Grizzly G1201 User manual

DRILL
PRESS
MODEL
G1201
INSTRUCTION
MANUAL
GRIZZLY
IMPORTS,
INC.
COPYRIGHT
©1993
BY
GRIZZLY
IMPORTS,
INC.
WARNING:
NO
PORTION
OF
THIS
MANUAL
MAY
BE
REPRODUCED
IN
ANY
SHAPE
OR
FORM
WITHOUT
THE
WRITTEN
APPROVAL
OF
GRIZZLY
IMPORTS,
INC.
PRINTED
IN
USA,
MAY
1993

WARNING
Some
dust
created
by
power
sanding,
sawing,
grind¬
ing,
drilling,
and
other
construction
activities
contains
chemicals
known
to
the
State
of
California
to
cause
cancer,
birth
defects
or
other
reproductive
harm.
Some
examples
of
these
chemicals
are:
•
Lead
from
lead-based
paints.
•
Crystalline
silica
from
bricks,
cement,
and
other
masonry
products.
•
Arsenic
and
chromium
from
chemically
treated
lumber.
Your
risk
from
these
exposures
varies,
depending
on
how
often
you
do
this
type
of
work.
To
reduce
your
exposure
to
these
chemicals:
work
in
a
well
ventilated
area,
and
work
with
approved
safety
equipment,
such
as
those
dust
masks
that
are
specially
designed
to
fil¬
ter
out
microscopic
particles.

WOODWORKING
EQUIPMENT
SAFETY
INSTRUCTIONS
▲
WARNING
For
Your
Own
Safety
Read
Instruction
Manual
Before
Operating
This
Equipment
Woodworking
can
be
fun
and
rewarding,
however
it
can
also
be
a
dangerous
activity
if
safe
and
proper
operating
procedures
are
not
followed.
Please
take
the
time
to
review
the
manual
which
was
supplied
with
your
machine,
as
well
as
these
general
safety
instructions.
Make
sure
you
have
properly
assembled
and
adjusted
the
machine
before
operating
it
the
first
time.
Also
make
certain
you
understand
the
procedures
you
are
going
to
perform.
Thinking
through
the
steps
or
going
through
the
motions
of
the
operation
with
the
machine
off
is
often
a
good
way
to
anticipate
potential
problems.
Always
use
common
sense
and
exercise
caution
in
the
workshop.
If
a
pro¬
cedure
feels
dangerous
or
awkward,
don’t
do
it!
If
the
instruction
manual
does
not
answer
your
questions,
or
you
cannot
find
assistance
from
other
woodworking
books
or
references,
please
contact
Grizzly
Industrial’s
Customer
Service:
Grizzly
Industrial,
Inc.
1203
Lycoming
Mall
Circle
Muncy,
PA
17756
Phone:
(570)
546-9663
Fax:
1-800-438-5901
E-Mail:
Web
Site:
http://www.grizzly.com
▲
WARNING
Safety
Instructions
For
Power
Tools
1.
KEEP
GUARDS
IN
PLACE
and
in
working
order.
2.
REMOVE
ADJUSTING
KEYS
AND
WRENCHES.
Form
a
habit
of
checking
to
see
that
keys
and
adjusting
wrenches
are
removed
from
tool
before
turning
on.
3.
KEEP
WORK
AREA
CLEAN.
Cluttered
areas
and
benches
invite
accidents.
4.
DO
NOT
USE
IN
DANGEROUS
ENVI¬
RONMENT.
DO
NOT
use
power
tools
in
damp
or
wet
locations,
or
where
any
flam¬
mable
or
noxious
fumes
may
exist.
Keep
work
area
well
lighted.
5.
KEEP
CHILDREN
AND
VISITORS
AWAY.
All
children
and
visitors
should
be
kept
a
safe
distance
from
work
area.
6.
MAKE
WORK
SHOP
CHILD
PROOF
with
padlocks,
master
switches,
or
by
removing
starter
keys.
7.
DO
NOT
FORCE
TOOL.
It
will
do
the
job
better
and
safer
at
the
rate
for
which
it
was
designed.
8.
USE
RIGHT
TOOL.
DO
NOT
force
tool
or
attachment
to
do
a
job
for
which
it
was
not
designed.

