Grizzly G0638 User manual
MODEL G0637/G0638
71/2 & 10 HP CYCLONE DUST
COLLECTORS
OWNER'S MANUAL
Model G0637 Model G0638
COPYRIGHT © MARCH, 2007 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TS8762 PRINTED IN TAIWAN
Table of Contents
INTRODUCTION ............................................... 2
Foreword ........................................................ 2
Contact Info ................................................... 2
G0637 Machine Data Sheet .......................... 3
G0638 Machine Data Sheet .......................... 5
Identification ................................................... 7
SECTION 1: SAFETY ....................................... 8
Additional Safety for Dust Collectors ........... 10
SECTION 2: CIRCUIT REQUIREMENTS ...... 11
Phase Converter .......................................... 11
Model G0637 ............................................... 12
440V Conversion ......................................... 12
Model G0638 ............................................... 12
440V Conversion ......................................... 12
SECTION 3: SETUP ....................................... 13
Setup Safety ................................................ 13
Items Needed for Setup ............................... 13
Unpacking .................................................... 13
Inventory ...................................................... 14
Site Considerations ...................................... 15
Mounting to Shop Floor ............................... 16
Clean Up ...................................................... 16
Hardware Identification Chart ...................... 17
Assembly ..................................................... 18
Test Run ...................................................... 27
SECTION 4: DESIGNING THE SYSTEM ....... 28
General ........................................................ 28
Duct Material ................................................ 28
System Design ............................................. 30
System Grounding ....................................... 34
SECTION 5: ACCESSORIES ......................... 36
SECTION 6: OPERATIONS ........................... 39
Operation Safety .......................................... 39
General ........................................................ 39
Remote Control ............................................ 39
SECTION 7: MAINTENANCE ......................... 40
Schedule ...................................................... 40
Emptying Drums .......................................... 40
Cleaning Filters ............................................ 40
SECTION 8: SERVICE ................................... 41
Troubleshooting ........................................... 41
Service Log .................................................. 43
G0637 Electrical Components ..................... 44
G0638 Electrical Components ..................... 45
Wiring Diagrams .......................................... 46
Parts Breakdown ......................................... 50
Label Placement .......................................... 53
WARRANTY AND RETURNS ........................ 54
-2- G0637/G0638 Cyclone Dust Collector
INTRODUCTION
Foreword
We are proud to offer the Model G0637/G0638
71⁄2 and 10 HP Cyclone Dust Collectors. These
machines are part of a growing Grizzly family of
fine woodworking machinery. When used accord-
ing to the guidelines set forth in this manual,
you can expect years of trouble-free, enjoyable
operation and proof of Grizzly’s commitment to
customer satisfaction.
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0637/G0638 when the manual was prepared.
However, owing to Grizzly’s policy of continuous
improvement, changes may be made at any time
with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the lat-
est updates to this manual!
If you have any comments regarding this manual,
please write to us at the address below:
Grizzly Industrial, Inc.
C/O Technical Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: [email protected]
We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: [email protected]
Web Site: http://www.grizzly.com
Contact Info
G0637/G0638 Cyclone Dust Collector -3-
G0637 Machine Data Sheet
G0637 Data Sheet
-4- G0637/G0638 Cyclone Dust Collector
G0637/G0638 Cyclone Dust Collector -5-
G0638 Machine Data Sheet G0638 Data Sheet
-6- G0637/G0638 Cyclone Dust Collector
G0637/G0638 Cyclone Dust Collector -7-
A. Motor
—Model G0637: 71⁄2 HP, 220/440V, 3-Phase
—Model G0638: 10HP, 220/440V, 3-Phase
B. Noise Muffler
C. Canister Filter Brush Handles
D. Canister Filter
E. Collection Bag
F. Remote Control
G. Collection Drum
H. Control Box
I. Cyclone Assembly
J. Inlet Port
K. Blower Assembly
Identification
Figure 1. Identification (Model G0637 shown).
