Gravely Promaster 460 Owner's manual

Owner/Operator Manual
Model
989057
989306
Promaster 460
08470700C 1/02
Supercedes 08470700, A-B
Printed in USA

MODEL CERTIFICATE OF CONFORMITY IS SUED BY THE MANUFACTURER
CERTIFICAT DE CONFORMITÉ DU MODÈLE DÉLIVRÉ PAR LE FABRICANT
MODELL-KONFORMITÄTSBESTÄTIGUNG AUSGESTELLT DURCH DEN HERSTELLER
MODELCERTIFICAAT VAN OVEREENSTEMMING AFGEGEVEN DOOR DE FABRIKANT
CERTIFICATO DI COMFORMITÀ DEL MODELLO RILASCIATO DAL PRODUTTORE
CERTIFICADO D CONFORMIDAD DEL MODELO PROVISTO POR EL FABRICANTE
MODEL KONFORMITETS ERKLÆRING UDSTEDT AF FABRIKANTEN
MODELLSERTIFIKAT FOR OVERENSSTEMMELSE UTSTEDT AV FABRIKANT TILLVERKERENS
TILLVERKARENS MODELLCERTIFIKAT OM ÖVERENSSTÄMMELSE
VALMISTAJAN ANTAMA VAKUUTUS MALLIN MÄÄRÄYSTEN MUKAISUUDESTA
We the undersigned, - Je soussigné, - Mit meiner Unterschrift - De ondergetekende, - Il sottoscritto, - El abajo firmante - Undertegnede, -
Undertecknaren av detta dokument, - Me, allekirjoittaneet,
ARIENS COMPANY, certify that the riding rotary lawnmower - certifie que les tondeuses - bestätige ich, daß die Sichel-Aufsitzmäher - verklaart dat
de maaitrekker - certifica che i trattorini con unità di taglio rotativa - certifica que el tractor cortacésped giratorio - bevidner herved at roterende
selvkørende græsslåmaskine - bevitner at gressklippertraktor - intygar att intygar att åkgäsklipparen - vakuutamme, että lumilinko Ruottonleikkuri:
conform to the specifications of directive 98/37/EEC and 89/336/EEC as amended by EC directive 92/31/EEC.
sont conformes aux spécifications de la directive 98/37/EEC et 89/336/EEC modifiée par la directive EC 92/31/EEC.
den Spezifikationen der Direktive 98/37/EEC sowie der 89/336/EEC, modifiziert durch die EU-Directive 92/31/EEC, entspricht.
in overeenstemming zijn met de specificaties van richtlijn 98/37/EEC en 89/336/EEC zoals gewijzigd door EC richtlijn 92/31/EEC.
sono conformi alla direttiva CEE 98/37/CEE e CEE 89/336, emendata dalla direttiva CEE 92/31.
conforme a las especificaciones de la directiva 98/37/CEE y 89/336/EEC reformada por la directiva EC 92/31/EEC.
opfylder specifikationerne i direktiv 98/37/EEC og 89/336/EEC med ændringer i EC direktiv 92/31/EEC.
Enheten oppfyller spesifikasjonene i direktiv 98/37/EEC og 89/336/EEC med endringer i EC direktiv 92/31/EEC.
är i överensstämmelse med specifikationerna i direktiv 98/37/EEC samt 89/336/EEC med ändringar i EC direktiv 92/31/EEC.
On valmistettu 98/37/EEC mukään 89/336/EEC tarkennettu määräysten EC 92/31/EEC mukaan.
Category: WIDE AREA COMMERCIAL FRONT CUT RIDING ROTARY LAWNMOWER
Make and Trade Name: GRAVELY
Model: 989306 889034 889035 889036
PM460 Kubota 60” Side Discharge Deck 72” Side Discharge Deck 72” Rear Discharge Deck
Serial # Range: From – To 000101- 000200
Width of Cut 152.4 cm 182.9 cm 182.9 cm
Max. Cutting Edge Rot.
Speed 3430 2870 2870
Engine Power Max. 22.4 kw/3000 min
-1
Total Weight with Deck 850 Kg
Oper. Ear Sound Pressure
(Lwa) 94 dB
a
Sound Power (Lwa) 110 dB
a
Vibration Measure (m/s
2
)
Operator Hands X axis
Y axis
Z axis
3.4
<.5
<2.5
Operator Feet X axis
Y axis
Z axis
<.5
<.5
<.5
Whole Body X axis
Y axis
Z axis
<.5
<.5
<.5
December, 1999
Date/Datum/Data/
Fecha/Dato/Päiväys
Manager of Product Conformance
Position/Qualité/Stilling/Functie/Qualifica/
Puesto/Stilling/Funktie/Titel/Arvo
Signature/Unterschrift/Handtekening/Firma/
Underskrift/Underskrift Handlekening/
Underskrift/Allekirjoitus
Ariens Company
655 West Ryan Street
P.O. Box 157
Brillion, Wisconsin 54110-0157
U.S.A.
Telephone [phone]
Facsimile [phone]

