Grizzly H8115 User manual

COPYRIGHT © JANUARY, 2007 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL8891 PRINTED IN CHINA
MODEL H8115/H8117
MINI SPRAY GUN
0.6MM & 0.8MM NOZZLE
OWNER'S MANUAL
Model H8115 Model H8117

Model H8115/H8117 Spray Gun -3-
Table of Contents
SECTION 1: SAFETY .......................................................................................................4
Safety Instructions for Pneumatic Tools .....................................................................5
Additional Safety Instructions for Spray Guns ............................................................6
SECTION 2: INTRODUCTION .........................................................................................7
Foreword .....................................................................................................................7
Contact Info ................................................................................................................7
Tool Data Sheet ..........................................................................................................8
SECTION 3: SET UP ........................................................................................................9
Unpacking ...................................................................................................................9
Inventory .....................................................................................................................9
H8115 Assembly .........................................................................................................9
H8117 Assembly .........................................................................................................9
Controls ....................................................................................................................10
SECTION 4: OPERATIONS ...........................................................................................11
Spraying ....................................................................................................................11
Atomizing Cap and Fan Adjustments .......................................................................13
SECTION 5: ACCESSORIES .........................................................................................14
SECTION 6: MAINTENANCE ........................................................................................15
Cleaning ....................................................................................................................15
Lubrication ................................................................................................................16
Troubleshooting ........................................................................................................17
Notes ........................................................................................................................19
Parts Breakdown H8115 ...........................................................................................20
Parts Breakdown H8117 ...........................................................................................21
WARRANTY AND RETURNS ........................................................................................22

Model H8115/H8117 Spray Gun-4-
SECTION 1: SAFETY
Indicates a potentially hazardous situation which, if
not avoided, MAY result in minor or moderate injury.
It may also be used to alert against unsafe practices.
Indicates a potentially hazardous situation which, if
not avoided, COULD result in death or serious injury.
This symbol is used to alert the user to useful infor-
mation about proper operation of the equipment.
For Your Own Safety Read Instruction Manual
Before Operating this Equipment
The purpose of safety symbols is to attract your attention to possible hazard-
ous conditions. This manual uses a series of symbols and signal words which
are intended to convey the level of importance of the safety messages. The
progression of symbols is described below. Remember that safety messages by
themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
NOTICE
Indicates an imminently hazardous situation which, if
not avoided, WILL result in death or serious injury.
Safety Instructions for Pneumatic Tools
1. KEEP ALL SAFETY DEVICES IN
PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of check-
ing to see that keys and adjusting
wrenches are removed from tool
before operation.
3. KEEP WORK AREA CLEAN.
Cluttered areas and benches invite
accidents.
4. DO NOT USE IN DANGEROUS
ENVIRONMENT. Do not use pneu-
matic tools in damp or wet loca-
tions, or where any flammable or
noxious fumes may exist. Keep
work area well lighted.
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors
should be kept at a safe distance
from work area.
6. MAKE WORKSHOP CHILD
PROOF by locking your shop and
shutting off air valves.
7. DO NOT FORCE TOOL. It will do
the job better and safer at the rate
for which it was designed.
8. USE THE RIGHT TOOL. Do not
force tool or attachment to do a job
for which it was not designed.
9. DO NOT USE UNDER THE
INFLUENCE OF DRUGS OR
ALCOHOL.