A
B
C
D
C
E
F
G
H
I
J
K
-8- G0637/G0638 Cyclone Dust Collector
G0637/G0638 Cyclone Dust Collector -9-
-10- G0637/G0638 Cyclone Dust Collector
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machines there is danger associ-
ated with this dust collector. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
Additional Safety for Dust Collectors
6. AVOIDING FIRES. Do not allow steel to
strike against impeller—this may produce a
spark. Sparks can smolder in wood dust for
a long time before fire or flame is detected.
If metal contacts metal during operation,
immediately turn off the dust collector, flip
the disconnect switch and wait for all mov-
ing parts to stop. Remove collection bags
and empty the dust into an approved air tight
metal container in case of spark. Remedy
the metal to metal contact problem before
resuming operation.
7. OPERATIONAL QUESTIONS. If at any time
you are experiencing difficulties perform-
ing the intended operation, stop using the
machine! Then contact our Tech Support
or ask a qualified expert how the operation
should be performed.
8. CLEANING AIR. Do not confuse this dust
collector with an air cleaner. This dust col-
lector is only designed to collect dust from
a machine, not clean dust suspended in the
air.
9. EMPTYING DUST. When emptying dust
from the collection bags or drum, wear a
respirator and safety glasses. Empty dust
into an approved container and dispose of
properly.
1. MACHINE USE. Do not use this dust collec-
tor to pick up liquids and metal scraps, includ-
ing, but not limited to, nails and filings. Also,
do not pick up material which cannot safely
pass through the impeller such as solid wood
scraps.
2. KEEPING FINGERS SAFE. Do not place
your hands or tools near the open inlet during
operation. The moving impeller could cause
serious damage to body parts if touched
while spinning.
3. SAFE SERVICING. Disconnect power and
allow the impeller to come to a complete stop
before servicing or working on the dust col-
lector ducting system.
4. SUSPENDED DUST PARTICLES AND IGNI-
TION SOURCES. Do not operate the dust
collector in areas where explosion risks would
be high if dust were dispersed into the area.
Areas of high risk include, but are not lim-
ited to, areas near pilot lights and/or open
flames.
5. DUST HAZARD. Be aware that certain woods
may cause an allergic reaction in people and
animals, especially when exposed to fine
dust. Make sure you know what type of wood
dust you will be exposed to in case of an
allergic reaction. Always wear an approved
respirator during and for a short time after
machine operation!
G0637/G0638 Cyclone Dust Collector -11-
SECTION 2: CIRCUIT REQUIREMENTS
Circuit Requirements
Serious personal injury could occur if you
connect the machine to the power source
before you have completed the set up pro-
cess. DO NOT connect the machine to the
power source until instructed to do so.
Full Load Amperage Draw
G0637 71⁄2 HP 220V 3-Phase ...............25 Amps
G0637 71⁄2 HP 440V 3-Phase ............ 12.5 Amps
G0638 10 HP 220V 3-Phase .................30 Amps
G0638 10 HP 440V 3-Phase ................. 15 Amps
Circuit Requirements
We recommend connecting your machine to a
dedicated and grounded circuit that is rated for
the amperage given below. Never replace a circuit
breaker on an existing circuit with one of higher
amperage without consulting a qualified electri-
cian to ensure compliance with wiring codes. If
you are unsure about the wiring codes in your
area or you plan to connect your machine to a
shared circuit, consult a qualified electrician.
G0637 71⁄2 HP 220V 3-Phase .................40 Amp
G0637 71⁄2 HP 440V 3-Phase .................20 Amp
G0638 10 HP 220V 3-Phase ...................40 Amp
G0638 10 HP 440V 3-Phase ...................20 Amp
Connection to Power
Have a qualified electrician hardwire this machine
to a dedicated locking shut-off switch (see Figure
2) that is connected to the main power source.
Figure 2. Hardwired locking disconnect switch.
Electrocution or fire could
result if this machine is
not grounded correctly
or if your electrical con-
figuration does not com-
ply with local and state
codes. Ensure compliance
by checking with a quali-
fied electrician!
