Greencut PRE10000 User manual

PRENSA
PRE10000
Prensa Hidráulica de 10T
i
EN Instruction
manual

2

3
EN
INDEX
INTRODUCTION 4
SAFETY RULES AND PRECAUTIONS 4
WARNINGS 5
GENERAL WORK AREA SAFETY 5
PERSONAL SAFETY 5
GENERAL USE AND CARE 6
PRESS USE AND CARE 6
GENERAL FUEL SAFETY 6
GENERAL SERVICE INFORMATION 7
DANGER 7
WARNING SYMBOLS 8
PRODUCT DESCRIPTION 10
ABOUT YOUR PRODUCT 10
DETAILED DESCRIPTION OF THE PRODUCT 10
TECHNICAL DATA 11
BOX CONTENTS 12
ASSEMBLY 13
USING THE PRODUCT 16
MAINTENANCE 17
TROUBLESHOOTING 18
STORAGE 18
RECYCLING / DISPOSING 19
GUARANTEE 19

4
INTRODUCTION
Thank you for choosing this GREENCUT product. We are sure you shall appreciate the quality and
performance of this machine, which will facilitate your task for a long period of time.
Remember that you can contact our Technical Support for any queries regarding assembly o
maintenance, as well as for the resolution to any problems that may arise, and for the purchase of
spare parts and/or accessories.
ATTENTION
Please read these Operating Instructions carefully as well as the safety precautions
before using your device. Failure to do so could result in an electric fault, re hazard
and/or in personal injury. The manufacturer will not take responsibility for accidents
or injuries caused to the user, third parties or objects as a result for not following
the instructions in the user manual.
This machine is not intended for professional use.
Keep this user manual safe for future reference. Should you sell this machine in the future, please
remember to hand it to the new owner.
SAFETY RULES AND PRECAUTIONS
The aim of the following warning signs and their meaning is to explain the levels of risk related to this
product.
ATTENTION
READ and UNDERSTAND this manual completely before using the Shop Press.
Operator must read and understand all safety and warning information, operating
instructions, maintenance and storage instructions before operating this
equipment. Failure to properly operate and maintain the shop press could result in
serious injury to the operator or bystanders.
SYMBOL SIGN MEANING
ATTENTION
IIt indicates a dangerous situation where you need to pay full
attention to avoid any kind of personal injuries or damage to the
device.
NOTE It indicates useful information which can facilitate your task.

5
EN
WARNINGS
• Read all safety warnings and all instructions. Failure to follow warnings and instructions may
result in electric shock, re and/or serious injury.
• Never run a petrol engine in conned areas.
• Do not operate the equipment in ammable or explosive environments, such as in the presence
of ammable liquids, gases or dust. Engine and equipment may create sparks or heat that may
ignite vapours, dust etc
• Keep clear of moving parts.
• This equipment may be a potential source of electric shock if misused.
• Do not operate the equipment if it is damaged, malfunctioning or is in an excessively worn state.
• Do not allow others to use the equipment unless they have read this manual and are adequately
trained.
• When using the equipment, basic safety precautions detailed here must always be followed to
reduce the risk of re, electric shock, personal injury and material damage.
• When wiring electrically powered equipment, follow all electrical and safety codes.
• Ensure all power sources conform to equipment voltage requirements and are disconnected
before connecting equipment.
GENERAL WORK AREA SAFETY
• Work areas should be clean and well it.
• Do not operate the equipment if bystanders, animals etc are within operating range of the
equipment or the general work area.
PERSONAL SAFETY
• Keep packaging away from children - risk of suffocation! Operators must use the equipment
correctly. When using the equipment, consider conditions and pay due care to persons and
property.
• Prevent unintentional starting of the equipment ensure equipment and power source switches
are in the OFF position before connecting or moving the equipment. Do not carry equipment
with hands/ngers touching any controls.
• Remove any tools or other items that are not a part of the equipment from it before starting or
switching on.
• Stay alert and use common sense when operating equipment. Do not overreach. Keep proper
footing and balance at all times. Do not use equipment when tired or under the inuence of
drugs, alcohol or medication. This equipment i not intended for use by persons with reduced
physical, sensory or mental capabilities.
• You must wear appropriate protective equipment when operating, servicing, or when in the
operating area of the equipment to help protect from serious injury, including eye injury,
inhalation of toxic fumes, burns, and hearing loss. Always ear eye protection. Protective
equipment such as respirators, non-skid safety shoes, hard hat, hearing protection etc should
be used for app opriate conditions. Other people nearby should also wear appropriate personal
protective equipment. Do not wear loose clothing or jewellery, which can be caught in moving
parts. Keep hair and clothing away from the equipment.

