Grizzly G9036 User manual
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
MODEL G9036
13" x 40" GEAR-HEAD LATHE
OWNER'S MANUAL
This manual provides critical safety instructions on the proper setup,
operation, maintenance and service of this machine/equipment.
Failure to read, understand and follow the instructions given in this
manual may result in serious personal injury, including amputation,
electrocution or death.
The owner of this machine/equipment is solely responsible for its
safe use. This responsibility includes but is not limited to proper
installation in a safe environment, personnel training and usage
authorization, proper inspection and maintenance, manual availability
and comprehension, application of safety devices, blade/cutter integ-
rity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
INTRODUCTION............................................... 2
SECTION 1: SAFETY....................................... 6
SECTION 2: CIRCUIT REQUIREMENTS ...... 10
SECTION 3: SETUP ....................................... 11
SECTION 4: OPERATION.............................. 19
SECTION 5: ACCESSORIES......................... 40
SECTION 6: MAINTENANCE......................... 43
SECTION 7: SERVICE ................................... 48
SECTION 8: WIRING...................................... 58
SECTION 9: PARTS....................................... 63
WARRANTY AND RETURNS ........................ 97
INTRODUCTION
Foreword
www.grizzly.com
Contact Info
Machine Description
Identification
The information contained herein is deemed accurate as of 6/15/2008 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 3Model G9036
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G9036 13" X 40" GEAR-HEAD FLOOR LATHE
Product Dimensions:
Weight............................................................................................................................................................ 1320 lbs.
Length/Width/Height.................................................................................................................71-1/2 x 30 x 53-1/2 in.
Foot Print (Length/Width)................................................................................................................. 69-1/2 x 15-3/4 in.
Shipping Dimensions:
Type........................................................................................................................................................... Wood Crate
Content............................................................................................................................................................ Machine
Weight............................................................................................................................................................ 1555 lbs.
Length/Width/Height............................................................................................................................. 76 x 30 x 60 in.
Electrical:
Switch........................................................................................... Magnetic Switch with Thermal Overload Protection
Switch Voltage...................................................................................................................................................... 220V
Recommended Breaker Size............................................................................................................................ 15 amp
Plug.......................................................................................................................................................................... No
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................2 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................ Single
Amps.............................................................................................................................................................10A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ...................................................................................................................... Belt Drive to Gear
Bearings.................................................................................................. Shielded and Permanently Lubricated
Main Specifications:
Operation Info
Swing Over Bed......................................................................................................................................... 13 in.
Dist Between Centers.................................................................................................................................40 in.
Swing Over Cross Slide......................................................................................................................... 7-3/4 in.
Swing Over Saddle................................................................................................................................ 7-3/4 in.
Swing Over Gap...................................................................................................................................18-3/4 in.
Max Tool Bit Size...................................................................................................................................... 5/8 in.
Compound Travel...................................................................................................................................2-7/8 in.
Carriage Travel...........................................................................................................................................35 in.
Cross Slide Travel..................................................................................................................................6-1/8 in.
Machine Data Sheet
The information contained herein is deemed accurate as of 6/15/2008 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 3Model G9036
Headstock Info
Spindle Bore.........................................................................................................................................1-7/16 in.
Spindle Taper.............................................................................................................................................MT#5
No Of Spindle Speeds.......................................................................................................................................8
Range Of Spindle Speeds..........................................................70, 115, 190, 300, 460, 755, 1255, 2000 RPM
Spindle Type................................................................................................................................ D1-4 Camlock
Spindle Bearings......................................................................................................................... Tapered Roller
Tailstock Info
Tailstock Travel...................................................................................................................................... 3-3/8 in.
Tailstock Taper.......................................................................................................................................... MT#3
Tailstock Barrel Diameter.......................................................................................................................1-1/4 in.
Threading Info
No Of Inch Threads.........................................................................................................................................32
Range Of Inch Threads.................................................................................................................3-1/2 - 80 TPI
Range Of Longitudinal Feeds................................................................................................. 0.0009 - 0.040 in.