3 1/02
RANGE
PTO
000000
HOURS1/10
ENGLISH
1. Differential Lock Control
2. Seat Adjustment Lever
3. Fuel Cap
4. Brake Lock Arm
5. Ignition and Key
6. Temperature Gauge
7. Battery Warning Light
8. Throttle Control Lever
9. Oil Pressure Warning Light
10. Light Switch (optional)
11. Cruise Control Switch (optional)
12. Hourmeter
13. Park Brake Lock Lever
14. Hood
15. Seat
16. Arm Rest
17. Range Select Lever
18. Steering Wheel
19. Light (optional)
20. Right Brake Pedal
21. Left Brake Pedal
22. Direction Control Pedal
23. Hydraulic Lift Lever
24. PTO Control Lever
25. Bumper
26. Seat Suspension Knob
FRANÇAIS
1. Commande du blocage du différentiel
2. Levier de réglage du siège
3. Bouchon du réservoir
4. Bras de verrouillage des freins
5. Cléde contact
6. Jauge de température
7. Voyant de la batterie
8. Manette des gaz
9. Voyant de pression d’huile
10. Commande d’éclairage (en option)
11. Régulateur de vitesse (en option)
12. Compteur horaire
13. Levier de verrouillage des freins
14. Capot
15. Siège
16. Accoudoir
17. Levier de gammes
18. Volant
19. Éclairage (en option)
20. Pédale de frein droit
21. Pédale de frein gauche
22. Pédale de commande de direction
23. Levier de relevage hydraulique
24. Levier de commande de la PdF
25. Pare-chocs
26. Molette de réglage de la suspension
du siège
C
ONTROLS AND
F
EATURES
OF1961
5
4
2
3
6
14
11
9
8
10
7
123
24
17
12
22
13
15
16 17 18
19
20 21
22
23
24
25
Figure 1
26
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
WARNING
OL4030

4 1/02
ESPAÑOL
1. Control de la traba del diferencial
2. Palanca de ajuste del asiento
3. Tapón del combustible
4. Brazo de traba del freno
5. Llave de contacto y encendido
6. Indicador de temperatura
7. Luz de advertencia de la batería
8. Palanca de control de la aceleración
9. Luz de advertencia de la presión del
aceite
10. Interruptor de la luz (opcional)
11. Interruptor del piloto automático
(Opcional)
12. Horómetro
13. Palanca de traba del freno de
estacionamiento
14. Capó
15. Asiento
16. Reposabrazos
17. Palanca de selección de marcha
18. Volante
19. Luz (Opcional)
20. Pedal del freno derecho
21. Pedal del freno izquierdo
22. Pedal de control de la dirección
23. Palanca de elevación hidráulica
24. Palanca de control de la TDF
25. Parachoques
26. Perilla de suspensión del asiento

1/02 © Copyright 2002 Ariens Company. All Rights Reserved.
5
V
ENSKA
S
ECTION
1: I
NTRODUCTION
Controls and Features ......................................................................................................................................................................... 3
The Manual.......................................................................................................................................................................................... 6
Service and Replacement Parts .......................................................................................................................................................... 6
Product Registration ............................................................................................................................................................................ 6
Dealer Delivery .................................................................................................................................................................................... 6
Disclaimer ............................................................................................................................................................................................ 6
S
ECTION
2: S
AFETY
Safety Alert Symbol ............................................................................................................................................................................. 7
Signal Words........................................................................................................................................................................................ 7
Practices and Laws.............................................................................................................................................................................. 7
Required Operator Training.................................................................................................................................................................. 7
Safety Decals and Locations ............................................................................................................................................................... 8
Unit, Operational, Personal, Service and Maintenance Safety Rules.................................................................................................. 9
S
ECTION
3: A
SSEMBLY
Dealer Preparation............................................................................................................................................................................. 12
Delivery.............................................................................................................................................................................................. 14
S
ECTION
4: O
PERATION
Directional Control Pedal ................................................................................................................................................................... 15
Seat.................................................................................................................................................................................................... 15
Throttle Control .................................................................................................................................................................................. 15
Parking Brake..................................................................................................................................................................................... 16
PTO.................................................................................................................................................................................................... 16
Hydraulic Lift ...................................................................................................................................................................................... 16
Warning LIghts, Tempt. Gauge........................................................................................................................................................... 17
Starting and Shut Off ......................................................................................................................................................................... 18
S
ECTION
5: G
ENERAL
M
AINTENANCE
Fuel Tank............................................................................................................................................................................................ 19
Lubrication ......................................................................................................................................................................................... 19
Fasteners ........................................................................................................................................................................................... 19
Engine Oil .......................................................................................................................................................................................... 19
Engine Cooling................................................................................................................................................................................... 20
Air Cleaner Element........................................................................................................................................................................... 20
Transmission...................................................................................................................................................................................... 20
Tires and Wheels ............................................................................................................................................................................... 22
Directional Control Pedal ................................................................................................................................................................... 23
Battery ............................................................................................................................................................................................... 24
Jump Starting..................................................................................................................................................................................... 25
Maintenance Schedule ...................................................................................................................................................................... 27
Lubrication Points and Chart ............................................................................................................................................................. 28
Troubleshooting.................................................................................................................................................................................. 29
Specifications..................................................................................................................................................................................... 30
Attachments and Accessories ........................................................................................................................................................... 30
Warranty ............................................................................................................................................................................................ 31
OWNER / OPERATOR MANUAL –TABLE OF CONTENTS
E
NGLISH