Awarning
Safety
Instructions
For
Power
Tools
USE
PROPER
EXTENSION
CORD.
Make
sure
your
extension
cord
is
in
good
condi¬
tion.
Conductor
size
should
be
in
accor¬
dance
with
the
chart
below.
The
amperage
rating
should
be
listed
on
the
motor
or
tool
nameplate.
An
undersized
cord
will
cause
a
drop
in
line
voltage
resulting
in
loss
of
power
and
overheating.
Your
extension
cord
must
also
contain
a
ground
wire
and
plug
pin.
Always
repair
or
replace
exten¬
sion
cords
if
they
become
damaged.
Minimum
Gauge
for
Extension
Cords
LENGTH
AMP
RATING
25ft
50ft
100ft
0-6
16
16
16
7-10
16
16
14
11-12
16
16
14
13-16
14
12
12
17-20
12
12
10
21-30
10
10
No
10.
WEAR
PROPER
APPAREL.
DO
NOT
wear
loose
clothing,
gloves,
neckties,
rings,
bracelets,
or
other
jewelry
which
may
get
caught
in
moving
parts.
Non-slip
footwear
is
recommended.
Wear
protective
hair
covering
to
contain
long
hair.
11.
ALWAYS
USE
SAFETY
GLASSES.
Also
use
face
or
dust
mask
if
cutting
operation
is
dusty.
Everyday
eyeglasses
only
have
impact
resistant
lenses,
they
are
NOT
safety
glasses.
12.
SECURE
WORK.
Use
clamps
or
a
vise
to
hold
work
when
practical.
It’s
safer
than
using
your
hand
and
frees
both
hands
to
operate
tool.
13.
DO
NOT
OVERREACH
.
Keep
proper
foot¬
ing
and
balance
at
all
times.
14.
MAINTAIN
TOOLS
WITH
CARE.
Keep
tools
sharp
and
clean
for
best
and
safest
performance.
Follow
instructions
for
lubri¬
cating
and
changing
accessories.
15.
USE
RECOMMENDED
ACCESSORIES.
Consult
the
owner’s
manual
for
recom¬
mended
accessories.
The
use
of
improper
accessories
may
cause
risk
of
injury.
16.
REDUCE
THE
RISK
OF
UNINTENTION¬
AL
starting.
On
machines
with
magnet¬
ic
contact
starting
switches
there
is
a
risk
of
starting
if
the
machine
is
bumped
or
jarred.
Always
disconnect
from
power
source
before
adjusting
or
servicing.
Make
sure
switch
is
in
OFF
position
before
recon¬
necting.
17.
MANY
WOODWORKING
TOOLS
CAN
“KICKBACK”
THE
WORKPIECE
toward
the
operator
if
not
handled
properly.
Know
what
conditions
can
create
“kickback”
and
know
how
to
avoid
them.
Read
the
manual
accompanying
the
machine
thoroughly.
18.
CHECK
DAMAGED
PARTS.
Before
fur¬
ther
use
of
the
tool,
a
guard
or
other
part
that
is
damaged
should
be
carefully
checked
to
determine
that
it
will
operate
properly
and
perform
its
intended
function.
Check
for
alignment
of
moving
parts,
bind¬
ing
of
moving
parts,
breakage
of
parts,
mounting,
and
any
other
conditions
that
may
affect
its
operation.
A
guard
or
other
part
that
is
damaged
should
be
properly
repaired
or
replaced.
19.
NEVER
LEAVE
TOOL
RUNNING
UNAT¬
TENDED.
TURN
POWER
OFF.
DO
NOT
leave
tool
until
it
comes
to
a
complete
stop.
20.
NEVER
OPERATE
A
MACHINE
WHEN
TIRED,
OR
UNDER
THE
INFLUENCE
OF
DRUGS
OR
ALCOHOL
.
Full
mental
alert¬
ness
is
required
at
all
times
when
running
a
machine.
ACAUTION
No
list
of
safety
guidelines
can
be
com¬
plete.
Every
shop
environment
is
different.
Always
consider
safety
first,
as
it
applies
to
your
individual
working
conditions.
Use
this
and
other
machinery
with
caution
and
respect.
Failure
to
do
so
could
result
in
serious
personal
injury,
damage
to
equip¬
ment
or
poor
work
results.

