure added to install the X flexible cable. 8-26 04
11 18.01.17 The part name for X flexible cables were corrected. 6 -1, 11- 8 , 11-13 04
12 18.01.17 The Note is added for the linear bearing of RMS. 8-38 04
13 18.0 4.12 The part name for Pen Block Assembly was corrected. 6-1,11-10 05
14 18.0 4.12 The Pen Block Height Adjustment Plate was added. 11-16 05
15 18.05.22 Procedure was corrected to replace the Electrostatic Adhesion Panel. 8-63 to 8-67 06
16 18.05.22 The parts number for the Electrostatic Adhesion Panel was corrected. 11-12 06
17 18.05.30 The parts number for the Stopper,Pen was corrected. 11-10 06
18 18.09.20 Installation procedure of optional warning light was added. Section 2.7 07
19 18.09.20 The parts numbers are added for the warning light. 11-1,11-3,11-16 07
20 18.09.20 The Y bar right angle adjustment procedure was added. Section 8.10 08
21 19.04.26 Typing miss was corrected. 9-14,9-15 09
22 20.06.29 The parts number for the Nylon washer, NNS-0410-10 was added. 11-10,11-11 09
23 21.09.17 The part number for Adjuster, TM-73-2 was corrected. 11-10 10

FCX2000-UM-251-9370 ii
CONTENTS
1 INTRODUCTION.............................................................1-1
1.1 ModelNamesandBasicSpecications .........................................................1-1
1.2 StandardAccessories ......................................................................................1-1
1.3 MainSpecications ..........................................................................................1-3
1.4 ExternalDimensions ........................................................................................1-4
1.5 RegardingtheBlower(VacuumPump) ..........................................................1-6
2 SetupProcedure ...........................................................2-1
2.1 InstallationSpace .............................................................................................2-1
2.2 Unpacking .........................................................................................................2-2
2.2.1 Takeoutthestandpartsfromthebox................................................................................................... 2-2
2.3 Assemblingthestand ......................................................................................2-5
2.4 Installingthemainunitontothestand...........................................................2-6
2.4.1 Takeoutthemainunitfromthebox...................................................................................................... 2-6
2.4.2 Removingthepackingmaterialfromthemainunit ............................................................................. 2-8
2.5 ConrmingtheconditionsofXexiblecable................................................2-9
2.6 Installingtherollmediastocker....................................................................2-10
2.7 InstallingtheWarningLightOption ..............................................................2-11
2.7.1 InstallingtheWarningLightOptionOPH-A40 .................................................................................... 2-12
2.7.2 InstallingtheWarningLightOptionOPH-A41 .................................................................................... 2-14
2.7.3 InstallingtheWarningLightOptionOPH-A42 .................................................................................... 2-19
3 DescriptionofParts ......................................................3-1
3.1 PlotterNomenclature .......................................................................................3-1
3.2 CutterPlunger...................................................................................................3-3
4. BasicOperation.............................................................4-1
4.1 HowtoUsetheControlPanel .........................................................................4-1
4.2 MenuTree ..........................................................................................................4-5
4.3 ReplacingtheCutterBlade............................................................................4-12
4.4 AdjustingtheBladeLength ...........................................................................4-13
4.5 AttachingaTool..............................................................................................4-14
4.6 AdjustingtheToolCarriageHeight...............................................................4-15

FCX2000-UM-251-9370 iii
4.7 AbouttheInitialSetupScreen.......................................................................4-16
4.8 SelectingToolCondition................................................................................4-17
4.8.1 Selectingthetoolconditionnumber ................................................................................................... 4-17
4.8.2 SettingtheToolCondition .................................................................................................................... 4-19
4.9 RunningCuttingTests ...................................................................................4-23
4.9.1 CuttingTest............................................................................................................................................ 4-23
4.9.2 ConrmtheResultsoftheCuttingTest .............................................................................................. 4-25
5 DailyMaintenance.........................................................5-1
5.1 DailyMaintenance ............................................................................................5-1
5.2 StoringthePlotter ............................................................................................5-1
5.3 CleaningtheCutterPen ...................................................................................5-1
6 RECOMMENDEDPARTSLIST......................................6-1
7 LISTOFTOOLS .............................................................7-1
7.1 Tools ..................................................................................................................7-1
8 DISASSEMBLYANDASSEMBLY .................................8-1
8.1 OuterPart ..........................................................................................................8-1
8.1.1 RightFrontCornerCover ....................................................................................................................... 8-1
8.1.2 RightRearCornerCover ........................................................................................................................ 8-1
8.1.3 LeftFrontCornerCover.......................................................................................................................... 8-2
8.1.4 LeftRearCornerCover ........................................................................................................................... 8-2
8.1.5 RightTopCover....................................................................................................................................... 8-3
8.1.6 LeftTopCover.......................................................................................................................................... 8-3
8.1.7 RightSideCover...................................................................................................................................... 8-4
8.1.8 LeftSideCover ........................................................................................................................................ 8-5
8.1.9 HowtoOpentheFrontBottomCover ................................................................................................... 8-5
8.1.10 FrontTopCover....................................................................................................................................... 8-6
8.1.11 RearTopCover ........................................................................................................................................ 8-7
8.1.12 RearBottomCover.................................................................................................................................. 8-8
8.1.13 YBarCover ............................................................................................................................................ 8-10
8.1.14 PenBlockCover .....................................................................................................................................8-11
8.1.15 FrontYBarEndCover .......................................................................................................................... 8-12
8.1.16 RearYBarEndCover ........................................................................................................................... 8-12
8.1.17 HowtoopentheControlBox ............................................................................................................... 8-13
8.2 X-AxisDrivePart.............................................................................................8-14
8.2.1 XMotor ................................................................................................................................................... 8-14
8.2.2 XMotorBelt ........................................................................................................................................... 8-16

