Grizzly G0611X User manual
MODEL G0611X
DOVETAIL MACHINE
OWNER'S MANUAL
COPYRIGHT © NOVEMBER, 2006 BY GRIZZLY INDUSTRIAL, INC. REVISED FEBRUARY, 2007.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TR8667 PRINTED IN TAIWAN
Table of Contents
INTRODUCTION ............................................................................................................................... 2
Foreword .................................................................................................................................... 2
Contact Info ................................................................................................................................ 2
Machine Data Sheet ................................................................................................................... 3
Identification ............................................................................................................................... 4
SECTION 1: SAFETY ....................................................................................................................... 5
Safety Instructions for Machinery ............................................................................................... 5
Additional Safety for Dovetailers ................................................................................................ 7
SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................ 8
110/220V Operation ................................................................................................................... 8
SECTION 3: SETUP ......................................................................................................................... 9
Unpacking .................................................................................................................................. 9
Items Needed for Setup ............................................................................................................. 9
Inventory ..................................................................................................................................... 9
Cleanup .................................................................................................................................... 10
Site Considerations .................................................................................................................. 10
Moving & Placing Base Unit ..................................................................................................... 11
Mounting to Shop Floor ............................................................................................................ 12
Assembly .................................................................................................................................. 12
Dust Collection ......................................................................................................................... 13
Air Connection .......................................................................................................................... 13
Test Run ................................................................................................................................... 14
SECTION 4: OPERATIONS ........................................................................................................... 15
Dovetail Terminology ............................................................................................................... 15
Stock Preparation ..................................................................................................................... 16
Dovetail Setup .......................................................................................................................... 17
SECTION 5: ACCESSORIES ......................................................................................................... 26
SECTION 6: MAINTENANCE ........................................................................................................ 27
Schedule .................................................................................................................................. 27
Cleaning ................................................................................................................................... 27
Lubrication ................................................................................................................................ 27
SECTION 7: SERVICE ................................................................................................................... 28
Troubleshooting ........................................................................................................................ 28
Cutter Replacement ................................................................................................................. 30
Belt Tension ............................................................................................................................. 30
Belt Replacement ..................................................................................................................... 31
110V Wiring Diagram ............................................................................................................... 32
220V Wiring Diagram ............................................................................................................... 33
Table Breakdown ..................................................................................................................... 34
Headstock Breakdown ............................................................................................................. 36
Body & Pneumatic Breakdown ................................................................................................ 38
Labels Breakdown .................................................................................................................... 40
WARRANTY AND RETURNS ........................................................................................................ 41
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If you have any comments regarding this manual,
please write to us at the address below:
Grizzly Industrial, Inc.
C/O Technical Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: [email protected]
We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: [email protected]
Web Site: http://www.grizzly.com
Foreword
INTRODUCTION
Contact Info
We are proud to offer the Model G0611X Dovetail
Machine. This machine is part of a growing
Grizzly family of fine woodworking machinery.
When used according to the guidelines set forth in
this manual, you can expect years of trouble-free,
enjoyable operation and proof of Grizzly’s com-
mitment to customer satisfaction.
We are pleased to provide this manual with
the Model G0611X. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It repre-
sents our effort to produce the best documenta-
tion possible.
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0611X as supplied when the manual was pre-
pared. However, owing to Grizzly’s policy of con-
tinuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the lat-
est updates to this manual!
