Grizzly G0809 User manual

MODEL G0809
COMBO JOINTER/PLANER
OWNER'S MANUAL
(For models manufactured since 01/17)
COPYRIGHT © MAY, 2017 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JH18712 PRINTED IN TAIWAN V1.05.17

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Table of Contents
INTRODUCTION............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Internal Planer Components .......................... 6
Machine Data Sheet ...................................... 7
SECTION 1: SAFETY..................................... 10
Safety Instructions for Machinery ................ 10
Additional Safety for Jointers ....................... 12
Additional Safety for Planers ....................... 13
SECTION 2: POWER SUPPLY ...................... 14
SECTION 3: SETUP ....................................... 16
Needed for Setup ......................................... 16
Unpacking .................................................... 16
Inventory ...................................................... 17
Cleanup ........................................................ 18
Site Considerations ...................................... 19
Assembly ..................................................... 20
Dust Collection ............................................. 22
Test Run ...................................................... 23
Recommended Adjustments ........................ 23
SECTION 4: OPERATIONS ........................... 24
Operation Overview ..................................... 24
Wood Types ................................................. 25
Stock Inspection & Requirements................ 26
Squaring Stock............................................. 27
Planing Tips ................................................. 28
Planing Cutting Problems ............................ 28
Setting Planer ............................................. 29
Depth of Cut ................................................. 29
Setting Planer ............................................. 30
Feed Rate .................................................... 30
Setting Jointer Depth of Cut ........................ 31
Surface Planing............................................ 32
Edge Jointing ............................................... 33
Bevel Cutting................................................ 34
Rabbet Cutting ............................................. 35
SECTION 5: ACCESSORIES ......................... 36
SECTION 6: MAINTENANCE......................... 38
Schedule ...................................................... 38
Cleaning & Protecting .................................. 38
Lubrication ................................................... 38
SECTION 7: SERVICE ................................... 40
Troubleshooting ........................................... 40
Replacing/Tensioning Belts ......................... 43
Inspecting Knives (Jointer) .......................... 47
Setting/Replacing Knives (Jointer) ............... 47
Setting Outfeed Table Height (Jointer) ........ 49
Calibrating Depth Scale (Jointer) ................. 50
Adjusting Gibs (Jointer) ............................... 51
Setting Fence Angle Stops (Jointer) ............ 51
Adjusting Table Parallelism (Jointer) ........... 53
Adjusting Chip Deflector (Planer) ................ 54
Cleaning Feed Rollers (Planer) ................... 55
Anti-Kickback Fingers .................................. 55
SECTION 8: WIRING...................................... 56
Wiring Safety Instructions ............................ 56
Wiring Diagram ............................................ 57
SECTION 9: PARTS....................................... 58
Cabinet ......................................................... 58
Jointer Table & Fence.................................. 60
Planer ........................................................... 62
Tools & Accessories .................................... 65
Labels & Cosmetics ..................................... 66
WARRANTY & RETURNS ............................. 69

-2- Model G0809 (Mfd. Since 1/17)
We stand behind our machines! If you have ques-
tions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
and manufacture date from the
machine ID label. This will help us help you faster.
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: [phone]
Email: [email protected]
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: [email protected]
Contact Info
We are proud to provide a high-quality owner’s
manual with your new machine!
We
made every effort to be exact with the
instruc-
tions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
sometimes the machine
you receive is
slightly different than shown in the manual
.
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
,
check our
website for an updated version. W
e post
current
manuals and
manual updates for free
on our web-
site at
www.grizzly.com.
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the
Manufacture Date and Serial Number
from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documenta-
tion is available for your machine.
Manufacture Date
Serial Number
Manual Accuracy
INTRODUCTION