WARRANTY
CARD
NAME_
STREET_
CITY
MODEL
#
INVOICE
#
PHONE
NUMBER
__
STATE_
ZIP_
PURCHASED
FROM
GRIZZLY,
BELLINGHAM,
Wa
I
I
OR
WILLIAMSPORT,
PA
[_]
The
following
Information
is
given
on
a
voluntary
basis.
This
information
will
be
used
for
marketing
purposes
to
help
Grizzly
develop
better
products.
Your
name
will
be
included
in
our
mailing
list
only.
It
will
not
be
sold
to
other
companies.
Of
course,
all
information
is
strictly
confidential.
1,
How
did
you
find
out
about
us?
_Advertisement
__.Friend
_Other_
—
Catalog
—
Card
deck
2,
Do
you
think
your
machine
represents
good
value?
YES_
NO_
3.
Would
you
allow
us
to
use
your
name
as
a
reference
for
Grizzly
customers
in
your
area?
YES_
NO
_
(Note:
Your
name
will
be
used
a
maximum
of
three
times.)
4.
To
which
of
the
following
publications
do
you
subscribe?
Check
all
that
apply.
_Fine
Woodworking
—
Popular
Woodworking
_American
Woodworker
—Fine
Homebuilding
_Woodwork
_Workbench
_WOOD
_Woodsmith
—
Woodworker's
Jou
rnal
—
Woodshop
News
_FDM
—
Wood
&
Wood
Products
_Oid
House
Journal
_Journal
of
Light
Construction
_Wooden
Beat
—
Practical
Homeowner
_Home
Handyman
—
Shop
Notes
—
-
Cabinetmaker
—
Other_
5.
W
hat
is
your
annual
household
income?
—
$20,000-$30,000
_$60,001
-$70,000
—
$30,001-$40,000
_$70,001-$80,000
—
$40,001-$50,000
_$80,001-$90,000
—
$50,001
-$60,000
_+
$90,000
6.
T
o
which
age
group
do
you
belong?
_20-30
_41-50
—61-70
_31-40
_51-60
—+70
7.
W
hich
of
the
following
stationary
woodworking
machines
do
you
own?
Check
all
that
apply.
Scroll
Saw
Mortiser
Other
,—
Table
Saw
_Jointer
_Lathe
—
Band
Saw
—
Planer
_Panel
Saw
__Radial
Arm
Saw
_Drill
Press
_Air
Compressor
&
tools
.—
Wide
Belt
Sander
_Shaper
_Dust
Collector
_Drum
Sander
_Power
Foeder
_VacuumVeneer
Press
8.
How
many
of
the
machines
you
checked
in
Question
7
are
Grizzly
machines?_
9.
Which
of
the
following
portable
woodworking
machines
or
power
tools
do
you
own?
Check
all
that
apply.
._Circular
Saw
—Saber
Saw
—Miter
Saw
—Biscuit
Joiner
Other:_
Drill/Driver
—Recipro
Saw
—Belt
Sander
—Orbital
Sander
._R-O
Sander
—Router
—Planer
—Detail
Sander
10.
Which
of
these
machines
or
other
tools
would
you
like
Grizzly
to
carry?
Check
all
that
apply.
._Radial
Arm
Saw
_Biscuit
Joiner
—
Combination
Planer/Jointer
Other:-
__Panel
Saw
_Pin
Router
—12"
Table
Saw
_
_Vertical
Spindle
Sander
—
Mortiser
—
24"
Planer
11.
Of
all
the
mail
order
woodworking
companies
you
have
purchased
from,
how
do
you
rate
Grizzly
in
terms
of
overall
customer
satisfaction?
_The
best
_Above
average
—
Average
,—
Below
average
—
The
worst
12.
Comments:_______

FOLD
ALONG
THIS
LINE
From:
PLACE
STAMP
HERE
GRIZZLY
IMPORTS
P
O
BOX
2069
BELLINGHAM
WA
98227-2069
FOLD
ALONG
THIS
LINE
TAPE
ALONG
EDGES-PLEASE
DO
WOT
STAPLE

TABLE
OF
CONTENTS
I.
INTRODUCTION.1
II.
SAFETY
RULES
FOR
ALL
TOOLS.2
III.
UNPACKING.4
IV.
PIECE
INVENTORY.4
V.
CLEAN
UP
BEFORE
ASSEMBLY.5
VI.
ELECTRICAL
SERVICE
REQUIREMENTS.6
A.
CIRCUIT
LOADING.6
B.
GROUNDING.6
C.
GENERAL
INFORMATION.6
D.
LIGHT.6
E.
WORD
OF
CAUTION.6
VII.
ASSEMBLY.7
A.
CHUCK
INSTALLATION.10
B.
CHUCK
REMOVAL.11
VIII.
GETTING
READY
TO
USE
YOUR
DRILL
PRESS.11
IX.
OPERATIONS.12
A.
GENERAL
PROCEDURES.13
B.
METAL.13
C.
WOOD.13
D.
REFERENCE
LIST
OF
DRILL
SIZE,
SPEED
AND
MATERIALS.14
X.
ADJUSTMENTS.15
A.
CHANGING
BITS.15
B.
CHANGING
SPEEDS.16
C.
SPINDLE
ADJUSTMENTS.16
D.
MORSE
TAPER
DRILL
BITS.17
E.
QUILL
ADJUSTMENT.17
F.
TABLE
ADJUSTMENTS
17