6
• If devices are provided for the connection of dust extraction and collection facilities, ensure these
are connected and properly used. Use of dust collection can reduce dust-related hazards.
GENERAL USE AND CARE
• Do not force the equipment. Use the correct equipment for your application. The correct
equipment will perform better and be safer within its design parameters. Do not use the
equipment if the ON/OFF switch malfunctions – any equipment that cannot be controlled with
the ON/OFF switch is dangerous and must be repaired.
• Use the equipment and accessories etc. in accordance with these instructions, taking into account
working conditions and the work to be performed. Using the equipment for operations different
from those intended could result in hazardous situations.
• Before use, inspect the equipment for misalignment or binding of moving parts, loose
components, damage or any other condition that may affect its operation. If damaged, have the
equipment repaired by an authorized service centre or technician before use.
• Always keep the equipment and accessories (cutting tools, nozzles, bits etc) properly maintained.
Keep the equipment, controls and handles dry and free from dirt, oil and grease.
• Store the equipment out of reach of children or untrained persons. To avoid burns or re hazards,
let the equipment cool completely before transporting or storing. Never place the equipment in
places where there are ammable materials, combustible gases or combustible liquids etc.
• The equipment is not weatherproof, and should not be stored in direct sunlight, at high ambient
temperatures or locations that are damp or very humid.
PRESS USE AND CARE
• CRUSH HAZARD – Use extreme caution when operating the equipment. Keep hands and other
body parts clear of the equipment and work pieces during operation.
• Do NOT exceed the rated capacity of the equipment.
• Before each use, check the hydraulic jack for correct operation, and for misalignment / binding of
moving parts, damage or any condition that may affect the equipment safety or performance. Do
NOT use damaged or unsafe equipment.
• Repair or replace no -serviceable components immediately – use only parts from the manufacturer
or recommended by them.
• Always use the press with the pre s table level.
• The equipment must be installed and operated on a at and level surface that is capable of
supporting the weight of the equipment and any loads it generates. It is recommended to secure
the equipment to the oor.
GENERAL FUEL SAFETY
• Petrol/ fuel/gasoline is extremely ammable – keep clear of naked ames or other ignition
sources.
• Do not spill fuel. If you spill fuel, wipe it from equipment immediately – if fuel gets on your
clothing, change them immediately.

7
EN
• Do not smoke near fuel.
• Always shut off the engine before refuelling.
• Do not refuel a hot engine.
• Open the fuel cap carefully to allow any pressure build-up in the tank to release slowly.
• Always refuel in well ventilated areas.
• Always check for fuel leakage. If fuel leakage is found, do not start or run the engine until all
leaks are xed.
GENERAL SERVICE INFORMATION
• Have the equipment serviced or repaired at authorized service centres by qualied personnel only.
• Replacement parts must be original equipment manufacturer to help ensure that equipment
safety is maintained.
• Do not attempt any maintenance or repair work not described in this instruction manual.
• After use, the equipment and components may still be hot – allow the equipment to cool and
disconnect spark plugs and/or electrical power sources and/or batteries from it before making
adjustments, changing accessories or performing repair or maintenance.
• Do not make adjustments while the equipment is running.
• Perform all service related activities under suitable conditions, such as a workshop etc.
• Replace any worn, damaged or missing warning labels immediately.
• Do not clean equipment with solvents, ammable liquids or harsh abrasives.
DANGER
ATTENTION
Running combustion engines in conned areas CAN KILL IN MINUTES. Engine
exhaust fumes contain carbon-monoxide – a deadly gas that you cannot smell or
see.
ATTENTION
NEVER run a combustion engine in conned areas EVEN IF windows and doors are
open. ONLY run petrol engines OUTDOORS and away from doors, windows and
vents.
• Do not operate the equipment in hazardous locations, such as where there may be a risk of re
or explosions from ammable liquids, gases or dust.
• Do not operate the equipment in conned areas where exhaust gases, smoke or fumes could
reach dangerous concentrations.
• Do not refuel a combustion engine while it is running, on or hot.
• Never smoke while refuelling combustion engines or handling ammable substances.
• For generators, the electrical output is potentially lethal and must only be connected to a xed
electrical installation by an appropriately licensed person.
• Be aware that the equipment may include hazardous components, such as blades, hot surfaces
and moving parts.
• Handle any ammable substance with extreme caution.