G0611X Dovetail Machine -3-
Machine Data Sheet
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MACHINE DATA
SHEET
MODEL G0611X
EXTREME SERIES DOVETAIL MACHINE
Overall Dimensions:
Overall Size ....................................................................... 385⁄8" W x 261⁄2" D x 567⁄8" H
Table Height ..........................................................................................................467⁄16"
Table Size ...............................................................................................24" W x 73⁄4" L
Shipping Crate Size ..............................................................42" W x 295⁄8" L x 635⁄8" H
Shipping Weight ............................................................................................... 539 LBS
Machine Weight ............................................................................................... 440 LBS
Base Footprint .......................................................................................37" W x 211⁄4" L
Capacities:
Number of Spindles ...................................................................................................... 1
Spindle Speed ............................................................................................18,500 RPM
Dovetail Shank Diameter ............................................................................. 1⁄2" (12mm)
Dovetail Bit .................................................................... Angle 10° x 5⁄8" L Single Cutter
Dovetail Templates ...............................................................................1", 11⁄2", 2", 21⁄2"
Maximum Dovetail Height ..........................................................................................3⁄4"
Minimum Dovetail Height ..........................................................................................3⁄16"
Maximum Workpiece Thickness ..............................................................................23⁄8"
Minimum Workpiece Thickness .............................................................................. 13⁄32"
Maximum Workpiece Size ..................................................................... 161⁄2" W x 59" L
Minimum Workpiece Size ....................................................................... 23⁄8" W x 77⁄8" L
Construction:
Table Frame ....................................................................... Precision Ground Cast Iron
Carriage .......................................................................................................... Aluminum
Stand ..................................................................................................Pre-Formed Steel
Spindle Bearings ................................................Permanently Lubricated Ball Bearings
Slide Way ..................................................... Hardened Ground Chromed Round Steel
Sliding Guide .......................................................................Ball Bearing Linear Guides
Motor:
Type .............................................................................TEFC Capacitor Start Induction
Horsepower ............................................................................................................1 HP
Phase/Voltage .......................................... Single-Phase / 110V/220V (Prewired 220V)
Amps ................................................................................................................... 10/5 A
Cycle/RPM ....................................................................................... 60 Hz / 3450 RPM
Ball Bearings ........................................................ Shielded & Lubricated Ball Bearings
Features:
Micro-Adjustable Spindle Head for Precision Control of Dovetail "Fit"
Material Stops for Quick Workpiece Positioning
Dual Pneumatic Clamping System for Quickly Loading/Unloading Workpieces
4" Dust Port
Spring Loaded Carriage for Smooth Cutting
Soft Grip Control Handles
Specifications, while deemed accurate, are not guaranteed.
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A. Eye Bolts for Lifting
B. Vertical Workpiece Fence
C. Vertical Workpiece Clamps
D. Clamp Activation Handles
E. Horizontal Workpiece Clamps
F. Horizontal Workpiece Fence
G. Magnetic Switch
H. Guard
I. Air Supply Unit
J. Headstock
K. Indicator Plate
L. Template Bar
M. Dust Port 4"
Identification
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G0611X Dovetail Machine -5-
Safety Instructions for Machinery
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G0611X Dovetail Machine -7-
Additional Safety for Dovetailers
5. DISCONNECT POWER BEFORE ANY
ADJUSTMENTS. Setting up this machine
requires the operator to work near the
exposed cutter. Always disconnect power
BEFORE making adjustments or serious
personal injury may occur.
6. LOOSE CUTTER. Starting the machine
with a loose cutter may eject the cutter from
the machine at a high rate of speed, caus-
ing serious personal injury to the operator
or bystanders. Always double-check that
the cutter is tight after adjusting.
7. REMOVE ADJUSTMENT TOOLS.
Starting the machine with a wrench left in
the spindle adjustment screw can result in
serious personal injury. Always remove any
wrenches or other adjustment tools from
the machine after adjustments have been
made and before starting the machine.
8. DUST COLLECTION. Using dust collec-
tion when operating this machine greatly
reduces flying debris and fine airborne
dust, which reduces the risk of personal
injury from these hazards. Always use a
dust collection system when operating this
machine.
1. GUARD. The guard helps protect the
operator from the spinning cutter and flying
debris during operation. Never operate the
dovetail machine or allow it to be connect-
ed to power when the guard is removed or
serious personal injury may occur.
2. SAFETY GLASSES. Even with the guard
in place, chips may eject from the machine.
Operator and bystanders MUST wear safe-
ty glasses to prevent eye injuries.
3. CLAMP PRESSURE. Improperly clamped
stock may be ejected from the rear of the
machine during operation. Check clamping
pressure by trying to move the clamped
workpiece by hand—a properly clamped
workpiece will not move when tugged.
Improper clamping pressure with pneu-
matic clamps is most often caused by the
clamp bracket not being adjusted parallel
to the table or the air pressure being regu-
lated too low at the air supply unit.
4. CUTTER STARTING POSITION. Starting
the machine with the cutter against a
workpiece or fence may eject debris from
the machine and most likely will ruin the
workpiece or cutter. Move the cutter clear of
any contact before starting the machine!