XI.
MAINTENANCE.
1
9
A.
LUBRICATION.19
B.
BELT
TENSION.19
XII.
TROUBLE
SHOOTING.20
XIII.
MACHINE
DATA.21
XIV.
CLOSURE.22
XV.
PARTS
DIAGRAM.23
XVI.
PARTS
LIST.24
XVII.
WARRANTY
AND
RETURNS.25
XVIII.
NOTES.-.26

I.
INTRODUCTION
We
are
proud
to
brinQ
you
the
Model
G1201
Drill
Press.
The
G1201
is
designed
to
be
one
of
the
most
versatile
machines
in
your
shop.
It
can
perform
many
functions
both
as
a
wood
and
metalworking
tool.
We
are
also
pleased
to
provide
this
instruction
manual
with
the
Model
G1201
drill
press.
This
instruction
manual
was
written
to
guide
you
through
assembly,
review
safety
considerations
and
cover
general
operating
procedures.
It
represents
our
latest
effort
to
produce
the
best
documen¬
tation
possible.
If
you
have
any
constructive
criticisms
or
comments
that
you
feel
we
should
include
in
our
next
printing,
please
write
to
us
at
the
address
below.
Manager,
Technical
Documentation
Grizzly
Imports,
Inc.
P.O.
Box
2069
Bellingham,
WA
98227-2069
Finally,
we
stand
behind
our
machines.
We
have
two
excellent
regional
service
departments
at
your
disposal
should
the
need
arise,
if
you
have
any
service
questions
or
parts
requests,
please
call
or
write
to
us
at
the
appropriate
location
listed
below:
If
you
live
West
of
the
Mississippi
River,
contact:
P.O.
Box
2069
Bellingham,
WA
98227
Phone
(206)
647-0801
If
you
live
East
of
the
Mississippi
River,
contact:
2406
Reach
Road
Williamsport,
PA
17701
Phone
(717)
326-3806
As
with
any
tool
or
machine,
a
thorough
understanding
of
how
this
drill
press
operates
is
necessary
for
safe
operation.
Please
take
the
time
to
read
this
manual
thoroughly.
If
you
do
not
understand
something,
DO
NOT
operate
this
machine.
Contact
us
first
for
assistance
or
advice.
Grizzly
cautions
that
although
our
Safety
Rules
are
extensive,
they
aren't
necessarily
comprehensive.
The
bottom
line
on
safety
is
this:
Make
sure
a
setup
or
operation
is
safe
as
it
applies
to
your
situation.
We
would
also
like
to
state
that
the
specifications,
drawings
and
photographs
in
this
manual
represent
the
Model
G1201
as
supplied
when
this
manual
was
prepared.
We
are
meticulous
with
our
manuals;
however,
product
changes
or
discrepancies
can
occur.
Whenever
possible,
we
send
manual
updates
to
all
owners
of
a
particular
tool
or
machine.
Should
you
receive
one,
please
insert
the
new
information
with
the
old
and
keep
it
for
reference.
We
recommend
that
you
keep
a
copy
of
our
current
catalog
for
complete
information
regarding
Grizzly
warranty
and
return
policy.
Should
you
need
additional
technical
information
relating
to
this
machine,
parts,
or
general
assistance,
please
contact
the
appropriate
regional
service
department.
We
also
believe
additional
information
sources
are
very
important
to
help
you
better
realize
the
full
potential
of
this
machine.
Trade
journals,
woodworking
magazines,
fellow
woodworkers
and
your
local
library
are
all
excellent
sources.
-
1
-

