Grizzly EXTREME G9860 User manual
MODEL G9860, G9860ZX,
G9953, G9953ZX, & G9953ZXF
EXTREME SERIES JOINTER
OWNER'S MANUAL
(For models manufactured since 09/11)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
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Table of Contents
INTRODUCTION............................................................................................................................... 3
SECTION 1: SAFETY....................................................................................................................... 6
SECTION 2: POWER SUPPLY ........................................................................................................ 9
SECTION 3: SETUP ....................................................................................................................... 13
SECTION 4: OPERATIONS ........................................................................................................... 24
SECTION 5: ACCESSORIES......................................................................................................... 31
SECTION 6: MAINTENANCE......................................................................................................... 33
SECTION 7: SERVICE ................................................................................................................... 36
SECTION 8: WIRING...................................................................................................................... 48
SECTION 9: PARTS....................................................................................................................... 53
WARRANTY AND RETURNS ........................................................................................................ 73
INTRODUCTION
Machine Description
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Contact Info
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Manual Accuracy
Identification
A.
B.
C.
D. Fence Controls Page 25
E. Control Panel Page 24
F.
G.
H.
I.
Figure 1.
Model Specification Comparison
G9860 G9860ZX G9953 G9953ZX G9953ZXF
Motor HP
Motor Voltage
Motor Phase
Table
Dimension
Cutterhead
Type
Number of
Knives
Number of
Cutter Inserts
Number of
Cutter Spirals
Cutterhead
Speed
Number of
Cuts/Min.
Max. Width
of Cut
Max. Depth
of Cut
Table Length x
Width
Fence Length
x Height
Fence Stops
Floor-to-Table
Height
Table
Movement
Cabinet
& Fence
Construction
Table
Construction
Dust Port
Country of
Origin
Weight
Figure 2.
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
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OWNER’S MANUAL. GZVY VcY jcYZghiVcY
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Indicates a potentially hazardous situation which, if not avoided,
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against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
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Additional Safety Instructions for Jointers
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety pre-
cautions are overlooked or ignored, serious
personal injury may occur.
JOINTER KICKBACK.
OUTFEED TABLE ALIGNMENT.
PUSH BLOCKS.
WORKPIECE SUPPORT.
USING GOOD STOCK.
KICKBACK ZONE.
MAXIMUM CUTTING DEPTH
JOINTING WITH THE GRAIN.
GUARDS IN PLACE.
PROPER CUTTING.
SAFE KNIFE PROJECTION.
SECTION 2: POWER SUPPLY
Availability
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VcYhiVcYVgYh#
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Full-Load Current Rating
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For your own safety and protection of
property, consult a qualified electrician if
you are unsure about wiring practices or
electrical codes in your area.
Note: The circuit requirements listed in this man-
ual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where mul-
tiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.
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Circuit Information
Circuit Requirements for G9860/
G9860ZX
Full-Load Current Rating................... 16 Amps
Nominal Voltage .............................. 220V/240V
Cycle ..........................................................60 Hz
Phase.................................................... 1-Phase
Circuit Rating...................................... 20 Amps
Plug/Receptacle ............................. NEMA 6-20
Cord .........3-Wire, 12 AWG, 300VAC, “S”-Type
Figure 3.
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8jggZci8Vggn^c\Egdc\h
6-20 PLUG
GROUNDED
6-20 RECEPTACLE
G9860 &
G9860ZX
Note: The circuit requirements listed in this man-
ual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where mul-
tiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
Circuit Requirements for G9953/
G9953ZX
Full-Load Current Rating................... 25 Amps
Nominal Voltage .............................. 220V/240V
Cycle ..........................................................60 Hz
Phase.................................................... 1-Phase
Circuit Rating...................................... 30 Amps
Plug/Receptacle ...........................NEMA L6-30
Cord .........3-Wire, 10 AWG, 300VAC, “S”-Type
Figure 4.
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L6-30 GROUNDED
LOCKING
RECEPTACLE
L6-30
LOCKING
PLUG
G9953 &
G9953ZX
G9953ZXF Circuit Requirements for
220V Operation
Full-Load Current Rating................... 14 Amps
Nominal Voltage .............................. 220V/240V
Cycle ..........................................................60 Hz
Phase.................................................... 3-Phase
Circuit Rating...................................... 20 Amps
Connection......Hardwire with Locking Switch
G9953ZXF Circuit Requirements for
440V Operation
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i]Z[daadl^c\gZfj^gZbZcih/
Full-Load Current Rating..................... 7 Amps
Nominal Voltage .............................. 440V/480V
Cycle ..........................................................60 Hz
Phase.................................................... 3-Phase
Rated Size ........................................... 15 Amps
Connection......Hardwire with Locking Switch
Figure 5.