No Of Longitudinal Feeds............................................................................................................................... 20
No Of Cross Feeds......................................................................................................................................... 20
Range Of Cross Feeds.................................................................................................. 0.0009 - 0.0138 in./rev.
No Of Metric Threads......................................................................................................................................29
Range Of Metric Threads.................................................................................................................0.45 - 7 mm
Dimensions
Bed Width...............................................................................................................................................7-3/8 in.
Leadscrew TPI.................................................................................................................................................. 8
Leadscrew Length...................................................................................................................................... 52 in.
Faceplate Size............................................................................................................................................12 in.
Leadscrew Diameter................................................................................................................................. 7/8 in.
Feed Rod Diameter................................................................................................................................... 3/4 in.
Floor To Center Height.........................................................................................................................46-1/2 in.
Construction
Base Construction................................................................................................................................ Cast Iron
Headstock Construction....................................................................................................................... Cast Iron
Headstock Gears Construction....................................................................................... Flame Hardened Steel
Bed Construction..................................................................................................Induction Hardened Cast Iron
Body Construction................................................................................................................................ Cast Iron
Stand Construction............................................................................................................................... Cast Iron
Paint.......................................................................................................................................................... Epoxy
Other
Kilowatt Output...............................................................................................................................................1.5
Other Specifications:
Country Of Origin ................................................................................................................................................China
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location .............................. Front Lower Right of Headstock and Between Bed Ways Tailstock Side
4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
Machinery noise can cause permanent
hearing loss.
5. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties, rings,
or jewelry that can catch in moving parts.
Wear protective hair covering to contain
long hair and wear non-slip footwear.
6. NEVER OPERATE MACHINERY WHEN
TIRED OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Be mentally alert
at all times when running machinery.
1. READ ENTIRE MANUAL BEFORE
STARTING. Operating machine before
reading the manual greatly increases the
risk of injury.
2. ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
MACHINERY. Everyday eyeglasses only
have impact resistant lenses —they are
NOT safety glasses.
3. ALWAYS WEAR A NIOSH APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
Most types of dust (wood, metal, etc.) can
cause severe respiratory illnesses.
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance
of the safety messages. The progression of symbols is described below. Remember that safety
messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
7. ONLY ALLOW TRAINED AND PROP-
ERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. Make sure
operation instructions are safe and clearly
understood.
8. KEEP CHILDREN/VISITORS AWAY.
Keep all children and visitors away from
machinery. When machine is not in use,
disconnect it from power, lock it out, or
disable the switch to make it difficult for
unauthorized people to start the machine.
9. UNATTENDED OPERATION. Leaving
machine unattended while its running
greatly increases the risk of an accident or
property damage. Turn machine Off and
allow all moving parts to come to a com-
plete stop before walking away.
10. DO NOT USE IN DANGEROUS
ENVIRONMENTS. DO NOT use machin-
ery in damp, wet locations, or where any
flammable or noxious fumes may exist.
11. KEEP WORK AREA CLEAN AND WELL
LIGHTED. Clutter and dark shadows may
cause accidents.
12. USE A GROUNDED POWER SUPPLY
RATED FOR THE MACHINE AMPERAGE.
Grounded cords minimize shock hazards.
Operating machine on an incorrect size of
circuit increases risk of fire.
13.
ALWAYS DISCONNECT FROM POWER
SOURCE BEFORE SERVICING
MACHINERY. Make sure switch is in
OFF
position before reconnecting.
14. MAINTAIN MACHINERY WITH CARE.
Keep blades sharp and clean for best and
safest performance. Follow instructions for
lubricating and changing accessories.
15. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
Safety Instructions for Machinery
16. REMOVE CHUCK KEYS OR ADJUSTING
TOOLS. Make a habit of never leaving
chuck keys or other adjustment tools in/on
the machine—especially near spindles!
17. DAMAGED MACHINERY. Check for bind-
ing or misaligned parts, broken parts,
loose bolts, other conditions that may
impair machine operation. Always repair or
replace damaged parts before operation.