to
accommodate
a
two-prong
receptacle,
the
adapter
plug
must
be
attached
to
a
known
ground.
Never
remove
the
grounding
prong
from
the
plug.
4.
REMOVE
ADJUSTING
KEYS
AND
WRENCHES.
Develop
the
habit
of
checking
to
see
that
keys
and
adjusting
wrenches
are
removed
from
the
machine
before
turning
it
on.
5.
KEEP
WORK
AREA
CLEAN.
Cluttered
areas
and
benches
invite
accidents.
6.
AVOID
DANGEROUS
ENVIRONMENTS.
Do
not
use
power
tods
In
damp
or
wet
locations,
or
expose
them
to
rain.
Keep
work
area
well
lighted.
7.
MAINTAIN
A
SHOP
"SAFE
ZONE”.
Keep
all
visitors
a
safe
distance
from
the
work
area.
8.
MAKE
WORKSHOP
CHILD-PROOF.
Use
padlocks,
lockable
master
switches,
or
remove
starter
keys.
9.
DO
NOT
FORCE
MATERIAL
INTO
THE
MACHINE,
it
wiii
do
the
job
better
and
safer
at
the
rate
for
which
it
was
designed.
10.
USE
THE
RIGHT
TOOL.
Do
not
use
a
tool
or
attachment
to
do
a
job
that
it
was
not
designed
to
do.
11.
WEAR
PROPER
APPAREL.
Do
not
wear
loose
clothing,
gloves,
neckties
or
jewelry
that
may
get
caught
in
moving
parts.
Non-slip
footwear
is
also
recommended.
Wear
a
hat
or
hair-covering
to
contain
long
hair.
12.
USE
SAFETY
GLASSES
AND
EAR
PROTECTION.
Also,
use
a
dust
mask
or
respirator
if
an
operation
produces
dust.
-
2
-

13.
SECURE
WORK.
Use
clamps
or
a
fixture
to
hold
workpiece.
It
is
safer
than
using
your
hand
and
frees
both
hands
to
operate
the
tool.
14.
DO
NOT
OVERREACH.
Keep
proper
footing
and
balance
at
all
times.
15.
MAINTAIN
MACHINE
IN
TOP
CONDITION.
Keep
cutting
edges
sharp
and
clean
for
safest,
most
accurate
performance.
Follow
instructions
for
lubricating
and
changing
accessories.
16.
DISCONNECT
MACHINE
from
power
source
and
wait
for
ail
moving
parts
to
stop
before
inspecting
or
servicing
and
before
changing
accessories.
17.
USE
RECOMMENDED
ACCESSORIES.
Refer
to
the
current
catalog
for
recommended
accessories.
The
use
of
improper
accessories
may
be
hazardous.
18.
AVOID
ACCIDENTAL
STARTING.
Make
sure
switch
is
in
the
“OFF’
position
before
plugging
in
power
cord.
19.
NEVER
STAND
OR
LEAN
ON
MACHINE.
Serious
injury
could
occur
if
the
machine
is
tipped
or
if
the
cutting
edge
is
accidentally
touched.
20.
INSPECT
MACHINE
BEFORE
EACH
USE.
Before
each
use
of
the
machine,
any
part
that
is
damaged
should
be
repaired
or
replaced.
Check
for
proper
alignment,
binding,
mounting,
and
any
other
conditions
that
may
affect
machine
operation.
Perform
main¬
tenance
service
promptly
when
called
for.
21.
DIRECTION
OF
FEED.
Always
feed
work
into
a
blade
or
cutter
against
the
direction
of
rotation
of
the
blade
or
cutterhead.
22.
NEVER
LEAVE
MACHINE
RUNNING
UNATTENDED
—
TURN
POWER
OFF.
Do
not
leave
machine
until
it
comes
to
a
complete
stop.
23.
DO
NOT
OPERATE
MACHINE
WHILE
UNDER
THE
INFLUENCE
of
drugs,
alcohol,
or
any
medication
that
will
affect
your
competence
or
judgement.
24.
DO
NOT
WORK
IN
HASTE
or
operate
machine
if
you
are
mentally
or
physically
fatigued.
25.
IF
THERE
IS
SOMETHING
YOU
DO
NOT
KNOW
OR
UNDERSTAND,
DO
NOT
OPERATE
MACHINE!
Ask
for
help
first.
Confusion
can
be
dangerous.
26.
BAD
HABITS
ARE
DANGEROUS.
Periodically
review
all
safety
procedures.
-
3
-

III.
UNPACKING
Your
drill
press
has
arrived
in
a
carefully
packed
carton.
If
you
find
concealed
damage
after
you've
signed
the
delivery
receipt
and
the
truck
and
driver
have
left,
you
will
need
to
file
a
freight
claim
with
the
carrier.
Save
the
containers
and
all
packing
material
for
inspection
by
the
carrier