8
WARNING SYMBOLS
The warning icons on labels in this machine and/or in the manual indicate the necessary information
for the safe use of the device.
Warning: Danger
Carefully read this manual before starting or using the machine.
Danger! Danger of ying materials and objects. Beware of objects that can be
discharged.
Keep unprotected people away from the work area.
Blade hazard. Blade can cut through skin and break bones.
Keep hands away
Hot Surface! Burn risk
Breathing hazard. Poisonous fumes from engine can kill you. Do not operate the
log solitter in enclosed areas even if ventilated.
Danger! Flammable fuel. Risk of re or explosion. Never ll the fuel tank with the
engine running.
Do not smoke or get ames near the fuel or machine.
Check that there are no fuel leaks.
Attention! Before carrying out maintenance or repair work, shut off the machine
and disconnect the spark plug.
Always check the crankcase oil level before starting.

9
EN
Use protective non skid boots with protective steel.
Use appropriate security gloves
Wear head, eye and ear protection.
Waste electrical products should not be disposed of with household waste.
Please recycle where facilities exist. Check with your Local Authority or retailer for
recycling advice.
Complies with the European Union Directive.

10
PRODUCT DESCRIPTION
ABOUT YOUR PRODUCT
This 10 ton hydraulic shop press has a heavy duty steel H-frame with support braces to prevent
the frame from spreading under load. The shop press is engineered to be used for straightening,
bending, holding, forming, pressing or other unique high pressure applications. Normal applications
include installing bearings, bushings, gears, U joints, pulleys, ball joints, repairing engines & more.
The unit has an automatic hydraulic bypass and overload systems protect ram and user. Use caution
when operating the shop press and never exceed the rated capacity of 10 tons.
DETAILED DESCRIPTION OF THE PRODUCT

11
EN
1. Bottle Jack – 10 Ton capacity.
2. Jack Plate – Holds the bottle jack.
3. Press Plate – Place the object on pad to work on.
4. Angle Steel Foot – Stabilizes the H-frame.
5. Press Platform - Raise and lower platform.
6. Press Frame – H-frame design.
TECHNICAL DATA
NOTE
GREENCUT reserves the right to modify the specications of the device without
prior notice.
PRE10000
Maximum Load Capacity 10 Tonne
Frame Powder Coated Steel
Press Plates Powder Coated Steel
Hydraulic Oil Type ISO VG 15
Piston Stroke 125mm
Dimensions 500x500x800mm
Wheigt 25,5Kg

12
BOX CONTENTS
1. Frame
2. Foot (x2)
3. Frame Bottom Brace
4. Foot Brace (x2)
5. Hydraulic Jack
6. Jack Plate
7. Press Table
8. Work-Piece Support (2)
9. Handle
1
2
3
4
5
6
7
8
9
10
10. Fasteners / Accessories / Tools:
-Jack Plate Hook (x2)
-Jack Plate Spring (x2)
-Press Table Pin (x2)
-M8 Wing Nut (x2)
-M8x25 Bolt (x4)
-M8x20 Bolt (x4)
-M8x20 Cap Screw (x2)
-M8 Spring Washer (x2)
-M8 Nut (x8)
-6mm Allen Key