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
-8- G0611X Dovetail Machine
Serious personal injury could occur if you
connect the machine to the power source
before you have completed the setup pro-
cess. DO NOT connect the machine to the
power source until instructed to do so.
110/220V Operation
SECTION 2: CIRCUIT REQUIREMENTS
Amperage Draw
The Model G0611X features a 110/220V motor
that is prewired for 220V and draws the following
amps under maximum load:
Motor Draw at 110V ............................... 10 Amps
Motor Draw at 220V ................................5 Amps
Circuit Requirements
We recommend connecting your machine to a
dedicated and grounded circuit that is rated for
the amperage given below. Never replace a circuit
breaker on an existing circuit with one of higher
amperage without consulting a qualified electri-
cian to ensure compliance with wiring codes. If
you are unsure about the wiring codes in your
area or you plan to connect your machine to a
shared circuit, consult a qualified electrician.
110V Circuit ...........................................15 Amps
220V Circuit ...........................................15 Amps
Figure 2. 6-15 plug and outlet for 220V.
NOTICE
The Model G0611X is prewired for 220V
operation. If you plan to operate your
machine at 110V, you must rewire the motor
and replace the mag switch. Refer to the
110V wiring diagram on Page 32.
Plug Type
We recommend using the plugs shown in Figures
1 & 2, depending on operation voltage:
Extension Cords
We do not recommend using extension cords.
Instead, arrange the placement of your equipment
to eliminate the need for extension cords. If you
find it absolutely necessary to use an extension
cord with your machine:
• For 110V, use at least a 14 gauge cord that
does not exceed 50 feet in length.
• For 220V, use at least a 14 gauge cord that
does not exceed 50 feet in length.
Electrocution or fire could
result if this machine is
not grounded correctly or
if your electrical configu-
ration does not comply
with local and state codes.
Ensure compliance by
checking with a qualified
electrician!
Figure 1. 5-15 plug and outlet for 110V.
G0611X Dovetail Machine -9-
SECTION 3: SETUP
The Model G0611X is a
heavy machine. DO NOT
over-exert yourself while
unpacking or moving
your machine—get assis-
tance.
The following items are needed to complete the
setup process, but are not included with your
machine:
Description Qty
• Phillips Screwdriver .................................... 1
• Safety Glasses (for each person) .............. 1
• Air Compressor .......................................... 1
• Adjustable Wrench with 11⁄4" Capacity ....... 1
• Pneumatic Tool Oil ........................4 Ounces
• Dust Collection System .............................. 1
Items Needed for
Setup
The Model G0611X was carefully packed when it
left our warehouse. If you discover the machine
is damaged after you have signed for delivery,
please immediately call Customer Service at
(570) 546-9663 for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.
Unpacking
If any nonproprietary parts are missing (e.g. a nut
or a washer), we will be glad to replace them, or
for the sake of expediency, replacements can be
obtained at your local hardware store.
After all the parts have been removed from the
two boxes, you should have the following items:
Box Inventory: (Figure 3) Qty
A. Dovetail Machine (not shown) .................... 1
B. Hex Bolts M8-1.25 x 20 .............................. 4
C. Flat Washers 8mm ..................................... 4
D. Fixed Chaser 11⁄2" ....................................... 1
E. Fixed Chaser 21⁄2" ...................................... 1
F. Indicator Bar 11⁄2" and 21⁄2" ......................... 1
G. Hex Wrench Set
(1.5-6mm) ..........................................1 Each
H. Combo Wrench Set
(8-10, 11-13, 12-14, and 17-19mm) .....1 Each
I. Extra Vertical HDPE Fence ........................ 1
J. Extra Horizontal HDPE Fence .................... 1
K. Open-End Offset Wrench 30mm ................ 1
Inventory
NOTICE
Some hardware/fasteners on the inventory
list may arrive pre-installed. Check mount-
ing locations before assuming that any
items from the inventory list are missing.
Figure 3. Model G0611X inventory.
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Figure 4. Minimum working clearances.