Model G0809 (Mfd. Since 1/17) -3-
Identification
Become familiar with the names and locations of the controls and features shown below to better understand
the instructions in this manual.
A. Table Height Handwheel
B. Return Roller (1 of 2)
C. ON/OFF Paddle Switch w/Disabling Key
D. Fence Tilt Handle
E. Fence
F. Infeed Table
G. Feed Rate Dial
H. Roller Support
I. Lifting Bars (2 of 4)
J. Combo Dust Port
K. Infeed Table Adjustment Handwheel
L. Fence Tilt Lock
M. Cutterhead Guard
N. Outfeed Table
O. Outfeed Table Adjustment Handwheel
P. Motor Access Panel (1 of 2)
Q. Adjustable Feet (1 of 2)
R. Foot Pedal Caster Assembly
For Your Own Safety Read Instruction Manual Before Operating Jointer
a) Wear eye protection.
b) Always keep cutterhead and drive guards in place and in proper operating condition. ALWAYS
replace cutterhead guard after rabbeting operations.
c) Never make jointing or rabbeting cutsdeeper than 1⁄8"or planing cuts deeper than 1⁄16".
d) Always use hold-down or push blocks when jointing material narrower than 3" or surface
planing material thinner than 3".
e) Never perform jointing, planing, or rabbeting cuts on pieces shorter than 8" in length.
ABCD
E
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FG
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-4- Model G0809 (Mfd. Since 1/17)
Controls &
Components
Refer to Figures 1–4 and the following descrip-
tions to become familiar with the basic controls
and components of this machine. Understanding
these items and how they work will help you
understand the rest of the manual and stay safe
when operating this machine.
To reduce your risk of
serious injury, read this
entire manual BEFORE
using machine.
Figure 1. Planer controls and components.
A. ON/OFF Paddle Switch: Turns motor ON
and OFF.Insert disabling pin to lock ON/OFF
switch.
B. Return Rollers (1 of 2): Easily slide workpiece
back to operator following planing operation.
C. Table Elevation Handwheel: Raises and
lowers table. Turning handle one full rotation
raises or lowers table 1⁄16". Turning handle
clockwise raises table; turning handle coun-
terclockwise lowers it.
D. Feed Rate Control Dial: Switches between
15 FPM and 30 FPM feed rate.
E. Dust Hood: Funnels wood chips and saw-
dust into dust collection port.
Figure 2. Main table controls, fence, and foot
pedal caster.
F. Fence: Guides workpiece as it moves across
cutterhead; determines angle of cut.
G. Cutterhead Guard: Covers cutterhead
until pushed out of the way by workpiece
during operation. When workpiece leaves
cutterhead, guard springs back to its starting
position.
H. Fence Tilt Handle: Tilts fence throughout its
range of motion from 45° inward to 45° out-
ward (135°).
I. Fence Lock Knob: Locks fence in place
across width of jointer tables.
J. Fence Angle Lock Lever: Loosens to adjust
fence from 45° inward to 45° outward (135°),
and tightens to secure angle setting.
K. Infeed Table: Supports workpiece before it
reaches cutterhead. Position of infeed table
relative to cutterhead determines depth of
cut.
L. Infeed Table Handwheel: Adjusts position
of infeed table (when infeed table lock is
loosened).
M. Outfeed Table Lock: Loosens to allow
adjustment of outfeed table height relative to
infeed table and rabbeting table.
F
ABC
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Model G0809 (Mfd. Since 1/17) -5-
Figure 4. Planer frontside components and
jointer outfeed.
R. Table Elevation Scale: Shows the elevation
of the table in relation to the cutterhead. Red
indicator arrow represents the effective board
thickness after planing.
S. Outfeed Table: Supports workpiece after
it passes over cutterhead. For safety and
best results, outfeed table must be properly
adjusted relative to cutterhead knives before
ANY operations (refer to Page 49 for more
details).
T. Outfeed Table Handwheel: Adjusts position
of outfeed table. Typically only used when
setting outfeed table even with cutterhead
knives or when servicing the cutterhead.
U. Lifting Bars (4): Pull out for lifting machine
with forklift. Leave pushed in for planing and
jointing operations.
V. Table Rollers (2): Keep workpiece parallel
with planer bed as it passes cutterhead.
N. Infeed Table Depth Indicator: Points to cur-
rent cut depth (in inches). Indicator can be
reset to "0".
O. Depth-of-Cut Scale: Indicates cutting depth
of a single pass.
P. Infeed Table Lock: Loosens to allow adjust-
ment of infeed table height or cutting depth;
tightens to secure infeed table.
Q. Zero Stop: Spring-loaded pin locks infeed
table height at "0". Pull pin outward to change
infeed table height.
N
O
Figure 3. Infeed table height controls.
P
Q
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S
T
U
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-6- Model G0809 (Mfd. Since 1/17)
Internal Planer Components
Like all machinery, there is potential danger when operating this machine. Accidents are fre-
quently caused by lack of familiarity or failure to pay attention. Use this machine with respect
and caution to decrease the risk of operator injury. If normal safety precautions are overlooked
or ignored, serious personal injury may occur.
Workpiece
Figure 5. Workpiece path and major planing components (side cutaway view).
A
C
B
D
F
E
Front Rear
A. Anti-Kickback Fingers: "Grab" workpiece if
a kickback occurs, reducing the risk of kick-
back related injuries.
B. Infeed Roller: Pulls the workpiece toward
the cutterhead.
C. Chip Breaker: Breaks off freshly cut chips/
shavings as they're lifted by the cutterhead to
prevent tear-out and divert them toward the
dust hood for improved overall extraction.
D. Cutterhead: Holds the knives that remove
material from the workpiece.
E. Chip Deflector: Captures dust and chips
removed during cutting operation, helping
funnel material into the dust port.
F. Outfeed Roller: Pulls the workpiece through
the planer.
G. Planer Table: Provides a smooth and level
path for the workpiece as it travels through
the planer.
G