FCX2000-UM-251-9370 iv
8.2.3 FrontXBelt ............................................................................................................................................ 8-18
8.2.4 RearXBelt ............................................................................................................................................. 8-21
8.2.5 XHomeSensorBoard........................................................................................................................... 8-24
8.2.6 XFlexibleCable ..................................................................................................................................... 8-25
8.3 Y-AxisDrivePart.............................................................................................8-29
8.3.1 YMotor ................................................................................................................................................... 8-29
8.3.2 YMotorBelt............................................................................................................................................ 8-31
8.3.3 YHomeSensorBoard........................................................................................................................... 8-33
8.3.4 YRelayBoard ........................................................................................................................................ 8-34
8.3.5 PenBoard............................................................................................................................................... 8-35
8.3.6 PenBlock ............................................................................................................................................... 8-36
8.3.7 RegistrationSensorBoards ................................................................................................................. 8-38
8.3.8 YFlexibleCable ..................................................................................................................................... 8-39
8.3.9 YBelt....................................................................................................................................................... 8-41
8.4 Belttension&GearAdjustment....................................................................8-43
8.4.1 AdjustingtheXMotorBeltTension..................................................................................................... 8-43
8.4.2 AdjustingtheYMotorBeltTension ..................................................................................................... 8-44
8.4.3 AdjustingtheFrontXBeltTension...................................................................................................... 8-45
8.4.4 AdjustingtheRearXBeltTension....................................................................................................... 8-47
8.4.5 AdjustingtheYBeltTension ................................................................................................................ 8-49
8.4.6 AdjustingthePlayofXMotorDriveGear ........................................................................................... 8-51
8.4.7 AdjustingthePlayofYMotorDriveGear ........................................................................................... 8-53
8.5 ControlBox .....................................................................................................8-54
8.5.1 MainBoard ............................................................................................................................................. 8-54
8.5.2 PowerSupplyBoard ............................................................................................................................. 8-55
8.5.3 Fan .......................................................................................................................................................... 8-56
8.6 ControlPanel ..................................................................................................8-57
8.6.1 ControlPanelBoard.............................................................................................................................. 8-57
8.6.2 LCD ......................................................................................................................................................... 8-60
8.6.3 ControlPanelkeys ................................................................................................................................ 8-60
8.7 ElectrostaticAdhesionPart(FCX2000-120ESonly) ....................................8-61
8.7.1 HighVoltageBoard................................................................................................................................ 8-61
8.7.2 Electrostaticrelayboard....................................................................................................................... 8-62
8.8 ReplacingtheWritingPanel ..........................................................................8-63
8.8.1 ReplacingtheElectrostaticAdhesionPanel(FCX2000-120ES) ........................................................ 8-63
8.8.2 ReplacingtheVCPanel ........................................................................................................................ 8-68
8.9 AdjustingtheYBarHeight ............................................................................8-69
8.10 AdjustingtheYBarRightAnglePrecision ..................................................8-71