6 1/02
T
HE
M
ANUAL
Before operation of unit, carefully and completely read
your manuals. The contents will provide you with an
understanding of safety instructions and controls during
normal operation and maintenance.
All reference to left, right, front, or rear are given from
operator sitting in the operation position and facing the
direction of forward travel.
S
ERVICE AND
R
EPLACEMENT
P
ARTS
When ordering replacement parts or making service
inquiries, know the Model and Serial numbers of your unit
and engine.
Numbers are located on the product
registration form in the unit literature
package. They are printed on a serial
number label, located on the frame of
your unit (Figure 2).
•Record Unit Model and Serial numbers here.
•Record Engine Model and Serial numbers here.
P
RODUCT
R
EGISTRATION
A warranty registration card must be filled out, signed,
and returned at time of purchase. This card activates the
warranty. Claims meeting requirements during limited
warranty period will be honored.
U
NAUTHORIZED
R
EPLACEMENT
P
ARTS
Use only Gravely replacement parts. The replacement of
any part on this vehicle with anything other than a
Gravely authorized replacement part may adversely
affect the performance, durability, or safety of this unit
and may void the warranty. Gravely disclaims liability for
any claims or damages, whether warranty, property
damage, personal injury or death arising out of the use of
unauthorized replacement parts.
D
ISCLAIMER
Gravely reserves the right to discontinue, make changes
to, and add improvements upon its products at any time
without public notice or obligation.The descriptions and
specifications contained in this manual were in effect at
printing. Equipment described within this manual may be
optional. Some illustrations may not be applicable to your
unit.
Publication and Service Part List
Order the following parts through your Gravely Dealer:
Mail Requests to: Ariens Company, 655 West Ryan
St., P.O. Box 157, Brillion, WI 54110-0157
DELIVERY
Customer Note: If you have purchased this product
without complete assembly and instruction by your
retailer, it is your responsibility to:
1. Read and understand all assembly instructions in
this manual. If you do not understand or have
difficulty following the instructions, contact your
nearest Gravely Dealer for assistance. Make sure
all assembly has been properly completed and
safety interlock system works properly.
NOTE: To locate your nearest Gravely Dealer, call
1-800-472-8359 or go to www.gravely.com on the
internet.
2. Understand all Safety Precautions provided in the
manuals.
3. Review control functions and operation of the unit.
Do not operate unit unless all controls function as
described in this manual.
4. Review recommended lubrication, maintenance
and adjustments.
5. Fill out Original Purchaser Registration Card and
return the card to Gravely Company.
Transfer
model & serial
number
label from
product
registration
here.
Figure 2
Serial
Number
Label
OF0701
Part No. Qty. Description
09044500 1 Battery
21526000 1 Air Filter
21526200 1 Fuel Filter
21526100 1 Engine Oil Filter
03192800 1 Hydraulic Filter
WARNING: Improper assembly or adjustments
can cause serious injury.
SECTION 1: INTRODUCTION

1/02
7
E
NGLISH
S
AFETY
A
LERT
S
YMBOL
These are safety alert symbols.They mean:
•ATTENTION!
•YOUR SAFETY IS INVOLVED!
When you see them:
•BECOME ALERT!
•OBEY THE MESSAGE!
S
IGNAL
W
ORDS
The safety alert symbol is used with the signal words
DANGER, WARNING and CAUTION and colors to alert
you to safety messages.
They are used in safety decals on the unit and with
proper operation and procedures in this manual. They
alert you to the existence and relative degree of hazards.
Understand the safety message. It contains important
information about personal safety on or near the unit.
N
OTATIONS
NOTE: General reference information for proper
operation and maintenance practices.
IMPORTANT: Specific procedures or information
required to prevent damage to unit or attachment.
P
RACTICES AND
L
AWS
Practice usual and customary safe working precautions,
for the benefit of yourself and others. Understand and
follow all safety messages. Be alert to unsafe conditions
and the possibility of minor, moderate, or serious injury or
death. Learn applicable rules and laws in your area.
R
EQUIRED
O
PERATOR
T
RAINING
Original purchaser of this unit was instructed by the seller
on safe and proper operation. If unit is to be used by
someone other than original purchaser; loaned, rented or
sold, ALWAYS provide this manual and any needed
safety training before operation.
DANGER
IMMINENTLY HAZARDOUS SITUATION! If not
avoided, WILL RESULT in death or serious injury.
WARNING
POTENTIALLY HAZARDOUS SITUATION! If not
avoided, COULD RESULT in death or serious injury.
CAUTION
POTENTIALLY HAZARDOUS SITUATION! If not
avoided, MAY RESULT in minor or moderate injury. It
may also be used to alert against unsafe practices.
OL1253
OL3900
SECTION 2: SAFETY

81/02
SAFETY DECALS AND LOCATIONS
ALWAYS replace missing or damaged Safety Decals.
Refer to Figure 3 for Safety Decal locations.
1. DANGER!
Rotating parts can cut off fingers or
hands. Keep away while engine is
running.
2. DANGER!
Rotating drive shaft can cause injury
or death. Keep body parts away.
3. DANGER!
TO AVOID SERIOUS INJURY OR DEATH
•Look down and behind before and while backing.
•Remove objects that could be thrown by the blade.
•If machine stops going uphill, stop blade and back
down slowly.
•Avoid sudden turns.
•Keep safety devices (guards, shields, switches,
etc.) in place and working.
•Check interlock system per manual before use.
•Understand location and function of all controls.
Read the operator’s manual.
Do not mow when children or others are
around.
Do not allow children to operate or play
on equipment.
Never carry children. Never carry riders.
DO NOT transport with deck in raised
position.
DO NOT operate on slopes over 15º. Go
up and down slopes, not across. If
machine stops going uphill, stop blade
and back down slowly.
Always wear adequate hearing
protection.
4. CAUTION! Keep guards, shields and covers in place.
5. Engine start position for range select and PTO control
levers.
6. HOT SURFACE to the left.
CAUTION
DO NOT OPERATE UNLESS
ALL GUARDS, SHIELDS AND
COVERS ARE IN PLACE
000000
HOURS1/10
05228700
Figure 3 OF0713
2
1
3
3
4
5
6
OF3030
OF3040