18. DO NOT FORCE MACHINERY. Work at
the speed for which the machine or acces-
sory was designed.
19. SECURE WORKPIECE. Use clamps or
a vise to hold the workpiece when practi-
cal. A secured workpiece protects your
hands and frees both hands to operate the
machine.
20. DO NOT OVERREACH. Maintain stability
and balance at all times when operating
machine.
21. MANY MACHINES CAN EJECT
WORKPIECES TOWARD OPERATOR.
Know and avoid conditions that cause the
workpiece to "kickback."
22. STABLE MACHINE. Machines that move
during operations greatly increase the
risk of injury and loss of control. Verify
machines are stable/secure and mobile
bases (if used) are locked before starting.
23. CERTAIN DUST MAY BE HAzARDOUS
to the respiratory systems of people and
animals, especially fine dust. Be aware of
the type of dust you are exposed to and
always wear a respirator designed to filter
that type of dust.
24. EXPERIENCING DIFFICULTIES. If at
any time you are experiencing difficulties
performing the intended operation, stop
using the machine! Contact our Technical
Support Department at (570) 546-9663.
Additional Safety for Metal Lathes
1. CLEARING CHIPS.
2. CHUCK KEY SAFETY.
3. TOOL SELECTION.
4.SECURING THE WORKPIECE.
5. LARGE CHUCKS.
6. SAFE CLEARANCES.
7. SPEED RATES.
8. STOPPING LATHE BY HAND.
9. CRASHES.
10. LONG STOCK SAFETY.
11. COOLANT SAFETY.
VERY
Arbor:
Backlash:
Carriage:
Cross Slide:
Compound Rest:
Cutting Speed:
Dial Indicator:
Facing:
Feed:
Gib:
Headstock:
Lathe Center:
Leadscrew:
Saddle:
Spindle:
Tailstock:
Tool Post:
Turret:
Ways:
Glossary of Terms
220V Operation
Full Load Amperage Draw
Power Supply Circuit Requirements
If you are unsure about
the wiring codes in your area or you plan to
connect your machine to a shared circuit, con-
sult a qualified electrician.
Extension Cords
Figure 1.
SECTION 2: CIRCUIT REQUIREMENTS
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Power Connection Device
Figure 1
Minimum Power Cord Requirements
Wear safety glasses dur-
ing the entire set up pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Setup Safety
SECTION 3: SETUP
This machine and its com-
ponents are very heavy.
Use power lifting equip-
ment such as a fork lift
or hoist to move heavy
items.
Description Qty
Items Needed for
Setup
please immediately call Customer Service
at (570) 546-9663for advice.
Otherwise, filing a freight claim can be difficult.
Unpacking
Figure 4.
Mounted Inventory Components Qty
A.
B.
C.
D.
Loose Inventory Components Qty
E.
F.
G.
H.
I.
Toolbox Inventory Components Qty
J.
K.
L.
M.
N.
O.
P.
Q.
R.
S.
T.
U.
V.
W.
X.
Inventory
NOTICE
Some hardware/fasteners on the inventory
list may arrive pre-installed on the machine.
Check these locations before assuming that
any items from the inventory list are miss-
ing.
Figure 3.
Figure 2.
Site Considerations
Figure 5.
54"
96"
24"
Keep Workpiece
Loading Area
Unobstructed
Lathe
30"
Weight Load
Refer to the Machine Data Sheet for the weight
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest work-
piece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the main-
tenance and service described in this manual.
See below for working clearances.
Physical Environment
The physical environment where your machine
is operated is important for safe operation and
the longevity of its components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemi-
cals, airborne abrasives, or extreme conditions.
Extreme conditions for this type of machinery are
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20–95% (non-condensing); or the
environment is subject to vibration, shocks, or
bumps.
Electrical Installation
Place this machine near an existing power source.
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals,
or other hazards. Make sure to leave access to
a means of disconnecting the power source or
engaging a lockout/tagout device.
Lighting
Lighting around the machine must be adequate
enough that operations can be performed safely.