Model H8115/H8117 Spray Gun -5-
10. USE PROPER AIR HOSE for the
tool. Make sure your air hose is in
good condition and is long enough to
reach your work without stretching.
11. WEAR PROPER APPAREL. Do not
wear loose clothing, gloves, neck-
ties, rings, bracelets, or other jew-
elry which may get caught in moving
parts. Non-slip footwear is recom-
mended. Wear a protective hair cov-
ering to contain long hair.
12. ALWAYS USE SAFETY GLASSES.
Also use a face or dust mask if cut-
ting operation is dusty. Everyday
eyeglasses only have impact resis-
tant lenses, they are NOT safety
glasses.
13. WEAR APPROVED HEARING
PROTECTION.
14. SECURE WORK. Use clamps or a
vise to hold work when practical. It is
safer than using your hand and frees
both hands to operate tool.
15. DO NOT OVERREACH. Keep prop-
er footing and balance at all times.
16. MAINTAIN TOOLS WITH CARE.
Keep tools lubricated and clean
for best and safest performance.
Follow instructions for lubricating
and changing accessories.
17. REDUCE THE RISK OF
UNINTENTIONAL SPRAYING. Do
not carry tool with hand on trig-
ger and always disconnect from air
when not in use.
Safety Instructions for Pneumatic Tools
18. DISCONNECT TOOLS before ser-
vicing and changing accessories.
19. USE THE RECOMMENDED
ACCESSORIES. Consult the
owner’s manual for recommended
accessories. The use of improper
accessories may cause risk of inju-
ry.
20. CHECK DAMAGED PARTS.
Before further use of the tool, a
guard or other part that is dam-
aged should be carefully checked
to determine that it will operate
properly and perform its intended
function. Check for alignment of
moving parts, binding of moving
parts, breakage of parts, mount-
ing, and any other conditions that
may affect its operation. A guard or
other part that is damaged should
be properly repaired or replaced.
21. NEVER LEAVE UNATTENDED
TOOL CONNECTED TO AIR.
Disconnect the air hose and do not
leave tool until it is relieved of any
built up pressure.
22. NEVER ALLOW UNTRAINED
USERS TO USE THIS TOOL
WHILE UNSUPERVISED.
23. IF YOU ARE UNSURE OF THE
INTENDED OPERATION, STOP
USING THE TOOL. Seek formal
training or research books or maga-
zines that specialize in pneumatic
tools.

Model H8115/H8117 Spray Gun-6-
1. READ THIS MANUAL. This manual
contains proper operating instruc-
tions for this spray gun.
2. READ MATERIAL LABELS
and MATERIAL SAFETY DATA
SHEETS (MSDS). Read and know
all the instructions on the packag-
ing label and the MSDS specific
to the material you intend to apply
before opening the package. This
information could save your life.
3. RESPIRATORY PROTECTION.
Always wear a NIOSH approved
respirator when spraying or work-
ing around finishing materials.
4. FIRE EXTINGUISHERS. Always
have a fully charged multi class
or class B fire extinguisher in the
immediate area.
5. FLAMMABLE MATERIAL. NEVER
spray near open flame or where
any spark could occur.
6. FRESH AIR. Always provide ade-
quate exhaust to keep area free of
built up vapors, NEVER spray in an
unventilated area.
7. DISCONNECT COMPRESSED
AIR. Always disconnect the spray
gun from compressed air before
cleaning, changing attachments or
when performing maintenance of
any kind on this tool.
Additional Safety Instructions for Spray Guns
8. PROTECTIVE CLOTHING. Protect
exposed skin from overspray by
wearing a protective suit or other
approved garment.
9. INAPPROPRIATE USE. DO NOT
point or shoot spray gun directly
at yourself or another person or
animals. Do not attempt to use the
spray gun for any other use than it
was intended.
10. STORAGE. Thoroughly clean and
dry spray gun before storage. Store
in an approved cabinet.
11. SOLVENTS. Always store solvents
and shop towels soaked in solvent
in approved containers.
12. EYE PROTECTION. Wear eye pro-
tection whenever spraying or clean-
ing. Solvents and chemicals can
cause serious eye injury, which
could lead to blindness.
13. OPERATING PRESSURE. DO
NOT exceed the recommended
inlet air pressure. Excessive pres-
sure could cause the spray gun to
blow seals or cause other internal
equipment damage.
14. LOCAL LAWS. Consult local
authorities regarding exhaust and
waste disposal requirements.

Model H8115/H8117 Spray Gun -7-
SECTION 2: INTRODUCTION
If you have any comments regarding this
manual, please write to us at the following
address:
Grizzly Industrial, Inc.
C/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Email: [email protected]
Most importantly, we stand behind our
tools. If you have any service questions or
parts requests, please call or write us at
the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: [phone]
Fax: [phone]
E-Mail: [email protected]
Web Site: http://www.grizzly.com
We are proud to offer the Grizzly Model
H8115/H8117 Spray Gun, part of a grow-
ing Grizzly family of fine pneumatic tools.
When used according to the guidelines set
forth in this manual, you can expect years
of trouble-free, enjoyable operation, and
proof of Grizzly’s commitment to customer
satisfaction.
It is our pleasure to provide this manual
with the Model H8115/H8117. It was writ-
ten to encourage safety considerations
and guide you through general operating
procedures and maintenance.
The specifications, details, and pho-
tographs in this manual represent the
Model H8115/H8117 as supplied when the
manual was prepared. However, owing
to Grizzly’s policy of continuous improve-
ment, changes may be made at any time
with no obligation on the part of Grizzly.
Read the manual before operation.
Become familiar with this spray gun,
its safety instructions, and its opera-
tion before beginning any work.
Serious personal injury may result if
safety or operational information is
not understood or followed.
Foreword Contact Info