1/02 9
PERSONAL SAFETY
Responsible Operators
Only trained adults may operate unit
Training includes actual operation
Clearly understand instructions
Be alert! Conditions can change
Data indicates that operators, age 60 and above, are
involved in a larger percentage of riding mower related
injuries. These operators should evaluate their ability to
operate the riding mower safely enough to protect
themselves and others from serious injury.
No Drugs
NEVER operate unit after or during the consumption of
medication, drugs or alcohol. Safe operation requires
your complete and unimpaired attention at all times.
No Alcohol
NEVER allow anyone to operate this unit when their
alertness or coordination is impaired.
Safety Gear
Wear safety gear for protection.
DO NOT wear loose clothing or jewelry that may get
caught in rotating parts.
Gloves
Wear gloves to protect hands from sharp edges.
Protective Footwear
NEVER wear open sandals or canvas shoes during
operation.
Safety Goggles
Wear safety goggles to protect eyes from thrown objects.
Avoid Sharp Edges
Sharp edges can cut. Movement of parts can cut off
fingers or a hand. Wrap blade(s), wear gloves and use
extreme caution when servicing.
IMPORTANT: On multi-blade mowers, rotation of one
blade will cause all blades to rotate.
Avoid Entanglement
NEVER place your hands or any part of your body or
clothing inside or near any moving part while unit is
running.
Hot Surfaces
DO NOT touch unit parts which might be hot from
operation. Allow parts to cool before attempting to
maintain, adjust or service.
Avoid Pinch Points
ALWAYS keep hands away from all pinch points.
Exhaust Fumes
Fumes from engine exhaust can cause injury or death.
Ventilation
DO NOT run engine in an enclosed area. Always provide
good ventilation and wait until hazard has been removed.
Explosive Fuel
Fuel is highly flammable and its vapors are explosive.
Handle with care. Use an approved fuel container.
No smoking, No sparks, No flames. ALWAYS allow
engine to cool before servicing.
NEVER fill tank when engine is running or hot from
operation.
NEVER fill or drain tank indoors.
Replace fuel cap securely and wipe up spilled fuel.
Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place containers on
the ground away from your vehicle before filling.
When practical, remove gas-powered equipment from
the truck or trailer and refuel it on the ground. If this is not
possible, then refuel such equipment on a trailer with a
portable container, rather than from a gasoline dispenser
nozzle.
Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immediately.
OPERATIONAL SAFETY
Safe Distances
Keep people away from unit during operation.
No Riders
Never carry passengers.
Avoid Tip over
Avoid uneven and rough terrain. DO NOT operate near
drop offs, ditches, or embankments. Unit can suddenly
turn over if a wheel is over the edge of a cliff or ditch, or if
an edge caves in.
DO NOT try to stabilize unit by putting foot on ground.
Thrown Objects
Deflected materials can cause injury and property
damage. DO NOT point discharge at anyone. DO NOT
discharge directly onto paved or gravel surfaces.
Always stand clear of the discharge area when operating
this unit.
Hazardous Slopes
Operate up and down slopes, not across slopes. DO
NOT operate on slopes of more than 15°unless Roll
Over Protection System (ROPS) is installed. DO NOT
exceed 20°with ROPS installed.
Keep all movement on slopes slow and gradual. DO NOT
make sudden changes in speed or direction. Use a slow
speed to avoid stops or shifts on slopes. Avoid starting or
stopping on a slope.

10 1/02
Traction
If tires lose traction, turn off PTO, and proceed slowly
straight down slope.
If you cannot back up the slope or feel uneasy, do not
mow it.
If you must stop on a slope and cannot safely back down:
1. Turn off PTO.
2. Lower mower deck.
3. Place directional control pedal in neutral and depress
brake pedal.
4. Place range select lever in low, slowly engage
directional control pedal and release brake pedal.
5. Proceed up hill cautiously.
Unit Roll-Away
DO NOT park unit on an incline and leave it unattended.
ALWAYS set the Park Brake when leaving unit.
Speed Ranges
DO NOT operate at too fast a rate. DO NOT change
engine governor settings or over speed engine. Slow
down and turn corners slowly.
Reverse
DO NOT operate in reverse unless absolutely necessary.
ALWAYS backup slowly. ALWAYS look down and behind
before and while backing.
Abnormal Vibrations and Foreign Objects
Stop unit and engine immediately, remove key and wait
for all moving parts to stop. Check for and repair any
damage before restart.
Parking
Never leave a running unit unattended. ALWAYS turn off
PTO, lower throttle setting, set parking brake, and stop
engine.
PTO Operation
ALWAYS turn off PTO, shut off engine, remove key, and
wait for moving parts to stop before leaving operator’s
position.
ALWAYS remove key to prevent unauthorized use.
Turn any fuel shut off valve to the “Off”position.
Four Wheel Drive (Optional)
Never engage the reverse mode of the four wheel drive
power switch when traveling down hill.
UNIT SAFETY
KNOW Unit - Before Starting Engine.
Understand:
How to operate all controls
The functions of all controls
How to STOP in an Emergency
Braking & steering characteristics
Turning radius and clearances
Clear Area
Keep area of operation clear of all toys, pets, and debris.
Thrown objects can cause injury.
Walk Around Inspection
Complete a walk around inspection of unit and work area
to understand:
Area of operation
Your unit
All safety decals
Avoid Entanglement
ALWAYS keep protective structures, guards, and panels
in good repair, in place and securely fastened.
NEVER modify or remove safety devices.
Safety Interlock System
Ensure Safety Interlock System is functioning properly.
DO NOT operate unit if operator presence control is
damaged or disabled.
Pre-Start
Before starting engine: disengage PTO, place Range
Select Lever in neutral, lower attachment and set parking
brake.
Visual Obstruction
Dust, smoke, fog, etc. can reduce vision and cause an
accident. Operate unit only when there is good visibility
and light.
Work Area
Avoid slippery surfaces. ALWAYS be sure of your footing.
DO NOT operate on wet grass to avoid sliding.
Clearances
ALWAYS check overhead and side clearances carefully
before operation.
ALWAYS be aware of traffic when operating along streets
or curbs. Set up safety signs and/or flags.
Child Safety
Keep children out of work area and under the watchful
care of an adult.
Battery
Keep children a safe distance from battery.
MAINTENANCE AND SERVICE SAFETY
Service Position
ALWAYS block wheels and know all jack stands are
strong and secure and will hold weight of unit during
maintenance.
Hardware
Keep hardware, especially blade attachment bolts, tight.
Maintain or replace safety and instruction labels, as
necessary.