When using a phase converter, the power from
the manufactured power leg (sometimes called
the wild wire) can fluctuate. Connect the manu-
factured power leg to the 3L/2 terminal to prevent
damage to the IC board or transformer. The wire
from this terminal can handle some fluctuation
because it goes directly to the motor. The power
going to the 1L/2 and 5L/3 terminals goes to the
IC board and transformer and must be consistent
to prevent damage.
Phase Converter
-12- G0637/G0638 Cyclone Dust Collector
Model G0637
440V Conversion
The Model G0637 can be rewired for 440V opera-
tion. This rewiring job consists of disconnecting
the dust collector from the power source, chang-
ing the control box, and rewiring the motor.
The necessary control box for this procedure can
be purchased by calling our customer service
number at (800) 523-4777 and ordering part num-
ber P0637119.
When complete, the rewiring job must be inspect-
ed by a qualified electrician before the dust collec-
tor is connected to the power source. Refer to the
Wiring Diagrams on Pages 45–46 for additional
information.
Model G0638
440V Conversion
To operate the Model G0638 on 440V power, you
must purchase a G0638 440V Conversion Kit.
Call our customer service number at (800) 523-
4777 and order part number P0638119.
To convert the G0638 to 440V:
1. DISCONNECT THE DUST COLLECTOR
FROM THE POWER SOURCE!
2. Open the control box and identify the over-
load relay and the transformer (see Figure
3).
Figure 3. Model G0638 control box overload
relay and transformer.
Transformer
Overload
Relay
3. Replace the overload relay with the one
included in the conversion kit, and turn the
AMP dial to 15.
4. Move the "R0" wire on the transformer from
the 220V terminal to the 440V terminal (see
Figure 4).
Figure 4. Model G0638 220V and 440V
transformer connections.
5. Open the motor junction box and rewire the
motor terminals for 440V power. Refer to
Wiring Diagram on Page 48 for additional
information.
You must have a qualified electrician inspect
your 440V rewiring job before connecting
the dust collector to the power source.
Failure to heed this warning may result in
property damage, serious personal injury, or
death from electrocution.
440 conversion
G0637/G0638 Cyclone Dust Collector -13-
Wear safety glasses dur-
ing the entire set up pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Setup Safety
SECTION 3: SETUP
The following items are needed to complete the
setup process, but are not included with your
machine:
Description Qty
• Assistance .................................. As Needed
• Power Lifting Equipment ............ As Needed
• Safety Glasses .................. For Each Person
• Wrenches 1⁄2" .............................................. 2
• Wrenches 3⁄8" .............................................. 2
• Wrench 5⁄16" ................................................. 1
• Wrench 10mm ............................................ 1
• Phillips Head Screwdriver .......................... 1
• Level 3 ft. or more ...................................... 1
• Floor Mounting Hardware ........... As Needed
Items Needed for
Setup
To properly plan for and execute the setup pro-
cess, read and understand all of the instruc-
tions contained in this SETUP section BEFORE
assemblying your dust collector.
The Model G0637/G0638 was carefully packed
when it left our warehouse. If you discover the
machine is damaged after you have signed
for delivery, please immediately call Customer
Service at (570) 546-9663 for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.
Unpacking
The Model G0637/G0638 is
a heavy machine. Serious
personal injury may occur
if safe moving methods
are not used. To be safe,
get assistance and use
power equipment to move
the shipping crate, remove
the machine from the
crate, and to assemble.