For
your
convenience,
the
following
list
describes
the
contents
of
the
parts
bag
and
where
each
part
is
needed.
A
complete
parts
list
is
found
at
the
end
of
this
manual.
Quantity
Description
Location
4
Ml2-1.75x40mm
Bolt
Base
3
Handle
Bar
Handle
Body
1
Column
Lock
Handle
Bracket
1
Crank
Handle
Worm
Pinion
1
Chuck
Arbor
Spindle
1
Chuck
Arbor
When
you
have
completed
your
inventory,
set
the
parts
aside
until
they
are
ready
for
assembly.
V.
CLEAN
UP
BEFORE
ASSEMBLY
The
unpainted
table
surface
may
be
sealed
with
a
waxy
coating
(cosmolene)
or
an
oily
varnish
to
protect
it
from
corrosion
during
shipment.
The
best
way
to
remove
either
coating
is
with
common
paint
thinner
(mineral
spirits)
and
clean
rags.
Do
not
use
gasoline
or
petroleum-based
products
because
of
their
extremely
low
flash
points.
Nor
should
you
use
chlorinated
solvents
such
as
perchloroethylene—if
you
happen
to
splash
some
onto
a
painted
surface,
you'll
ruin
the
finish.
Before
cleaning,
please
keep
in
mind
the
following
safety
rules
when
working
with
solvents:
•
Read
and
follow
all
directions
and
warnings
on
the
solvent
label.
•
Work
only
in
a
well-ventilated
area.
•
DO
NOT
work
near
any
type
of
open
flame
(e.g.,
pilot
lights,
kerosene
heater).
•
DO
NOT
smoke
while
working
with
flammable
material.
•
Paper
towels
or
rags
from
the
cleaning
process
are
quite
combustible.
Dispose
of
waste
towels
so
they
do
not
create
a
fire
hazard.
-
5
-

VI.
ELECTRICAL
SERVICE
REQUIREMENTS
Your
Model
G1201
drill
press
has
a
3
A
HP,
dual
voltage
110/220V
motor,
which
is
pre-wired
for
110V/120V,
single
phase
operation.
If
you
decide
to
operate
this
motor
at
a
higher
voltage,
you
will
have
to
provide
a
220/240V
circuit.
A.
C
IRCUIT
LOADING
Your
drill
press
draws
12
amps
at
110V.
This
is
not
a
large
load;
however,
if
the
machine
is
operated
on
any
circuit
that
is
already
close
to
its
capacity,
it
might
blow
a
fuse
or
trip
a
circuit
breaker.
If
this
happens,
consider
adding
a
dedicated
circuit
for
your
drill
press.
On
the
other
hand,
if
an
unusual
load
does
not
exist
and
power
failure
still
occurs,
have
the
circuit
inspected
by
a
qualified
electrician.
B.
G
R
OUNDING
This
equipment
must
be
grounded.
Your
drill
press
is
supplied
with
a
grounded
power
cord
and
plug.
Please
ensure
that
the
drill
press
remains
properly
wired
and
grounded
from
the
machine
frame
to
a
known
ground.
Verify
that
any
existing
outlet
you
intend
to
use
is
actually
grounded.
If
it
is
not,
it
will
be
necessary
to
run
a
separate
14
AWG
copper
grounding
wire
from
the
outlet
to
a
known
ground.
If
adding
a
new
circuit,
please
ensure
that
the
circuit
is
grounded
to
the
grounding
terminal
in
your
electric
service
panel.
C.
G
ENERAL
INFORMATION
Fusing:
Your
drill
press
must
be
fused
at
20
amps.
Fuses
rated
any
higher
will
not
adequately
protect
this
motor.
Grizzly
warns
that
equipment
returned
to
us
showing
evidence
of
being
improperly
fused
or
wired
will
be
repaired
or
replaced
totally
at
the
customer’s
expense,
regardless
of
the
current
warranty
status.
Extension
Cords:
If
used,
extension
cords
must
be
rated
Hard
Service
(grade
S)
or
better.
Conductor
size
must
be
14
AWG
for
cords
up
to
50
feet
in
length.
Your
extension
cord
must
also
contain
a
ground
wire
and
plug
pin.
Always
repair
or
replace
extension
cords
if
they
become
damaged.
D.
L
IGHT
Your
G1201
is
equipped
with
a
standard
110
volt
lamp
socket
located
between
the
spindle
and
the
column.
Maximum
bulb
wattage
is
60
watts.
Warning:
if
you
operate
this
drill
press
on
220V
you
need
to
use
a
220V
light
bulb
or
split
the
line
for
110V
to
operate
the
light.
E.
W
ORD
OF
CAUTION
In
this
section
we
have
covered
some
basic
electrical
requirements
for
the
safe
operation
of
your
drill
press.
As
with
the
safety
rules
in
the
preceding
section,
these
requirements
are
not
necessarily
comprehensive.
Further,
you
must
be
sure
that
your
particular
electrical
configuration
complies
with
state
and
local
codes.
The
best
way
to
ensure
compliance
is
to
check
with
your
local
municipality
or
a
licensed
electrician.
-
6
-