1/02 11
Stop Engine
Before maintenance, adjustments or service (except
where specifically recommended) shut off engine.
Cool Engine
ALWAYS allow the engine to cool before maintenance,
adjustments, or service.
Battery
Explosive Gases from battery can cause serious injury or
death.
No open flames, No sparks, and No smoking materials
near battery.
Wear safety glasses and protective gear when handling
batteries to protect eyes, skin or clothing.
Brakes
Check brake operation frequently. Adjust and service as
required.
Cleaning
Keep unit free of grass, leaves, or other debris. Clean up
oil or fuel spills. Check hot surfaces frequently for debris
which could burn.
Transport
Use extra care when loading or unloading unit onto trailer
or truck.
Secure unit chassis to transport vehicle. NEVER secure
from rods or linkages that could be damaged.
Storage
For unit storage or extended storage:
1. NEVER store with fuel in fuel tank, inside a building
where any ignition sources are present
2. Allow engine to cool completely
3. Lower cutting deck unless a positive mechanical lock
is used
Safety Interlock System
DO NOT operate unit if operator presence control is
damaged or disabled.
Safety Covers
Keep all safety covers:
In place
In proper working condition
ATTACHMENTS AND ACCESSORIES
Use only attachments or accessories designed for your
unit.
Turn off power to attachment when transporting, crossing
drives, etc.
DO NOT transport with attachment in raised position.
Lower cutting deck when unit is parked or stored unless a
positive mechanical lock is used.
Grass Catcher
Check grass catcher components frequently. If worn or
damaged, replace with manufacturer’s recommended
parts.
Use extra care with grass catchers or other attachments.
These can change the stability of the unit. Use only
approved hitch points.
Load Capacity
Know the weight of loads. Limit loads to those you can
safely control.

12 1/02
DEALER PREPARATION
Customer Note –Your GRAVELY Dealer is expected to
complete these preparation steps and review important
information, including this manual, with you before or
upon delivery of unit or attachment.
The preparation information is included here so that you
and your dealer may review it together.
Tools Required
15/16”and 1/2”Sockets
Open End Wrench - 1/2”
Package Contents:
Promaster 460, steering wheel, seat assembly, hardware
and literature packages.
Assembly
1. Remove shrink wrap and packaging materials.
2. Push unit off of container onto a level surface.
IMPORTANT: Never push or pull (tow) the unit with
another vehicle. Use a truck or trailer when transporting
or transmission damage can occur.
3. Apply a film of grease to steering wheel serrations
before installation.
4. Assemble hardware and steering wheel on to
steering wheel shaft. Torque nut to 25-30 ft.lbs.
(Figure 4).
WARNING
ELECTRIC SHOCK can result in death or serious
injury and/or damage to equipment.
DO NOT remove wire from spark plug while engine is
running.
Hardware
Pack
Literature
Pack
Steering Wheel
Promaster 460
Seat Assembly
Figure 4 OF0
7
2
1
3
4
5
Figure 5 OF1990
1. Steering Wheel Insert
2. Lock Nut
3. Steering Wheel
4. Bellows
5. Steering Wheel Shaft
SECTION 3: ASSEMBLY

1/02 13
Battery
5. Disconnect Battery wires and remove battery. See
General Maintenance Section for detailed
instructions.
6. Place battery on bench or well ventilated area where
electrolyte spill will not create damage.
7. Fill each cell with electrolyte to level indicated.
8. Charge battery and reinstall on unit.
Tires
9. Adjust tire pressure. See tire side wall for proper
pressures.
Seat
10.Install seat (Figure 6).
Engine Oil
11.Check and add engine oil if required. Refer to Engine
Manual for specifications.
Engine Fuel
12.Fill Fuel Tank. Refer to General Maintenance.
WARNING
EXPLOSIVE GASES can result in death or serious
injury.
BATTERY ELECTROLYTE contact can result in
severe chemical burns.
No open flames, No sparks, and No smoking materials
near Battery.
Always wear safety glasses and proper protective
gear.
Battery Electrolyte First Aid:
•External Contact: Flush with water.
•Eyes: Flush with water for at least 15 minutes and
get medical attention immediately!
•Internal Contact: Drink large quantities of water.
Follow with Milk of Magnesia, beaten egg or vegetable
oil. Get medical attention immediately!
IMPORANT: In case of internal contact, DO NOT
induce vomiting!
WARNING
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known to
the State of California to cause cancer and
reproductive harm. Wash hands after handling.
WARNING
FLAMMABLE FUEL and its EXPLOSIVE VAPORS
can result in death or serious injury.
Handle fuel with extreme care. ALWAYS use an
approved fuel container. Clean up oil or fuel spills.
No Smoking! No Lighted Materials!
No Open Flames!
Allow engine to cool before any service.
2
1
3
Figure 6
1. Spacer
2. Washer
3. Lock Nut
OF2010