-14- G0637/G0638 Cyclone Dust Collector
Inventory
After all the parts have been removed from the
boxes, you should have the following items:
Inventory: (Figures 5–8) Qty
A. Upper Stand Braces ................................... 4
B. Upper Stand Legs ...................................... 4
C. Filter Brace Supports (Long) ...................... 2
D. Control Box Bracket ................................... 1
E. Cyclone Mounting Brackets ....................... 4
F. Lower Stand Legs ...................................... 4
G. Filter L-Braces ............................................ 2
H. Filter Brace Support (Short) ....................... 1
I. Lower Stand Braces ................................... 4
J. Intake Cylinder ........................................... 1
K. Outlet Port .................................................. 1
L. Cyclone Funnel (Large) .............................. 1
M. Intake Barrel ............................................... 1
N. Cyclone Funnel (Small) .............................. 1
O. Funnel Port ................................................. 1
P. Blower Housing with Motor ........................ 1
Q. Control Box ................................................. 1
R. Bag Holder Panels ..................................... 8
S. Remote Control .......................................... 1
T. Collection Drum Lid Latches ...................... 6
U. Casters 2" ................................................... 8
V. Collection Drum Lids .................................. 2
W. Upper Collection Drum Cylinders ............... 2
X. Collection Drum Clamps ............................ 2
Y. Lower Collection Drum Cylinders ............... 2
Z. Flexible Ducts 9" x 251⁄2" ............................ 2
AA. Noise Mufflers ............................................ 2
BB. Canister Filters
—Model G0637 510 x 1200mm ................. 2
—Model G0638 510 x 1500mm ................. 2
CC. Flexible Ducts 8" x 311⁄2" ............................ 2
DD. Flexible Ducts 8" x 43⁄4" .............................. 2
EE. Canister Filter Bag Clamps ........................ 2
FF. Gaskets (not shown):
—Intake Cylinder 3 x 6 x 1800mm ............. 1
—Outlet Port 3 x 6 x 1100mm ................... 1
—Cyclone Funnel (Large)
3 x 6 x 2500mm ...................................... 1
—Intake Barrel 3 x 6 x 2500mm ................ 1
—Cyclone Funnel (Small)
3 x 6 x 2200mm ...................................... 1
—Funnel Port 3 x 6 x 735mm .................... 1
—Collection Drum Lids
10 x 50 x 2000mm .................................. 2
GG. Rubber Mounting Gaskets (not shown):
—Filter Canisters ........................................ 4
NOTICE
Some hardware/fasteners and gaskets on
the inventory list may arrive pre-installed.
Check mounting locations before assuming
that any items from the inventory list are
missing.
Inventory
Figure 5. Model G0637/G0638 inventory A–I.
A
B
C
D
EF
G
H
I
Inventory (continued) Qty
HH. Duct Clamps 8" (not shown) ...................... 8
II. Duct Clamps 9" (not shown) ...................... 4
JJ. Collection Bags (not shown):
—Collection Drums 640 x 1200mm ......... 10
—Canister Filters 510 x 600mm ................ 2
KK. Hardware (not shown):
—Hex Bolts 1⁄4"-20 x 5⁄8" .............................. 8
—Hex Bolts 3⁄8"-16 x 3⁄4" ............................ 72
—Hex Bolts 5⁄16"-18 x 3⁄4" .......................... 24
—Hex Bolts 5⁄16"-18 x 1" ........................... 10
—Hex Bolts 5⁄16"-18 x 11⁄4" ........................ 35
—Hex Bolts 5⁄16"-18 x 3" ............................. 2
—Phillips Head Screws #10-24 x 3⁄8" ....... 72
—Fender Washers 5⁄16" ............................... 8
—Flat Washers 1⁄4" ................................... 16
—Flat Washers 3⁄8" ................................. 152
—Flat Washers 5⁄16" ................................ 106
—Lock Washers 3⁄8" .................................... 8
—Hex Nuts 1⁄4"-20 ...................................... 8
—Hex Nuts 3⁄8"-16 .................................... 16
—Hex Nuts 5⁄16"-18 ................................... 47
—Hex Nuts #10-24 ................................... 72
—Lock Nuts 3⁄8"-16 ................................... 64
—G0638 (For Control Box Bracket)
Phillips Head Screws M6-1 x 15 ............. 4
Flat Washers 6mm ................................. 4
Hex Nuts M6-1 ........................................ 4
LL. Rubber Handles (not shown)
(For Bag Holders) ....................................... 4
G0637/G0638 Cyclone Dust Collector -15-
If any nonproprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Figure 9. G0637/G0638 clearance dimensions.
Floor Load
Refer to the Machine Data Sheets starting on
Page 3 for the weight, footprint, and height speci-
fications of your machine. Some shop floors may
require additional reinforcement to support the
dust collection system.
Placement Location
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables, other
machinery, and the operator when establishing a
location for your new machine. See Figure 9 for
the minimum clearance dimensions.