The unpainted surfaces are coated with a waxy
oil to prevent corrosion during shipment. Remove
this protective coating with a solvent cleaner or
citrus-based degreaser such as Grizzly’s G7895
Degreaser. To clean thoroughly, some parts may
need to be removed. For optimum performance
from your machine, clean all moving parts
or sliding contact surfaces. Avoid chlorine-
based solvents, such as acetone or brake parts
cleaner, as they may damage painted surfaces
should they come in contact. Always follow the
manufacturer’s instructions when using any type
of cleaning product.
Cleanup
Floor Load
Refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
Some residential floors may require additional
reinforcement to support both the machine and
operator.
Placement Location
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your new machine. See Figure 4 for the minimum
working clearances.
Site Considerations
Children and visitors may be
seriously injured if unsuper-
vised. Lock all entrances to
the shop when you are away.
DO NOT allow unsupervised
children or visitors in your
shop at any time!
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
G0611X Dovetail Machine -11-
Figure 5. Example of where machine is bolted to
the pallet (only one side shown).
To lift the Model G0611X with a forklift:
1. Unbolt the base of the dovetail machine from
the shipping pallet (Figure 5), so it can be
removed for placement.
2. Connect the lifting straps to the eye bolts
using shackles, as shown in Figure 6.
3. Lift the machine and place it in your desired
location.
4. Remove the forklift straps.
Moving & Placing
Base Unit
The Model G0611X is a
heavy machine. Serious
personal injury may occur
if safe moving methods
are not used. To be safe,
get assistance and use
power equipment to move
the shipping crate and
remove the machine from
the crate.
Figure 6. Lifting machine from eyes.
The Model G0611X is designed to be lifted
from two eye bolts mounted near the top of the
machine, on both sides, using a forklift with lifting
straps. The lifting straps can be connected to the
eye bolts with metal shackles.
-12- G0611X Dovetail Machine
Figure 7. Typical lag shield anchor and lag bolt.
Figure 8. Typical anchor stud.
NOTICE
Anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
Although not required, we recommend mounting
your new machine to the floor. Since this is an
optional step and floor materials may vary, floor
mounting hardware is not included.
Bolting to Concrete Floors
Lag shield anchors used with lag bolts (Figure
7) and anchor studs (Figure 8) are two popular
choices for anchoring an object to a concrete floor.
We suggest you research the many options and
methods for mounting your machine and choose
the best option that fits your specific application.
Mounting to Shop
Floor
Assembly
To assemble the dovetail machine:
1. Attach the dust hose to the guard as shown
in Figure 9.
Figure 9. Dust hose attached to guard.
G0611X Dovetail Machine -13-
Attach the dust collection hose to the dust port, as
shown in Figure 10.
Figure 10. Dust collection hose attached to dust
port.
Recommended CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must consider these
variables: (1) CFM rating of the dust collector,
(2) hose type and length between the dust
collector and the machine, (3) the number of
branches or wyes, and (4) the amount of other
open lines throughout the system. Explaining
how to calculate these variables is beyond the
scope of this manual. Consult an expert or pur-
chase a good dust collection "how-to" book.
Dust Collection Air Connection
The air supply unit features a regulator, a filter,
and a lubricator (Figure 11). Each of these com-
ponents must be setup properly before operating
the machine.
Figure 11. Air supply unit features.
Filter
Regulator
Knob
Drain/Plug
Adjustment
Lubrication
Dial
Lubrication
Rate
Window
Fill Plug
To prepare the air supply unit for operation:
1. Connect your air hose to the air supply unit
with a standard 1⁄4" NPT female quick-release
coupler.
—If air leaks from the bottom of the filter, the
filter may be in "drain" mode. Move the
adjustment at the bottom of the filter to the
other side to put it in "plug" mode.
2. Check the air pressure reading on the gauge.
The correct setting is 40 psi.
—If the setting is correct, skip to Step 4.
—If the setting is not correct, proceed to the
next step.
3. Pull up on the regulator knob, rotate it in the
direction necessary until the gauge reads 40
psi, then push the knob down to lock it.
4. Adjust the lubricator by turning the lubrica-
tion dial clockwise until it stops, then turning
it counterclockwise one full turn. (Further
adjustments can be made later as neces-
sary.)
DO NOT operate the Model G0611X without
an adequate dust collection system. This
machine creates substantial amounts of
wood dust while operating. Failure to use
a dust collection system can result in short
and long-term respiratory illness.