VII.
ASSEMBLY
Most
of
your
G1201
drill
press
has
been
assembled
at
the
factory.
The
few
remaining
pieces
should
go
together
quickly
and
easily.
Assembly
of
your
new
drill
press
is
quite
straight
forward
and
with
a
few
tools
you
can
do
the
entire
job
yourself.
The
bottom
of
the
column
is
bolted
to
the
base.
The
rack
is
held
in
place
on
the
side
of
the
column
by
the
bevel
machined
into
the
top
of
the
column
holder
and
the
rack
ring.
A
worm
pinion
gear
is
inserted
inside
the
table
bracket
and
meshes
with
another
gear
that
engages
the
teeth
in
the
rack.
When
the
crank
handle
is
turned
the
table
bracket
and
table
move
up
and
down
the
column.
This
arrangement
allows
the
table
bracket,
table
and
the
rack
to
rotate
around
the
column
when
you
need
to
swing
the
table
out
of
the
way.
The
table
can
be
securely
locked
into
place
with
the
column
lock
handle
and
the
table
lock
handle.
The
head
assembly
contains
the
motor,
pulley
system
and
the
spindle
and
quill
arrangement
that
cause
the
chuck
to
rotate
and
permit
it
to
move
up
and
down.
The
head
assembly
is
held
securely
in
place
on
the
top
of
the
column
by
two
setscrews.
1.
Place
the
base
on
the
floor.
Be
sure
the
surface
is
flat
and
stable.
2.
Place
the
column
holder
onto
the
base,
line
up
the
four
holes
and
secure
tightly
with
the
four
hex
head
bolts
provided
(See
Figure
2).
3.
Secure
the
column
in
the
column
holder
by
tightening
the
6mm
setscrew
located
on
the
back
of
the
column
holder.
-
7
-

FIGURE
3
4.
Insert
the
worm
pinion
inside
the
table
bracket
and
attach
the
crank
handle
by
tightening
the
setscrew.
5.
The
rack
has
a
section
with
no
teeth
on
each
end.
The
end
with
the
larger
blank
section
is
the
top.
Place
the
rack
in
the
slot
in
the
table
bracket
with
the
top
facing
up.
Position
it
so
the
teeth
mesh
with
the
worm
pinion.
While
holding
it
in
that
position,
slide
the
table
bracket
and
rack
down
the
column
until
the
bottom
of
the
rack
meets
the
base
of
the
column
(See
Figure
3).
The
bevel
in
the
rack
should
fit
into
the
bevel
in
the
top
of
the
base.
6.
Slide
the
rack
ring
down
the
column
until
it
fits
over
the
angled
section
at
the
top
of
the
rack.
Tighten
the
setscrew
in
the
rack
ring,
leaving
enough
slack
between
the
rack
and
the
rack
ring
to
allow
the
rack
to
move
freely
around
the
column
(See
Figure
4).
Do
not
overtighten
or
you
may
crack
the
rack
ring
casting.
7.
Place
the
head
assembly
onto
the
top
of
the
column
and
lower
it
until
it
sits
on
the
shoulder
machined
into
the
top
of
the
column.
CAUTION:
The
head
assembly
is
quite
heavy;
get
assistance
when
lifting.
-
8
-

Head
Setscrew
Rack
Ring
Setscrew
8.
Secure
the
head
to
the
column
by
tightening
the
5mm
setscrew
(See
Figure
4).
9.
Place
the
table
into
the
hole
in
the
table
bracket
and
secure
with
the
handle
(See
Figure
5).
FIGURE
5
10.
Turn
the
crank
handle
to
be
sure
the
worm
pinion
engages
the
teeth
on
the
rack
and
moves
the
bracket
up
and
down.
11.
Screw
the
three
handle
bars
into
the
tapped
holes
in
the
handle
body.
-
9
-