13
EN
• Take the products and accessories out of the box carefully. Use the contents list to check for any
missing parts. Please verify that all listed articles in the list provided are present.
• Carefully inspect the product to make sure it has not been damaged or broken while being
transported.
• Do not dispose of packaging items until you had the chance to carefully inspect the product and
it has been used satisfactorily.
ATTENTION
Should there be any damaged or missing parts, please contact GREENCUT’s
technical support. Do not use this product without having replaced the damaged or
missing parts. Use of this product with either damaged or missing parts could result
in serious personal injury to the operator.
ASSEMBLY
1. Insert the frame bottom brace (B) into the bottom of the frame (A), then place each foot (C) on
either side so the attachment holes on the feet are aligned with the holes in the frame. Secure
the parts using 4 M8x25 bolts (D) and M8 nuts (E). Tighten the fasteners securely using suitable
spanners.
2. Attach a foot brace (F) to each foot and the frame. Ensure that the braces are diagonally
opposite. Secure the parts using 4 M8x20 bolts (G) and M8 nuts (E). Tighten the fasteners
securely using suitable spanners.
A
F
E
B
D
G
C

14
3. Attach the hydraulic jack (H) to the jack plate (I) using 2 M8x20 cap screws (J) and spring
washers (K). Ensure that the jack is placed so that the handle is on he right-hand in relation
to the arrow (AA) on the jack plate. Tighten the fasteners securely using the supplied Allen
key.
4. Insert the jack plate hooks (L) through the jack plate, from the jack side, and secure with the
wing nuts (M). Hang the jack plate springs (N) from the eyelets (BB) located on the underside
of the top beam of the frame.
5. Place the jack plate assembly inside the frame and hook the jack plate springs to the hooks
on he jack plate. Ensure that the top of the hydraulic jack (CC) sits inside the retainer (DD)
located on the underside of the top beam of the frame. Adjust he wing nuts as required so
the jack plate is level and the top of the hydraulic jack is correctly located when the jack is
fully retracted.
CC
H
I
DD
L
BB
K
AA
J
M
N

15
EN
6. Insert the press table pins (O) through a hole in the frame legs – one pin per frame leg and
in the same hole so they are level.
7. Holding the press table (P) at an angle, place it between the frame legs, then rotate it so it is
level and lower it onto the pins.
8. It s recommended to mount the press to the oor. Ensure the mounting surface is at and
level, and is capable of supporting the weight of the equipment and any loads it generates
– preferably concrete. Secure the press using the holes in the feet and suitable fasteners. Do
NOT install the equipment outdoors or in areas subject to dampness or high humidity.
O
P

16
USING THE PRODUCT
ATTENTION
Crush Hazard - Use extreme caution when operating the equipment. Keep hands
and other body parts clear of the equipment and work pieces during operation.
• Do NOT exceed the 10 tonne rated capacity. • Always use the press with the
press table level. • Always place the press table at the highest possible position
for the job. • Ensure the press table, work-piece support plates and work-piece
surfaces that are in contact with the equipment are clean and free from any debris
etc that may cause any misalignment. Misalignment may cause damage to the
equipment and/or work-pieces. • When pressing items together, the items must
line up vertically. If they are not, parts may be forcefully ejected when placed
under pressure. • Always keep c ear of the hydraulic jack when releasing pressure
– always release pressure gradually. • Before each use, check the hydraulic jack
for correct operation, and for mi alignment / binding of moving parts, damage or
any condition that may affect the equipment safety or performance. Do NOT use
damaged or unsafe equipment. Incorrect use of the equipment will void warranty.
1. If necessary, move the press table to the
highest possible position that allows the job
to be performed. To move the table, hold i
rmly and remove the press table pins. Then,
hold the press table in the required position
and insert the press pins in the nearest hole
underneath he table. Ensure the pins pass
through the frame fully.
2. Place the work-piece on to the press table.
Use the work-piece support plates or suitable
objects to properly support the work- piece,
as required.
3. Position the work-piece so that where
pressure is required is directly beneath the pin
protruding from under the jack plate.
4. Close the valve on the hydraulic jack by using
the slotted end of the handle to rotate it.
Rotate it to the right (clockwise) until rm
5. Slide the handle into the handle sleeve on
the hydraulic jack and move up and down
to “pump” the jack. The jack plate should
move down a little with each pump. When
the jack plate makes contact with the work-piece, pump the jack slowly and apply only as
much pressure as necessary to complete the job. Keep a close eye on the work-piece when
applying pressure.
6. When the job is complete, use the handle o open the valve (rotate left / anti-clockwise) on
the hydraulic jack. Always open the valve slowly. Allow the jack plate to return to the top-
most position before removing the work-piece from the press table.

