Grizzly G0554 User manual
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
Keep this insert with your original Model G0554 Owner's Manual for future reference. If you have any
additional questions about this manual insert for the Model G0554, contact our Technical Support at (570)
MODEL G0554
GEAR-HEAD FLOOR
LATHE
MANUAL INSERT
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Spindle Motor 3HP, 220V, Single-Phase
Figure 1.
Parts Breakdown and List
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REF PART # DESCRIPTION REF PART # DESCRIPTION
941V2 P0554941V2 MOTOR 3HP 220V 1PH V2.08.08 941-4V2 P0554941-4V2 S CAPACITOR 800M 250V V2.08.08
941-1v2 P0554941-1V2 MOTOR FAN COVER V2.08.08 941-6V2 P0554941-6V2 R CAPACITOR 60M 250V V2.08.08
941-2V2 P0554941-2V2 MOTOR FAN V2.08.08 941-7V2 P0554941-7V2 WIRING JUNCTION BOX V2.08.08
941-3V2 P0554941-3V2 CAPACITOR COVER V2.08.08
MODEL G0554
GEAR-HEAD FLOOR LATHE
OWNER'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP
OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT
&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS
MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION
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SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER
INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE
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Table of Contents
INTRODUCTION............................................................................................................................... 3
SECTION 1: SAFETY....................................................................................................................... 9
SECTION 2: CIRCUIT REQUIREMENTS ...................................................................................... 13
SECTION 3: SETUP ....................................................................................................................... 14
SECTION 4: OPERATIONS ........................................................................................................... 20
SECTION 5: ACCESSORIES......................................................................................................... 41
SECTION 6: MAINTENANCE......................................................................................................... 46
SECTION 7: SERVICE ................................................................................................................... 49
WARRANTY AND RETURNS ........................................................................................................ 86
Foreword
INTRODUCTION
Contact Info
www.
grizzly.com
The information contained herein is deemed accurate as of 5/26/2006 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 3Model G0554
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0554 14" X 40" LATHE
Product Dimensions:
Weight............................................................................................................................................................ 2191 lbs.
Length/Width/Height....................................................................................................................... 80 x 29-1/2 x 45 in.
Foot Print (Length/Width)....................................................................................................................... 73-1/2 x 19 in.
Shipping Dimensions:
Type........................................................................................................................................................... Wood Crate
Content............................................................................................................................................................ Machine
Weight............................................................................................................................................................ 2738 lbs.
Length/Width/Height............................................................................................................................. 77 x 30 x 59 in.
Electrical:
Switch........................................................................................... Magnetic Switch with Thermal Overload Protection
Switch Voltage...................................................................................................................................................... 220V
Recommended Breaker Size............................................................................................................................ 20 amp
Plug.......................................................................................................................................................................... No
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................3 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................ Single
Amps.............................................................................................................................................................14A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ...................................................................................................................... Belt Drive to Gear
Bearings........................................................................................................... Shielded and Lubricated for Life
Main Specifications:
Operation Info
Swing Over Bed......................................................................................................................................... 14 in.
Dist Between Centers.................................................................................................................................40 in.
Swing Over Cross Slide......................................................................................................................... 8-1/2 in.
Swing Over Saddle................................................................................................................................ 8-1/2 in.
Swing Over Gap......................................................................................................................................... 20 in.
Max Tool Bit Size...................................................................................................................................... 5/8 in.
Compound Travel...................................................................................................................................3-1/2 in.
Carriage Travel.................................................................................................................................... 37-1/2 in.
Cross Slide Travel........................................................................................................................................ 7 in.
M
The information contained herein is deemed accurate as of 5/26/2006 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 3Model G0554
Headstock Info
Spindle Bore...........................................................................................................................................1-1/2 in.