-14- G0611X Dovetail Machine
6. Turn the machine OFF.
7. Push the STOP button in to make sure it is
NOT popped out.
8. Press the green ON button.
—If the machine starts, immediately stop the
machine. The switch disabling feature is
not working correctly. This safety feature
must work properly before proceeding with
regular operations. Call Tech Support for
help.
—If the machine does not start, the switch
disabling feature is working as designed.
9. Verify that the cutter is turning the correct
direction by starting the motor, then stopping
the motor while watching the cutter through
the guard window.
— If the cutter turns counterclockwise, it is
turning in the correct direction. Proceed to
Step 10.
— If the cutter turns clockwise, it is turning in
the wrong direction. Contact our Technical
Support department for help.
10. Test the clamps. The clamps should clamp
down when the switch is turned ON and they
should raise up when the switch is turned
OFF.
—If the clamps work as stated, no additional
adjustments are necessary.
— If the clamps do not work as stated, trou-
bleshoot and correct the clamping system.
Contact our Technical Support department
for help.
Test Run
Once the assembly is complete, test run your
machine to make sure it runs properly and is
ready for regular operation.
The test run consists of verifying the following: 1)
The motor powers up and runs correctly, 2) the
safety disabling mechanism on the switch works
correctly, and 3) the motor turns the correct direc-
tion (the motor included with this machine is bi-
directional).
If, during the test run, you cannot easily locate
the source of an unusual noise or vibration,
stop using the machine immediately, then review
Troubleshooting on Page 28.
If you still cannot remedy a problem, contact our
Tech Support at (570) 546-9663 for assistance.
To test run the machine:
1. Make sure you have read the safety instruc-
tions at the beginning of the manual and that
the machine is setup properly.
2. Make sure all tools and objects used during
setup are cleared away from the machine.
3. Connect the machine to the power source.
4. Push the stop button in, then twist it clock-
wise so it pops out.
5. Verify that the machine is operating correctly
by turning it ON.
—When operating correctly, the machine
runs smoothly with little or no vibration or
rubbing noises.
— Investigate and correct strange or unusual
noises or vibrations before operating the
machine further. Always disconnect the
machine from power when investigating or
correcting potential problems.
G0611X Dovetail Machine -15-
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
Loose hair and cloth-
ing could get caught in
machinery and cause seri-
ous personal injury. Keep
loose clothing and long
hair away from moving
machinery.
SECTION 4: OPERATIONS
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
Dovetail Terminology
Take a moment to review the dovetail terminology
shown in Figure 12. These terms will be used
throughout this section and knowing their mean-
ing is important to fully understand the controls of
the machine.
Figure 12. Dovetail terminology.
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Figure 13. Model G0611X stock size limits.
The first consideration when preparing your stock
is to determine the width (height of drawer). The
dovetail machine includes a 4-sided template with
the following sizes: 1", 11⁄2", 2", and 21⁄2".
To achieve perfect dovetail spacing from edge-
to-edge, the stock width should be a multiple of
the template size. For example, when using a 11⁄2"
template, the stock width should divisible by 11⁄2".
Refer to Figure 14 for more examples.
Template
Size
Common Stock Width used with
Template Sizes
1" 3" 4" 5" 6"
11⁄2"41⁄2" 6" 71⁄2" 9"
2" 4" 6" 8" 10"
21⁄2"5" 71⁄2" 10"
Figure 14. Common width sizes used with the
available template sizes.
Note: If you do not have control over the stock
width, you can still use the machine, but the half-
pins on each edge will not be the same size.
Dado Placement
The dado placement for a drawer bottom is dic-
tated by the size of template you use. In order for
the dado to be hidden when the dovetail joint is
assembled, it must run through a socket. Figure
15 illustrates this concept.
Figure 15. Correct dado placement so dado is
not visible after assembly.
Stock Preparation
Stock preparation is one of the most important
steps for cutting dovetails. Stock must be properly
squared up or the dovetails will not fit in the sock-
ets tightly or evenly. With proper planning and
preparation, you can achieve perfect results.
Stock Size
When selecting your stock, make sure that the
stock size is within the minimum and maximum
dimensions that this machine is capable of pro-
cessing (see Figure 13).