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id WZ Y^hXdccZXiZY ^hdaViZY [gdb i]Z edlZg
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NOTICE
No adapter is available or should be used
with this machine. If the machine must be
reconnected for use on a different type of
electric circuit, the reconnection should be
made by qualified service personnel; and
after reconnection, the machine must com-
ply with all local codes and ordinances.
Grounding Requirements
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VcZldcZ#
Extension Cords (G9860, G9860ZX,
G9953, & G9953ZX Only)
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bZcih/
Minimum Gauge Size ...........................12 AWG
Maximum Length (Shorter is Better).......50 ft.
Model G9953ZXF
440V Conversion
Page 52 440V Wiring
Diagram
You MUST disconnect the
machine from the power
source before beginning
any of the following 440V
conversion procedures
to avoid serious personal
injury or death by electro-
cution.
Replacing Contactor & Overload
Relay
1.
2.
3.
Pages 51– 52
Figure 6
6& 6' .* .+ .-
LOAD
,I:8D
D$AGZaVn
G=C"&%
&$' ($) *$+
Figure 6.
4.
Replacing Control Panel Light Bulbs
1.
2.
Figure 7
Figure 7.
4.
) * +
, - .
& ' (
<gdjcY
Figure 8.
3.
Figure 7
4.
5. Steps 3–4
Rewiring Motor
1.
2.
3.
Figure 8
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
SECTION 3: SETUP
SETUP
Description Qty
•
Needed for Setup
please imme-
diately call Customer Service at (570) 546-9663
for advice.
Otherwise, filing a freight claim can be difficult.
Unpacking
The Extreme Series
Jointer is a heavy
machine. Serious per-
sonal injury may occur
if safe moving methods
are not used. To be safe,
get assistance and use
power equipment rated
for at least 1500 lbs. to
move the shipping crate
and remove the machine
from the crate.
Inventory
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Inventory: (Figure 9) Qty
A.
B.
C.
D.
E.
F.
Hardware & Tools: (not shown) Qty
•
•
Figure 10
For optimum performance, clean all moving
parts or sliding contact surfaces.
Clean Up
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
G2544—Solvent Cleaner & Degreaser
H9692—Orange Power Degreaser
Figure 10.
Figure 9.
Floor Load
Model Specification Comparison
Page 5
Placement Location
Figures 11–12
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Site Considerations
Figure 11.
A
B
Bolting to Concrete Floors
Figure 13
Mounting to Shop
Floor
NOTICE
Anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
Figure13
Model A B
Figure 12.
Moving &
Assembling Jointer
Your Extreme Series
Jointer is a heavy
machine. Serious per-
sonal injury may occur
if safe moving methods
are not used. To be safe,
get assistance and use
power equipment rated
for at least 1500 lbs. to
move the shipping crate
and remove the machine
from the crate.
Moving & Placing Jointer
1. Power Supply
Page 9Mounting to Shop Floor
Page 15
2.
3.
Figure 15
Figure14
Using Machine Mounts
Figure 14
NOTICE
We strongly recommend securing your
machine to the floor if it is hardwired to the
power source. Consult with your electrician
to ensure compliance with local codes.
Figure 15.
4.
Figure 16
Figure 16.
NOTICE
Make sure the straps do not touch the con-
trol panel pedestal in the next step. Also,
make sure they stay under the base and do
not slip to the infeed or outfeed tables to
avoid damaging the machine.
Note: Before the jointer was shipped from the
factory, the infeed table was fully raised and
the stop bolt was threaded up against the bot-
tom of it to safely secure it during transit.
To prevent damaging the table elevation
gearing, you MUST adjust the position of
the infeed stop bolt to the operating position
before attempting to lower the infeed table.
NOTICE
To prevent damage to the table elevation
gearing, NEVER force the table handwheels
if you feel resistance. Check the positions
of the stop bolts or for obstructions.
8. Figure 17
Model
Specification Comparison
Page 5
Figure 17.
5.
6.
Note: In the next step, use shims between
the base mounting points and the floor to
avoid warping or cracking the cast iron.
7.
3.
Figure 19
Figure 19.
4.
Figure 20.
Installing Fence (G9953/G9953ZX/
G9953ZXF)
1.
Figure 21
2.
Figure 21.
3.
Step 1
5.
Figure 20
Figure 18.
Installing Fence (G9860/G960ZX)
1.
2.
Figure 18
This manual suits for next models
4
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