14 1/02
Hardware
13.Check for loose hardware.
Walk around Inspection
14.Walk around unit and check for leakage, and
damaged or missing parts. Make necessary repairs
before operation.
Hydraulic Oil
IMPORTANT: Hydraulic sump must be filled before
starting engine or hydraulic pump will be damaged.
(Pumps damaged by running dry void warranty.)
15.Fill hydraulic sump to correct level with SAE 30W Oil.
Refer to Checking Transmission Oil.
Prime the Transmission
16.Prime transmission as instructed in General
Maintenance Section.
Check Safety Interlock System
17.Check to see that Safety Interlock System operates
correctly (Refer to Operation Section).
Lubrication
18.Unit should already be lubricated. Check unit as
outlined in General Maintenance Section.
DELIVERY
Using Owner/Operator Manual, instruct customer on
controls and operation of equipment. Emphasize safety
and discuss Safety Precautions. Give customer
Owner/Operator Manual. Advise customer to thoroughly
read and understand it.
Explain recommended lubrication and maintenance of
equipment. Advise customer on adjustments.
Fill out Original Purchaser Registration Card and return it
to GRAVELY. Place Model and Serial Numbers on page
in front of this manual.
Explain GRAVELY Limited Warranty.
WARNING
SAFETY INTERLOCK SYSTEM FAILURE and
improper operation of unit can result in death or
serious injury. ALWAYS know the Safety Interlock
System is operating properly.

1/02 15
ENGLISH
CONTROLS AND FEATURES
See Figure 1 for all controls and features locations.
NOTE: This product is equipped with an internal
combustion engine. DO NOT on or near any unimproved,
forest covered or brush covered land unless the exhaust
system is equipped with a spark arrester meeting
applicable local, state or federal laws. A spark arrester, if
used, must be maintained in effective working order by
the operator.
SEAT
The seat has 4" of front-to-rear adjustment. To adjust
seat, pull adjustment lever out and move seat forward or
backward. Release lever and ensure that seat is locked
into position. Seat can also be adjusted to weight of
operator. To adjust, rotate adjusting knob at front of seat
to adjust suspension stiffness for operator weight.
SAFETY INTERLOCK SYSTEM
Test system at each operation. If system doesn’t function
as described, make all repairs, do not operate. Engine
must not start unless PTO is disengaged and range
selector control lever is in neutral. The engine must stop
whenever operator leaves seat with PTO or range select
controls engaged.
THROTTLE CONTROL LEVER
Always use slow engine and range speeds until you can
operate unit safely. Throttle positions are.
Fast
Engine Speed
Slow
NOTE: Operator must be in seat to operate unit. If
operator leaves seat with range selector not in “neutral”,
engine will stop.
DIRECTIONAL CONTROL PEDAL
To move the unit forward, depress front of
directional control pedal.To move rearward,
depress rear of pedal. The direction control
pedal does not lock into either position.
Continue to push down to continue travel.
The pedal will return to “neutral”upon
release.
Pushing brake pedal down will not stop unit if range
selector is engaged and direction control pedal is
depressed. Release direction control pedal to “neutral”
before using brakes.
NOTE: To prevent damage to transaxle, place range
select lever in neutral position before depressing both
brake pedals. Individual brake pedals can be used to
utilize limited slip differential. To do this, apply pressure to
brake pedal of wheel spinning or losing traction. This will
provide power to wheel not spinning.
BRAKE LOCK ARM
The brake lock arm is used to engage
individual wheel brakes together for parking
and transport. If brake lock arm is not
engaged, park brake lock lever actuates only
right wheel brake.
WARNING
SAFETY INTERLOCK SYSTEM FAILURE and
improper operation of unit can result in death or
serious injury. ALWAYS know the Safety Interlock
System is operating properly.
CAUTION
While learning to operate direction control pedal,
practice in a flat, open area until comfortable and
confident with control of unit.
WARNING
If unit is driven when parking brake lock lever is
engaged and individual wheel brakes are not locked
together with brake lock arm, unit will circle around
right drive wheel.
OF2030
OF2080
SECTION 4: OPERATION

16 1/02
PARKING BRAKE
Parking Brake is provided to prevent unit from rolling
when parked or left unattended.
1. To engage parking brake, and to lock
brakes for parking, lock individual wheel
brakes together with brake lock arm, shift
into neutral, depress brake pedal and pull
parking brake lock lever down, then release
brake pedal.
2. To disengage parking brake, depress
brake pedal and pull park brake lock lever
up. See General Maintenance if parking
brake does not function properly.
PTO CONTROL LEVER
The power take off (PTO) control lever is
used to engage and disengage the
attachment.
To power attachment, pull lever forward to
“ON”.
To stop an attachment, pull lever backward
to “OFF”.
The operator must be seated to operate the
PTO. If operator leaves the seat while the
PTO is in the “On”position, engine will stop.
NOTE: Most attachments, especially rotary mowers and
snowblowers perform best when operated at full engine
speed. Proper ground speed is determined by power
limitations, type of terrain, the quality requirements of the
job being performed, obstructions, hazards, etc.
HYDRAULIC LIFT LEVER
The hydraulic lift system is used to raise and lower
attachments. To hold an attachment in position:
1.Lift attachment by pulling back hydraulic
lift lever until attachment is fully raised.
2.Lower attachment to desired position by
gently pushing lift lever forward. When
attachment reaches desired position,
release lever. Attachment will stay in that
position.
To have an attachment follow the ground:
3. Push lift lever all the way forward to “Float”position.
Attachment will be lowered to ground and lever will
stay at that position.
4. The hydraulic lift can be used to increase traction
momentarily for hill climbing, etc. Pull back on lift
lever until just before attachment begins to raise.
Immediately release lever. When traction assist is no
longer needed, return lever to “Float”position.
RANGE SELECT LEVER
IMPORTANT: Do not shift range select lever while
direction control pedal is depressed or unit is moving.
This will damage gears. Always release direction control
pedal to “neutral”and bring unit to a complete stop before
moving range select lever.
Range select lever is used to select speed
range of unit. Speeds vary from slow to
fast. Fast travel speeds are intended for
transport only. Slow speed is intended for
mowing. Do not mow at fast speed. When
unit is in neutral, transmission pumps do
not turn over. Unit must be in neutral to
start and park.
DIFFERENTIAL LOCK CONTROL
The differential lock control is used to lock
drive wheels together to reduce wheel spin.
1.To engage differential lock, press down on
the control bar with the heel of the left foot
while steering the unit in a straight line.
2.To disengage, remove foot from the
control.
Avoid making turns with the differential lock
engaged.
CAUTION
Before leaving operators position, engage parking
brake.
WARNING
On rough and sloping ground and when mowing and
trimming near buildings, trees, and other obstructions,
use a slow ground speed.
P
P
OF2020
PTO
OF2050
WARNING
Never operate PTO when attachment is in raised
position. PTO must be turned off before lifting
attachment.
Mowing and transporting should always be done with
the Hydraulic Lift Lever in the “Float”position.
OF2091
OF2060
OF3050