Children and visitors may be
seriously injured if unsuper-
vised. Lock all entrances to
the shop when you are away.
DO NOT allow unsupervised
children or visitors in your
shop at any time!
Site Considerations
Site Considerations
Figure 6. Model G0637/G0638 inventory J–O.
Figure 7. Model G0637/G0638 inventory P–Y.
Figure 8. Model G0637/G0638 inventory Z-EE.
JK
L
MN
O
P
Q
RS
T
U
V
W
X
Y
Z
AA
BB
CC
DD
EE
Lighting
Lighting should be bright enough to eliminate
shadow in the working zones of the machine and
prevent eye strain. Follow local electrical codes
for proper installation of new lighting.
-16- G0637/G0638 Cyclone Dust Collector
We recommend that you mount your new dust
collection system to the floor. Because floor
materials may vary, floor mounting hardware is
not included.
Bolting to Concrete Floors
Lag shield anchors with lag bolts and anchor
studs (Figure 10) are two popular methods for
anchoring an object to a concrete floor. We sug-
gest you research the many options for mounting
your machine and choose the one that best fits
your specific application.
Mounting to Shop
Floor
NOTICE
Anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
presenting a tripping hazard if you decide
to move your machine.
Figure 10. Typical fasteners for mounting to
concrete floors.
NOTICE
Since your dust collection system will be
hardwired to the power source, we strongly
recommend securing your machine to the
floor. Consult with your electrician to ensure
compliance with applicable codes.
Mounting to Shop Floor
Some surfaces may be coated with a waxy oil to
prevent corrosion during shipment. Remove this
protective coating with a solvent cleaner or citrus-
based degreaser such as Grizzly’s G7895 Citrus
Degreaser. To clean thoroughly, some parts must
be removed. For optimum performance from
your machine, clean all moving parts or slid-
ing contact surfaces. Avoid chlorine-based sol-
vents, such as acetone or brake parts cleaner that
may damage painted surfaces. Always follow the
manufacturer’s instructions when using any type
of cleaning product.
Clean Up
Figure 11. Grizzly citrus degreaser.
G7895—Grizzly Citrus Degreaser
This natural, citrus-based degreaser is a great
solution for removing export grease, and it’s much
safer to work around than nasty solvents.
Gasoline and petroleum
products have low flash
points and can explode or
cause fire if used to clean
machinery. DO NOT use
these products to clean
the machinery.
Many cleaning solvents are
toxic if inhaled. Minimize
your risk by only using
these products in a well
ventilated area.
Clean Up
G0637/G0638 Cyclone Dust Collector -17-
Hardware Identification Chart
-18- G0637/G0638 Cyclone Dust Collector
Assembly
Upper Stand
1. Use (8) 3⁄8"-16 x 3⁄4" hex bolts, (16) 3⁄8" flat
washers, and (8) 3⁄8"-16 lock nuts to connect
2 upper stand legs, 1 upper stand brace, and
1 lower stand brace —only finger tighten the
fasteners (see Figure 12).
Note: To make the installation of the fasten-
ers easier, use scrap wood to raise the metal
components off the floor.
Figure 12. One side of upper stand assembled.
Upper Stand Brace
Lower Stand Brace
Upper Stand Legs
2. Repeat Step 1 to make the other side of the
upper stand.
Note: The 5⁄16" fender washers with a larger
outside diameter will be used to attach the
canister filters in later steps—do not use
them for any other assembly.
Figure 13. Upper stand assembled.
4. Place the level across a corner of the lower
stand braces and move the upper stand
around until that corner is level, then fully
tighten all of the fasteners for that corner (see
Figure 14).
Figure 14. Level positioned on the upper stand.
5. Repeat Step 4 for the rest of the corners,
then set the upper stand assembly aside.
3. Use (16) 3⁄8"-16 x 3⁄4" hex bolts, (32) 3⁄8" flat
washer, and (16) 3⁄8"-16 lock nuts to con-
nect the two sides of the upper stand with
two upper stand braces and two lower stand
braces—only finger tighten the fasteners
(see Figure 13).
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