Model H8115/H8117 Spray Gun-8-
Customer Service #: [phone] • To Order Call: [phone] • Fax #: [phone]
TOOL DATA SHEET
MINI SPRAY GUNS
MODEL H8115/H8117
MODEL H8115 H8117
CUP SIZE 200ml 150ml
TYPE OF FEED Gravity Gravity
FLUID TIP 0.6mm 0.8mm
AIR CONSUMPTION 1.8-2.5 CFM 5 CFM
INLET AIR
PRESSURE
3.0-4.0 BAR
45-60 PSI
3.0-4.0 BAR
43-60 PSI
CUP MATERIAL Stainless Steel Stainless Steel
MAX. PATTERN
WIDTH & DISTANCE 529/32" @ 8" 619/64" @ 8"
BODY MATERIAL Polished
Metal/Plastic
Polished
Metal/Plastic
MATERIAL USAGE
Small to
Medium Liquid
Particles
Small to
Medium Liquid
Particles
WATERBORNE
MATERIAL
COMPATIBLE
Yes Yes

Model H8115/H8117 Spray Gun -9-
SECTION 3: SET UP
Figure 1. Model H8115 inventory.
B
C
D
Unpacking
Your spray gun left our warehouse in a
carefully packed box. If you discover the
spray gun is damaged after you have
signed for delivery, please immediately
call Customer Service at [phone]
for advice.
Save the containers and all packing materi-
als for possible inspection by the carrier or
its agent. Otherwise, filing a freight claim
can be difficult.
When you are completely satisfied with
the condition of the shipment, you should
inventory the equipment.
Inventory
After you have unpacked the carton you
should find the following:
Model H8115 Inventory (Figure 1):
A. Spray Gun . ........................................ 1
B. Cup 200 ml ........................................ 1
C. Cleaning Brush .................................. 1
D. Service Wrench .................................. 1
E. Lock Nut ............................................. 1
F. Barbed Hose Fitting ........................... 1
F
E
A
Figure 2. Model H8117 inventory.
B
C
D
G
F
E
A
Model H8117 Inventory (Figure 2):
A. Spray Gun . ........................................ 1
B. Cup 150 ml ........................................ 1
C. Lock Nut ............................................. 1
D. Barbed Hose Fitting ........................... 1
E. Service Wrench .................................. 1
F. Cleaning Brushes ............................... 2
G. Filters ................................................. 2
Figure 3. Installing filter into Model H8117.
H8117 Assembly
1. Insert the filter into the gun body as
shown in Figure 3.
H8115 Assembly
Follow Steps 2-5 of the H8117 Assembly
instructions.

Model H8115/H8117 Spray Gun-10-
1. Fluid Control: Controls the volume of
material that travels through the fluid
tip.
2. Pattern Control: Adjusts the spray
pattern from a round pattern to a wide
fan.
3. Air Flow Control: Controls the fluid
pressure inside the spray gun.
4. Atomizing Cap: Controls the spray
pattern from vertical to horizontal.
5. Trigger: Two stage trigger. Stage
one only releases compressed air for
blowing off the work piece. Stage two
sprays material.
6. Cup: Holds material; includes a vent-
ed cap.
Figure 5. H8117 Controls.
2. Screw the cup onto the top of the
body.
3. Install the barbed hose fitting into the
base of the gun handle and tighten in
place with the lock nut.
4. Secure the air hose to the barbed fit-
ting with a hose clamp, or use a 1⁄4"
NPT quick connect fitting (not includ-
ed).
Note: A 1⁄4" NPT quick connect set-up
will make operation and maintenance
tasks easier.
5. Attach the spray gun to an air supply
regulated between 45 and 60 PSI.
Note: For the best results, use a hose
dedicated for spray use only. Do not
use a hose that has been used with
an in-line oiler or other possible con-
taminant.
If you need additional help with this assem-
bly, call our Technical Support at: (570)
546-9663.
Controls
Cup
Fluid Control
Pattern Control
Air Flow Control
Atomizing Cap
Trigger
Figure 4. H8115 Controls.
Cup
Fluid Control
Pattern Control
Atomizing Cap
Trigger
Air Flow Control