1/02 17
WARNING LIGHTS, ENGINE WATER
TEMPERATURE GAUGE
This unit is equipped with warning lights, and a gauge to
alert operator in the event there is a problem with the
engine. Warning lights are located in the center of unit
instrument panel.
NOTE: The warning lights and water temperature gauge
indicate different problems on the engine:
Oil pressure Light –indicates a loss of oil
pressure.
Charge Light –indicates an alternator
discharge condition.
Water Temperature Gauge –indicates engine and/or
transmission overheating.If a light comes on while
operating, stop the unit and engine as quickly as
possible. Check the engine or electrical systems. To
check to see if the lights are operating correctly, turn the
ignition switch to the “On”position. The oil pressure and
charge lights should glow red.
IMPORTANT: Maximum engine operating temperature is
210°F. If water temperature reaches 210°F, stop engine
and check for a clogged radiator screen. If unit is
operated with a water temperature in excess of 210°F,
engine failure or damage can result. Check for a clogged
radiator and clean if necessary. Check engine coolant
(see General Maintenance).
LIGHT (OPTIONAL)
Light is operated by headlight switch. Push switch to ON
position to turn lights on. Push switch to OFF position to
turn lights off.
CRUISE CONTROL (OPTIONAL)
To fix speed, depress directional control pedal to the
desired speed, then push cruise control switch
(Figure 10) until light is on; your speed will be
maintained.To disengage cruise, either push switch off or
depress either of brake pedals which are located on left
side.
IMPORTANT: DO NOT push or pull (tow) unit with
another vehicle as transmission damage will occur.When
transporting, use truck or trailer. Assure range select
lever is in neutral, not fast or slow range.
DANGER
COOLANT TEMPERATURE MUST BE BELOW
100ºF on temperature gauge or serious burns may
result.
ALWAYS wait for engine to cool before service.
OF0590
WARNING
DO NOT start engine with cruise control on.
ALWAYS turn off cruise control before stopping engine
or leaving seat.
DO NOT operate unit if cruise control fails to operate
properly. Repair or remove cruise control before
operation.
CAUTION
If directional control pedal is repositioned while cruise
indicator light is on, cruise will reset at new speed
and/or direction selected.

18 1/02
STARTING AND SHUT OFF
To start unit (Figure 6):
Ensure range selector is in neutral.
1. PTO control must be at “OFF”position.
2. Put key in ignition switch.
3. Move throttle control lever to middle position.
4. If the temperature is 32°F or below, use pre-heater
by turning ignition key to the "Thermo Start Position"
for 15 seconds.
5. Turn Key past “Run”position.
6. Turn ignition key to “Start”position. If engine does not
start in five seconds, release key, wait and then
repeat.
IMPORTANT: Do not keep starter running for over 15
seconds. Once engine has started, release key and it will
return to “Run”position.
7. Move throttle control to slow engine speed.
8. Disengage park brake lock lever.
9. Put range selector in position.
To Shut Off engine (Figure 6):
1. Move Range Selector to “Neutral”.
2. Move Throttle lever to “Slow”.
3. Idle with PTO disengaged for 15 seconds.
4. Turn ignition switch to “Off’.
5. Engage the brake lock arm, depress brake pedals,
and engage park lock lever.
6. Remove key before leaving unit.
START
POSITION
RUN
OFF
THERMO
START
Figure 6 OF0560