Spindle Taper.............................................................................................................................................MT#5
No Of Spindle Speeds.....................................................................................................................................12
Range Of Spindle Speeds..............................40, 60, 85, 115, 160, 230, 325, 460, 650, 910, 1280, 1800 RPM
Spindle Type.............................................................................................................................. D1-4 Cam Lock
Spindle Bearings......................................................................................................................... Tapered Roller
Tailstock Info
Tailstock Travel...................................................................................................................................... 4-5/8 in.
Tailstock Taper.......................................................................................................................................... MT#3
Tailstock Barrel Diameter...................................................................................................................1-25/32 in.
Threading Info
No Of Inch Threads.........................................................................................................................................40
Range Of Inch Threads..................................................................................................................... 4 - 112 TPI
Range Of Longitudinal Feeds............................................................................................... 0.0012 - 0.0294 in.
No Of Longitudinal Feeds............................................................................................................................... 40
No Of Cross Feeds......................................................................................................................................... 40
Range Of Cross Feeds.................................................................................................. 0.0006 - 0.0147 in./rev.
No Of Metric Threads......................................................................................................................................22
Range Of Metric Threads..............................................................................................................0.45 - 7.5 mm
Dimensions
Bed Width.............................................................................................................................................10-1/4 in.
Leadscrew TPI.................................................................................................................................................. 8
Leadscrew Length................................................................................................................................49-1/2 in.
Steady Rest Capacity.................................................................................................................... 1/4 - 3-3/4 in.
Follow Rest Capacity..................................................................................................................... 1/4 - 2-3/4 in.
Faceplate Size............................................................................................................................................12 in.
Leadscrew Diameter................................................................................................................................. 7/8 in.
Feed Rod Diameter................................................................................................................................... 3/4 in.
Floor To Center Height.........................................................................................................................40-1/8 in.
Height With Leveling Jacks........................................................................................................................ 41 in.
Construction
Base Construction................................................................................................................................ Cast Iron
Headstock Construction....................................................................................................................... Cast Iron
Headstock Gears Construction....................................................................................... Flame Hardened Steel
Bed Construction..................................................................................................Induction Hardened Cast Iron
Body Construction................................................................................................................................ Cast Iron
Stand Construction............................................................................................................................... Cast Iron
Paint.......................................................................................................................................................... Epoxy
Other
Kilowatt Output...............................................................................................................................................2.2
Other Specifications:
Country Of Origin ................................................................................................................................................China
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ................... Left Side of Gearbox (Headstock Side) also Tailstock End Between Bed Ways
Awards ........................................................................................ Production Technology News Editor's Choice 2004
Figure 1.
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
Identification
L.
M.
N.
O.
P.
Q.
R.
S.
T.
U.
V
Headstock Controls
A. Gear Change Levers:
B. Feed/Lead Selector Lever:
C. Lead Screw/Feed Rod Direction Lever:
D. Feed/Lead Selection Knob:
E. Feed Rod Lock Knob:
Feed/Lead
Selection Knob
Feed/
Lead Selection Knob
F. Feed/Lead Selector Lever:
G. Carriage Micro Stop:
H. Emergency Stop Button:
I. Jog Button: ON
J. Power Light:
K. Coolant Pump Switch:
ON.
L. Speed Chart:
M. Threading Chart:
Figure 2.
Carriage Controls
A. Compound Rest:
B. Compound Handwheel:
C. Cross Slide:
D. Cross Slide Handwheel:
E. Saddle:
F. Carriage Lock:
G. Thread Dial:
H. Thread Dial Chart:
I. Half Nut Lever:
J. Spindle ON/OFF Lever:
ON
K. Power Feed Lever:
L. Longitudinal Handwheel.
Figure 3.
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Additional Safety for Metal Lathes
1. READ AND UNDERSTAND THIS
MANUAL BEFORE OPERATING THIS
MACHINE. YOUR SAFETY AND THE
PROPER USE OF THIS MACHINE IS
YOUR RESPONSIBILITY.
2. CLEARING CHIPS.
3.CHUCK KEY SAFETY.
4.TOOL SELECTION.
5.SECURING THE WORKPIECE.