G0611X Dovetail Machine -17-
Figure 17. Drawer pieces laid out and marked;
the inside of the drawer pieces are face up.
Template
Size
Center of
Dado
from
Bottom
1" 1⁄2"
11⁄2"3⁄4"
2" 1"
21⁄2"11⁄4"
Figure 16. Dado placement for template sizes.
A general rule of thumb: Cut the center of the
dado half the distance of the template size from
the bottom edge of the stock.
For example, when using a 1" template, center
the dado 1⁄2" from the bottom of all four pieces.
This placement ensures that the dado will end up
in the first socket and will not be visible when the
drawer is assembled. Figure 16 shows the ideal
dado placement for each template size.
Note: If your stock width is not a multiple of the
template size, this rule of thumb does not apply.
Instead, just cut the dado where you need it and
center the socket placement by eye when setting
up the machine.
Layout
After you have dadoed and dimensioned your
stock, layout and mark the drawer pieces as
shown in Figure 17. This will help you keep track
of the pieces as you cut the dovetails.
Dovetail Setup
Setting up the dovetail machine is a complex pro-
cedure that involves trial-and-error and may take
a fair amount of time to complete.
Once you have the machine setup for a particular
stock size, then you can repeat dovetails for that
size indefinitely without additional adjustments.
However, if you change stock size, then you must
repeat this entire setup section.
Before starting any setup, you must prepare
workpieces for one drawer. These must be exactly
the same size as the drawers you will make dur-
ing your production run. Since trial-and-error is
involved, this first drawer may end up as scrap;
therefore, do not prepare ALL the drawer pieces
for your production run until you have properly
setup the machine and have achieved satisfactory
dovetail joints on your test workpieces.
The setup procedures that follow refer to the
drawer pieces by their position during cutting. To
avoid confusion during the instructions, remember
this:
Drawer Sides (L,R) = Vertical Workpiece
Drawer Front/Back (B, F) = Horizontal Workpiece
Follow the procedures in this section in order to
properly setup your machine for operation.
Setting Clamping Thickness
1. Check the current distance between the
clamps and the tables in relation to your
workpiece thickness.
—If your workpiece fits between the clamps,
then further adjustments are not neces-
sary.
—If your workpiece does not fit between the
clamps, then proceed to Step 2.
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2. Use an adjustable wrench to loosen the
hex nuts shown in Figure 18 away from the
clamp mounting bracket.
3. Slide the clamp mounting bracket so the
clamps provide enough room to move your
workpieces in and out.
Note: Use a ruler to make sure that both sides
are adjusted equally; otherwise, contact area
of the clamp faces will not be uniform, which
could result in the workpieces slipping during
operation.
4. Tighten the hex nuts against the clamp brack-
ets to hold them in place.
Changing Template Sizes
The template bar (Figure 19) has a different size
dovetail template on each of the four sides. The
size of each template is stamped into that side.
The active template size is always the side that is
facing down. A tracer pin connected to the head-
stock guides the cutter along the template profile
when cutting.
Figure 18. Hex nuts for adjusting clamping
thicknesses (only one side shown).
Vertical Clamp
Hex Nuts
Horizontal Clamp
Hex Nuts
The template works in tandem with the indicator
plate and the fixed chaser.
Indicator Plate: Since the template bar is under-
neath the cutting area and away from immediate
operator view, the top edge of the indicator plate
mirrors the position of the tracer pin along the
template bar to help the operator when cutting.
Each indicator plate has two patterns. When
mounted, the top edge of the indicator plate must
match the current side of the template bar that is
being used. Whenever changing the template bar
size, the indicator plate must also be changed.
Use the two mounting cap screws to remove and
change the indicator plate (see Figure 20).
Figure 19. Template bar.
Template Bar
Fixed Chaser: The fixed chaser supports the
vertical workpiece, yet allows the cutter to cut the
bottom of the vertical workpiece without hitting
the metal fixed chaser. To prevent the cutter from
contacting the fixed chaser, use the fixed chaser
that corresponds to the template size shown in
Figure 21.
Figure 20. Indicator plate installation.
Template Bar Size Use Fixed Chaser Size
1" 2"
11⁄2" 11⁄2"
2" 2"
21⁄2" 21⁄2"
Figure 21. Determining correct fixed chaser.
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