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative has been your machine's
close ally and guardian since it left the factory.
If your machine arrived to you free of rust, then
be thankful that the rust preventative protected
it during its journey...and try to stay thankful as
you clean it off, because it can be challenging to
remove if you are unprepared and impatient.
Plan on spending some time cleaning your
machine. The time you spend doing this will
reward you with smooth sliding parts and a better
appreciation for the proper care of your machine's
unpainted surfaces.
Although there are many ways to successfully
remove the rust preventative, these instructions
walk you through what works well for us.
Before cleaning, gather the following:
• Disposable Rags
• Cleaner/degreaser (see below)
• Safety glasses & disposable gloves
Basic steps for removing rust preventative:
1. Put on safety glasses and disposable
gloves.
2. Coat all surfaces that have rust preventative
with a liberal amount of your cleaner/degreas-
er and let them soak for few minutes.
3. Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe
off easily.
Note: To clean off thick coats of rust preven-
tative on flat surfaces, such as tables, use
a PLASTIC paint scraper to scrape off the
majority of the coating before wiping it off with
your rag. (Do not use a metal scraper or you
may scratch your machine.)
4. Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality
metal protectant to prevent rust.
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avoid
using these products
to clean machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner that may
damage painted surfaces. Always follow
the manufacturer’s instructions when using
any type of cleaning product.
Note: In a pinch, automotive degreasers, mineral
spirits or WD•40 can be used to remove rust pre-
ventative. Before using these products, though,
test them on an unnoticeable area of your paint to
make sure they will not damage it.
Cleanup
H9692—Orange Power Cleaner & Degreaser
Figure 6.
Lifting & Moving
You will need power lifting equipment and
assistance to lift this machine and position
it. Inspect all lifting equipment to make sure
it is in perfect working order and is rated
for the load before attempting to lift and
move this lathe. Ignoring this warning may
lead to serious personal injury or death.
Figure 8
Figure 8.
Additional Cleaning Tips
H8257—Primrose Armor Plate with Moly-D
Machine and Way Oil 1 Quart
Figure 7.
S. Balolia – President
Mounting Lathe
Machine Mounts
Figure10.
Figure11.
Figure 9.
Concrete Floor Mounting Options
Figure 10
Figure 11
Check Gearbox Oil
Lubrication
Page 45
GEARBOXES MUST
BE FILLED WITH OIL!
NO OIL SHIPPED WITH
MACHINE!
Requires ISO 68
or Equivalent
Gear Oil.
Test Run
TroubleshootingPage 48
To begin the test run:
1.
2.
Maintenance
Page 43
3.
Mounting Chuck and
FaceplatePage 22
4.
5.
Figure 12
Page 52
9.
Figure 12
TroubleshootingPage 48
10.
11.
Figure 13.
8.
Figure 13
7. Figure 13
NOTICE
NEVER shift lathe gears when lathe is
operating, and make sure both the half nut
lever and the feed lever are disengaged
before you start the lathe! Otherwise the
lathe may feed the apron into the chuck or
tailstock and cause severe lathe damage.
Before starting the saw, make sure you
have performed any preceding assembly
and adjustment instructions, and you have
read through the rest of the manual and
are familiar with the various functions and
safety features on this machine. Failure to
follow this warning could result in serious
personal injury or even death!
6.
Figure 12.
NOTICE
Successfully complete all of the spindle
break-in steps to avoid rapid deterioration
of the spindle bearings and other related
parts.
Spindle Break-In
To correctly break-in the spindle bearings:
1.
2.
Maintenance Page 43
3.
Spindle Speed Page 33
4.
Basic Controls Page
19
5.
6.
7.
SERVICE
Page 48
Factory adjustments that should be verified:
Gib AdjustmentsPage 51
Tailstock AlignmentPage 29
Backlash AdjustmentsPage 50
Recommended
Adjustments
8.
9.
10. Steps 5–9
11. OFF
12.
13.
14.If you do not have cutting fluid at this time,
skip this step.
Page 47
ON
OFF
15.
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