17
EN
MAINTENANCE
ATTENTION
Some maintenance activities described may be beyond the scope of some users. For
procedures that you are no comfortable with or have the tools or experience for,
have the unit serviced by a service centre or qualied technician. • Repair or replace
non-serviceable components immediately – use only parts from the manufacturer
or recommended by them. • Always dispose of used oil in an environmentally
responsible manner and according to regulations. • Improper maintenance or lack
of due care when maintaining the equipment may void warranty.
To keep the equipment performing safely and efciently, regular checks and maintenance is required.
Proper care and maintenance ensures best performance and longest service life.
• Before each use, check the hydraulic jack for correct operation, and for misalignment / binding of
moving parts, damage or any condition that may affect the equipment safety or performance. Do
NOT use damaged or unsafe equipment.
• Maintain general cleanliness and dryness of all surface to prevent corrosion.
• Change the hydraulic jack oil every 2 years:
1. Remove the hydraulic jack from the press.
2. Open the valve slightly and push down on the jack so it is fully lowered.
3. Remove the rubber plug from the drain port on the rear of the jack.
4. Tilt the jack and empty the hydraulic oil into a suitable container.
5. Clean any oil from the jack body and place in an upright position.
6. Use a suitable hand pump type oil dispenser to rell the jack through the oil drain port with
ISO 150 or AW-32 hydraulic oil. When the oil level begins over-owing from the drain port,
the jack is full. Re- install the drain plug.
7. Close the valve, then “pump” the jack and ensure the piston rises. It is recommended to
“bleed” the jack of any air inside the hydraulic system as follows:
a. Open the valve ½ to 1 full turn, then push down on the piston so it is at the
lowest position.
b. “Pump” the jack repeatedly at least 20 times to circulate the oil through the
system and push any air into the oil reservoir.
c. Remove the rubber plug from the drain port on the rear of the jack to release
any pressurised air.
d. Top up the oil reservoir if required, then re-install the drain plug.
8. Re-install the hydraulic jack to the press.

18
TROUBLESHOOTING
ATTENTION
Some maintenance activities described may be beyond the scope of some users. For
procedures that you are not comfortable with or have the tools or experience for,
or if problems persist after following all suggested actions, contact a service centre
or qualied technician.
The following information may assist in identifying a problem and rectifying it.
• HYDRAULIC JACK RAM NOT EXTENDING OR IS RETRACTING UNDER LOAD.
• OIL LEAKING FROM HYDRAULIC JACK.
STORAGE
Keep in a safe, dry location, with the jack in the upright position and out of reach of un-authorized
people.
Possible Fault Action
Valve not fully closed Check that the valve is fully closed.
Air in system Bleed the jack.
Insufcient hydraulic oil Ensure the oil reservoir if lled to the correct level.
Possible Fault Action
Over-lled Ensure the oil reservoir if lled to the correct level.
Valve or piston seal no longer serviceable Replace seal.

19
EN
RECYCLING / DISPOSING
When you decide to get rid of the machine, make sure to follow the local regulation.
Protect the environment. Get rid of the machine taking care of the environment. Do not simply throw
it away in the trash. Please separate plastic and steel to recycle.
Petrol, used oil, oil/petrol mixtures, as well as objects stained with petrol (e.g.: cloths) must not be
disposed of into the domestic waste, pipes, soil, rivers, lakes or the sea. All objects stained with oil
must be disposed of according to the local regulations: take it to the most suitable recycling centre.
Package materials are recyclables. Please, throw them away on the appropriate trash can.
GUARANTEE
This product has a 2 years guarantee. This guarantee covers damages and bad function, only if the
product has not been misused and all the instructions have been correctly followed.
In order to claim your guarantee, you must present your receipt of purchase. The product has to be
complete and have all its parts.
The guarantee does not cover wear and tear, lack of maintenance, negligence, incorrect assembly and
inappropriate usage (blows, using the wrong power supply, storage, using conditions, etc).
It is also excluded when non original or not-adequate assembly accessories or parts have been used
on the product.

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Manual revisado en agosto de 2017