Model G0809 (Mfd. Since 1/17) -7-
Page 1 of 3Model G0809
MODEL G0809
COMBINATION JOINTER/PLANER WITH FIXED TABLES
Customer Service #: [phone] · To Order Call: [phone] · Fax #: [phone]
Product Dimensions:
Weight ...........................................................................................................................................................................336 lbs.
Width (side-to-side) x Depth (front-to-back) x Height ..................................................................................46 x 33 x 46-1/2 in.
Foot Print (Length x Width) ..................................................................................................................................28 x 15-1/2 in.
Shipping Dimensions:
Type ................................................................................................................................................................... Cardboard Box
Content .......................................................................................................................................................................... Machine
Weight ............................................................................................................................................................................418 lbs.
Length x Width x Height .................................................................................................................................... 50 x 40 x 50 in.
Must Ship Upright .................................................................................................................................................................Yes
Electrical:
Power Requirement ........................................................................................................................ 240V, Single-Phase, 60 Hz
Full-Load Current Rating ..................................................................................................................................................... 7.5A
Minimum Circuit Size ........................................................................................................................................................... 15A
Connection Type ..................................................................................................................................................... Cord & Plug
Power Cord Included ............................................................................................................................................................Yes
Power Cord Length ...............................................................................................................................................................6 ft.
Power Cord Gauge ....................................................................................................................................................... 14 AWG
Plug Included ........................................................................................................................................................................Yes
Included Plug Type ..............................................................................................................................................................6-15
Switch Type ..................................................................................................................................ON/OFF Push Button Switch
Motors:
Main
Type ............................................................................................................................... TEFC Capacitor-Start Induction
Horsepower ...............................................................................................................................................................2 HP
Phase .......................................................................................................................................................... Single-Phase
Amps ......................................................................................................................................................................... 7.5A
Speed ...............................................................................................................................................................3400 RPM
Power Transfer ............................................................................................................................................ Twin V-Belts
Bearings ................................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Fence Information
Fence Length .....................................................................................................................................................41-7/8 in.
Fence Width .........................................................................................................................................................1-1/8 in.
Fence Height ....................................................................................................................................................... 4-3/4 in.
Fence Stops ........................................................................................................................................... 45, 90, 135 deg.

-8- Model G0809 (Mfd. Since 1/17)
Model G0809Page 2 of 3
Cutting Capacities (Jointer)
Bevel Jointing ..........................................................................................................................................0 – 45 deg. L/R
Maximum Width of Cut ..............................................................................................................................................6 in.
Maximum Depth of Cut ...........................................................................................................................................1/8 in.
Minimum Stock Length ..............................................................................................................................................8 in.
Minimum Stock Thickness ......................................................................................................................................1/2 in.
Maximum Rabbeting Depth ....................................................................................................................................1/2 in.
Number of Cuts Per Minute ...................................................................................................................................16,200
Cutting Capacities (Planer)
Maximum Width of Cut ............................................................................................................................................13 in.
Maximum Depth of Cut Planing Full Width ...........................................................................................................1/16 in.
Maximum Depth of Cut Planing 6" Wide Board ......................................................................................................1/8 in.
Number of Cuts Per Minute ...................................................................................................................................16,200
Number of Cuts Per Inch ......................................................................................................................................122, 61
Feed Speeds .................................................................................................................................................. 15, 30 FPM
Minimum Stock Length ........................................................................................................................................6-1/2 in.
Maximum Stock Thickness ........................................................................................................................................6 in.
Minimum Stock Thickness ......................................................................................................................................1/8 in.
Cutterhead Information (Jointer)
Cutterhead Type ................................................................................................................................................... 3 Knife
Cutterhead Diameter ..........................................................................................................................................2-7/16 in.
Cutterhead Speed ............................................................................................................................................5400 RPM
Number of Knives ...........................................................................................................................................................3
Knife Type ........................................................................................................................................... HSS, Single Sided
Knife Length. ..............................................................................................................................................................6 in.
Knife Width. .............................................................................................................................................................5/8 in.
Knife Thickness. ......................................................................................................................................................1/8 in.
Knife Adjustment. ......................................................................................................................................... Jack Screws
Cutterhead Information (Planer)
Cutterhead Type ................................................................................................................................................... 3 Knife
Cutterhead Diameter ........................................................................................................................................2-11/16 in.
Cutterhead Speed ............................................................................................................................................5400 RPM
Number of Knives ...........................................................................................................................................................3
Knife Type ........................................................................................................................................... HSS, Single Sided
Knife Length. ............................................................................................................................................................13 in.
Knife Width. .............................................................................................................................................................5/8 in.
Knife Thickness. ......................................................................................................................................................1/8 in.
Knife Adjustment. ......................................................................................................................................... Jack Screws
Table Information (Jointer)
Table Length ......................................................................................................................................................45-7/8 in.
Table Width ......................................................................................................................................................... 7-3/8 in.
Table Thickness ......................................................................................................................................................1/4 in.
Floor To Table Height ........................................................................................................................................36-1/8 in.
Table Adjustment Type ...................................................................................................................................Handwheel
Table Movement Type .........................................................................................................................................Dovetail
Table Information (Planer)
Table Length ......................................................................................................................................................19-1/4 in.
Table Width ........................................................................................................................................................14-1/8 in.
Table Thickness ......................................................................................................................................................1/2 in.
Floor-To-Table Height ........................................................................................................................................27-7/8 in.
Table Adjustment Type ...................................................................................................................................Handwheel