6. CHANGING GEARS. OFF
7. SUPPORT LONG STOCK.
8. PINCH HAZARDS.
9.LATHE MAINTENANCE.
10. SAFETY CLEARANCES.
11. RATES.
12. STOPPING LATHE.
13. ATTENDANCE.
14. LONG HAIR.
15. AUTOMATIC FEEDS.
16.TURNING SPEEDS.
17. MOTOR DIRECTION.
18.GUARDS.
19.TOOL POST CLEARANCE.
ON
20. CRASHES.
Arbor:
Backlash:
Collet:
Cross Feed:
Cross Slide:
Cutting Speed:
Dial Indicator:
Dividing Head:
Down Milling or Climb Milling:
End Mill:
Facing:
Feed:
Fixture:
Jig
Gib:
Headstock:
Lathe Center:
Leadscrew:
Spindle:
Tailstock:
Toolpost:
Turret:
Ways:
Glossary Of Terms
Serious personal injury could occur if you
connect the machine to the power source
before you have completed the set up pro-
cess. DO NOT connect the machine to the
power source until instructed to do so.
220V Single-Phase Grounding
Amperage Draw
Circuit Requirements
If you are
unsure about the wiring codes in your area or
you plan to connect your machine to a shared
circuit, consult a qualified electrician.
Plug/Receptacle Type
SECTION 2: CIRCUIT REQUIREMENTS
Electrocution or fire could
result if this machine is
not grounded correctly
or if your electrical con-
figuration does not com-
ply with local and state
codes. Ensure compliance
by checking with a quali-
fied electrician!
Extension Cords
Figure 4.
-14- G0554 Gear-Head Floor Lathe
The Model G0554 was carefully packed when it
left our warehouse. If you discover the machine
is damaged after you have signed for delivery,
please immediately call Customer Service at
(570) 546-9663 for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con-
dition of your shipment, you should inventory the
contents.
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Unpacking
Setup Safety
SECTION 3: SETUP
The following items are needed to complete the
setup process, but are not included with your
machine:
Description Qty
• Fork Lift ...................................................... 1
• Lifting Straps (2000 lb capacity each) ........ 2
• Safety Glasses (for each person) ............... 1
• Helper for Moving ....................................... 1
• Solvent for Cleaning ................................... 1
• Shop Rags for Cleaning ............................. 1
Items Needed for
Setup
The Model G0554 is
an extremely heavy
machine. Serious per-
sonal injury may occur if
safe moving methods are
not followed. To be safe,
you will need assistance
and power equipment
when moving the ship-
ping crate and remov-
ing the machine from the
crate.
Inventory
Main Crate: (Figures 5 & 6) Qty
A.
B.
Figure 5.
Large Wooden Box: (Figure 6) Qty
C.
D.
E.
F.
Small Wooden Box: (Figure 6) Qty
G.
Figure 7.
NOTICE
Some hardware/fasteners on the inventory
list may arrive pre-installed on the machine.
Check these locations before assuming that
any items from the inventory list are miss-
ing.
Tool Box: (Figure 7) Qty
H.
I.
J.
K.
L.
M.
N.
O.
P.
Q.
R.
S.
T.
U.
Figure 6.
Figure 8.
Floor Load
Machine Data Sheet
Working Clearances
Figure 8
Unsupervised children and
visitors inside your shop
could cause serious per-
sonal injury to themselves.
Lock all entrances to the
shop when you are away and
DO NOT allow unsupervised
children or visitors in your
shop at any time!
For opti-
mum performance from your machine, make
sure you clean all moving parts or sliding
contact surfaces that are coated.
Site ConsiderationsCleanup
Gasoline and petroleum
products have low flash
points and could cause
an explosion or fire if
used to clean machinery.
DO NOT use gasoline or
petroleum products to
clean the machinery.
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingest-
ed. Lack of ventilation
while using these sol-
vents could cause seri-
ous personal health risks
or fire. Take precautions
from this hazard by only
using cleaning solvents
in a well ventilated area.
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