FCX2000-UM-251-9370 v
9 ELECTRICALADJUSTMENTS......................................9-1
9.1 ListofItemsRequiringReadjustment ............................................................9-1
9.2 FlowchartoftheAdjustmentSequence .........................................................9-2
9.2.1 Themainboardwasreplaced(Normalprocedure).............................................................................. 9-2
9.2.2 Themainboardwasreplaced (IftheadjustmentvaluescouldnotcopyfromtheSUB-NVRAM.) ......................9-3
9.2.3 Thepenblockwasreplaced................................................................................................................... 9-4
9.2.4 TheXhomesensorwasreplaced.......................................................................................................... 9-4
9.2.5 TheYhomesensorwasreplaced .......................................................................................................... 9-4
9.2.6 Theregistrationmarksensorwasreplaced ......................................................................................... 9-4
9.2.7 TheXorYmotorwasreplaced .............................................................................................................. 9-5
9.2.8 TheXorYbeltwasreplaced .................................................................................................................. 9-5
9.3 LocationoftheBoards.....................................................................................9-6
9.4 ExplanationoftheValuesoftheMainBoard.................................................9-7
9.5 SettingtheDIPSwitches..................................................................................9-8
9.6 UpdatingtheSystemFirmware .......................................................................9-9
9.7 ClearingtheNV-RAM......................................................................................9-11
9.8 SelectingDisplayLanguage&LengthUnit .................................................9-13
9.9 CopyingtheAdjustmentvalueformtheSUB-NVRAM................................9-14
9.10 AdjustingtheHomePosition.........................................................................9-16
9.11 AdjustingthePenForce ................................................................................9-19
9.12 AdjustingtheDistanceandthePerpendicularityAccuracy.......................9-23
9.13 AdjustingtheToolInterval.............................................................................9-28
9.14 AdjustingtheRegistrationMarkSensorSensitivity ...................................9-32
9.15 AdjustingtheOffsetofRegistrationMarkSensor ......................................9-34
9.16 BackuptotheSUB-NVRAM ..........................................................................9-38
9.17 TestingtheControlPanelKeysandHomeSensors ...................................9-40
9.18 AboutStartUpMode ......................................................................................9-41
10 TROUBLESHOOTING..................................................10-1
10.1 Thepowerisnotturnedon............................................................................10-1
10.2 Whenitdoesnotworkrightly .......................................................................10-2
10.3 TheCuttingResultisNotGood ....................................................................10-6
10.4 ErrorMessagesinGP-GLCommandMode .................................................10-8
10.5 ErrorMessagesinHP-GLCommandMode .................................................10-9

FCX2000-UM-251-9370 vi
10.6 ARMSErrorMessages .................................................................................10-11
10.7 Hardwareerrors ............................................................................................10-15
10.8 OperationalError ..........................................................................................10-19
10.9 CautionMessage ..........................................................................................10-20
10.10 SelfDiagnosticTest......................................................................................10-21
11. PARTSLISTS ...............................................................11-1
11.1 MainOuter .......................................................................................................11-1
11.2 MainFrame......................................................................................................11-3
11.3 ControlBox .....................................................................................................11-5
11.4 ControlPanel ..................................................................................................11-6
11.5 YBarOuter......................................................................................................11-7
11.6 YBarPart ........................................................................................................11-8
11.7 PenBlock ......................................................................................................11-10
11.8 WritingPanel.................................................................................................11-12
11.9 WiringHarness .............................................................................................11-13
11.10 Stand..............................................................................................................11-14
11.11 MediaHanger ................................................................................................11-15
11.12 WarningLightOption ...................................................................................11-16
11.13 StandardAccessories ..................................................................................11-17
12 BLOCKDIAGRAMSANDCIRCUITDIAGRAMS ........12-1
12.1 BlockDiagram.................................................................................................12-1
12.2 MainBoard(PN4031-01)................................................................................12-2
12.3 ControlPanelBoard(PN4031-02) ...............................................................12-15
12.4 YRelayBoard(PN4031-03)..........................................................................12-16
12.5 PenRelayBoard(PN4031-04)......................................................................12-17
12.6 HomeSensorBoard(PN4031-05)................................................................12-18
12.7 XRegistrationSensorBoard(PN4031-07) .................................................12-18
12.8 YRegistrationSensorBoard(PN4031-08) .................................................12-18
12.9 USBRelayBoard(PN4031-09).....................................................................12-19
12.10 HighVoltageBoard(PN4031-10) .................................................................12-19
12.11 HighVoltageRelayBoard(PN4031-15) ......................................................12-20

FCX2000-UM-251-9370 vii
13 TargetelectricalcomponentforWEEEinstruction .13-1

FCX2000-UM-251-9370 1-1
1 INTRODUCTION
1 INTRODUCTION
1.1 Model Names and Basic Specications
Model Media hold down method Cutting area Loadable media width
FCX2000-60VC Vacuum suction 610 (X) x 920 (Y) mm
950 mm
FCX2000-120ES Electrostatic adhesion 1200 (X) x 920 (Y) mm
FCX2000-120VC Vacuum suction
FCX2000-180VC Vacuum suction 1800 (X) x 920 (Y) mm
1.2 Standard Accessories
Item Q’ty Item Q’ty
Power cable 1 pc. USB cable 1 pc.
DVD
• Various software
• User’s Manual (pdf)
1 pc. TO ENSURE SAFE AND CORRECT
USE SETUP MANUAL
Cutter Blade Manual
1 set
Cutter plunger (PHP35-CB15-HS) 1 pc. Cutter blades: CB15U-2, CB15U-K30-5 1 of each
Water-based ber pen adapter (PHP31-
FIBER)
1 set Water-based ber pen (KF700-BK [1P]) 1 pc.
Cutter blade adjustment magnier (PM-
CT-001)
1 pc. Height adjustment plates, Hexagon
driver
1 set
Media stocker 1 set Stand 1 set
Blower hose (For VC models only)
Connection bore diameter: Ø50.8mm
(2 inch)
1 pc. Hose band(For VC models only) 1 set