1/02 19
ENGLISH
FILLING THE FUEL TANK
Add fuel to fuel tank as needed. See your Engine Manual
for correct type and grade of fuel.To add fuel:
1. Put unit in an open area.
2. Stop engine and engage parking brake.
3. Clean fuel cap and area around fuel cap to prevent
dirt from entering fuel tank. Remove fuel tank cap.
4. Fill fuel tank. Use care do not spill fuel.
5. Install cap on fuel tank and tighten.
6. Clean up any spilled fuel.
Fuel Filter
Replace the fuel filter every 300 hours. See your Engine
Manual for instructions.
LUBRICATION
All grease fittings should be greased at 25-hour intervals
except U-joint fittings; grease those daily. Clean fittings
before attaching grease gun.
IMPORTANT: Wipe each fitting clean before and after
lubrication.
Apply Sten Mix Hi-Temp Grease or equivalent. Order
P/N: 00036700 –10 pack of 14 oz. cartridges.
Add grease until it appears at ends of bearings. See
Chart 2 for the locations of grease fittings and grease
intervals.
Apply motor oil to all pin connections, pivot points and
areas where sliding occurs every 25 hours.
FASTENERS
Each day before operating, check all nuts, bolts and other
fasteners. Replace fasteners that are missing or
damaged.
ENGINE OIL
Check Level
Check the engine oil level daily. Never operate the engine
with oil level below the low mark on the dipstick. See your
engine manual for oil specifications and oil filter service
instructions.
To check the oil level:
1. Move the unit to a level area. Stop engine and lock
the brakes.
2. Clean around the dipstick to prevent dirt from
entering the tube.
3. Remove the dipstick and wipe off the oil.
4. Put the dipstick back in place. Be sure it is all the way
down.
5. Remove the dipstick again and note oil level.
6. Add oil, if needed. Do not overfill.
Change Oil
Engine oil should be changed after the first 25 hours and
every 75 hours after. Oil filter should be changed every
time oil is changed (Chart 2).
1. Move the unit to a level area. Lock the brakes.
2. If the engine is cold, let it run for 5 minutes.
3. When engine is warm, stop it and raise hood.
4. Clean areas around dipstick and drain plug.
5. Put an open top container that will hold five quarts
under drain plug.
6. Remove drain plug.
7. Allow engine to drain completely.
8. Clean and reinstall drain plug.
9. Remove oil filter. Clean oil filter port and install a new
oil filter according to instructions on oil filter.
10.Fill with new oil to “Full”mark on dipstick. Lower
hood.
11.Start engine and check for leakage at drain plug.
Tighten plug if leakage occurs.
WARNING
ACCIDENTAL ENGINE START UP can cause death
or serious injury. ALWAYS stop engine, remove key,
and wait for moving parts to stop before adjusting or
servicing.
HOT SURFACES can result in death or serious injury.
DO NOT touch parts which are hot from operation.
ALWAYS allow parts to cool.
WARNING
EXPLOSIVE VAPORS and FLAMMABLE FUEL can
result in death or serious injury. Handle fuel with care.
ALWAYS use an approved fuel container.
No Smoking!
No Lighted Materials!
No Open Flame!
Allow engine to cool.
WARNING
TOUCHING HOT SURFACES can result in death or
serious injury. DO NOT touch engine muffler and other
parts which are hot from operation. ALWAYS wait for
parts to cool.
SECTION 5: GENERAL MAINTENANCE

20 1/02
E NGINE C OOLING
Engine Coolant
Check engine coolant level daily. If leakage is observed,
check more frequently.
To check engine coolant level:
1. Unit should be in a level area. Engine must be off and
brakes locked. Raise hood.
2. Remove coolant fill cap. Coolant level is correct when
tank is approximately half full (Figure 12).
3. If level is low, add a coolant solution of 50% water
and 50% antifreeze. Refer to the engine manual for
the correct type of antifreeze.
IMPORTANT: To prevent severe damage to engine,
maintain proper coolant level.
Air Intake Screen
Check the air intake screen on the hood and under the
frame each day. Remove any grass, dirt, or debris that
may have accumulated on it. THE AIR INTAKE SCREEN
MUST BE KEPT CLEAN.
Engine Cooling System
Check cooling system for signs of the collection of grass
and debris in engine radiator/oil cooler fins daily or more
often when operated in dirty conditions. Clean with air
and water.
A
IR
C
LEANER
E
LEMENT
Clean air cleaner element at least every 50 hours. See
your engine manual for instructions.
Replace the air cleaner element when clogged or every
300 hours. See your engine manual for instructions.
T
RANSMISSION
Be sure to stop the engine and put the hydraulic lift lever
in the "Float" position before doing any work on hydraulic
parts.
Checking the Transmission Oil
Check transmission oil level every 50 hours. Repair unit
when leakage is observed, do not operate.
IMPORTANT: To prevent severe damage to transmission,
always maintain proper oil level.
Prevent dirt and foreign material from entering system
when checking, adding or changing oil. If leakage is
DANGER
COOLANT TEMPERATURE MUST BE BELOW 100 °
F on temperature gauge or serious burns may result.
ALWAYS wait for engine to cool before service.
WARNING
Never remove radiator cap while engine is running hot.
If you must remove radiator cap follow these steps to
avoid personal injury that can be caused by escaping
steam or engine coolant.
Before removing cap, turn engine off and let it cool.
Even when engine is cool, be careful when removing
radiator cap.
When engine is cool wrap a thick cloth around cap and
turn it slowly counterclockwise to the first stop.
Step back while pressure releases.
When you are sure that all pressure has been
released, use the cloth to press the cap down, turn it
and remove it.
Stand away from radiator opening. Hot steam may
blow out or hot engine coolant may even splash out.
Failure to follow these warning instructions could result
in serious personal injury from hot engine coolant or
steam blow out and/or damage to engine cooling
system or engine.
WARNING
HYDRAULIC FLUID UNDER PRESSURE can
penetrate skin and cause sever burns that can result in
death or serious injury.
ALWAYS keep body and hands away from pin holes or
nozzles which eject hydraulic fluid under pressure.
ALWAYS use paper or cardboard and not hands to
search for leaks.
KNOW that all hydraulic fluid connections are tight and
all hydraulic hoses and lines are in good condition
BEFORE applying pressure to system.
Foreign fluid injected into skin must be surgically
removed within a few hours by a doctor familiar with
this form of injury or gangrene may result.
Figure 7
EF
1
4
3
2
OF0911
5
6
1. Radiator Cap
2. Fuel Tank Cap
3. Engine Oil Filter
4. Hydraulic Oil Filter
5. Engine Fuel Filter
6. Coolant Fill Cap