A.
CHUCK
INSTALLATION
The
Model
G1201
drill
press
chuck
and
arbor
must
be
mounted
in
the
drill
press
spindle.
The
arbor
has
a
#6
Jacobs
Taper
on
one
end
and
a
#3
Morse
Taper
on
the
other.
The
#6
Jacobs
Taper
fits
into
the
drill
chuck
and
the
#3
Morse
Taper
fits
in
the
drill
press
spindle.
The
arbor,
chuck
and
drill
press
spindle
fit
together
by
friction
fit.
To
mount
the
drill
chuck
on
the
drill
press:
Chuck
Arbor
Tang
FIGURE
6
1.
Thoroughly
clean
all
of
the
shipping
oil
or
cosmolene
from
both
ends
of
the
arbor,
inside
the
drill
chuck
and
the
drill
press
spindle.
Use
mineral
spirits
and
a
rag.
2.
Slide
the
arbor
into
the
drill
chuck
and
tap
lightly
with
a
soft
hammer
or
block
of
wood.
3.
Slide
the
arbor
and
chuck
into
the
drill
press
spindle
and
turn
it
until
the
tang
slips
into
the
slot
in
the
spindle.
4.
While
holding
onto
the
drill
chuck,
tap
lightly
on
the
bottom
of
the
chuck
with
a
soft
hammer
or
a
block
of
wood.
The
drill
chuck
should
now
be
quite
snug
in
the
drill
press.
If
not,
repeat
steps
1-3,
making
sure
all
oil
or
cosmolene
is
removed.
-
10
-

B.
CHUCK
REMOVAL
FIGURE
7
To
remove
the
chuck
and
taper:
1.
Adjust
the
stationary
depth
to
three
inches
(see
depth
instructions).
2.
Turn
spindle
manually,
lining
up
the
spindle
and
quill
key
hole.
3.
Insert
key
through
hole
in
spindle
with
the
tapered
edge
facing
down
(See
Figure
7).
4.
When
the
tapered
edge
of
the
key
contacts
the
top
of
the
taper,
hold
the
chuck
with
one
hand
and
tap
the
key
lightly
with
a
hammer
until
the
taper
and
chuck
fall
out.
Do
not
allow
the
taper
and
chuck
to
fall
onto
the
table.
VIII.
GETTING
READY
TO
USE
YOUR
DRILL
PRESS
Now
that
your
drill
press
is
assembled
and
in
place,
you
are
ready
to
begin
using
it.
If
used
properly,
your
drill
press
is
a
safe
and
easy
machine
to
operate.
If
used
carelessly
it
can
inflict
serious
injury.
For
your
own
protection,
please
read
and
follow
these
safety
precautions.
•
While
operating
this
machine,
do
not
wear
jewelry,
loose
clothing,
necklaces
or
neckties.
Long
sleeves
on
shirts
should
be
rolled
up
or
securely
buttoned.
•
Persons
with
beards
and/or
long
hair
should
consider
the
use
of
a
hat,
hairnet
or
similar
protective
equipment.
•
Always
use
face/eye
protection
when
operating
the
drill
press.
A
full
face
shield
will
afford
the
best
protection
followed
by
safety
glasses
with
side
shields.
-
11
-

•
All
adjustments
or
maintenance
should
be
done
with
the
power
off
and
the
drill
press
unplugged.
•
Never
use
tools
that
are
in
poor
condition.
Cutting
tools
that
are
dull
or
damaged
are
difficult
to
control
and
may
cause
serious
injury.
•
Thoroughly
dean
the
machine
and
surrounding
area
after
use.
•
Perform
machine
inspection
and
maintenance
service.
•
If
you
have
questions
about
your
drill
press,
ask
a
professional
or
an
experienced
user.
•
Never
attempt
to
clean
wood
or
metal
shavings
from
drill
bits
while
the
drill
press
is
running.
•
Workpiece
must
be
held
securely
in
place
using
a
drill
press
vise
or
clamp.
•
Never
use
a
tapered
shank
bit
or
a
square
shank
bit
in
a
drill
chuck.
•
Use
the
correct
speed
for
the
size
of
bit
and
material
being
drilled.
•
Always
remove
the
key
from
the
chuck
before
starting.
•
Remove
waste
material
with
a
brush,
never
by
hand.
•
Feed
the
drill
bit
evenly
into
the
work
piece.
Back
the
bit
out
of
deep
cuts
to
cool
and
dean
the
bit.
•
Never
drill
sheet
metal
unless
securely
clamped
to
the
table.
•
Work
should
be
secured
so
as
to
avoid
drilling
into
table.
•
When
changing
speeds,
disconnect
machine
from
power
source.
IX.
OPERATIONS
Your
new
drill
press
is
a
simple
piece
of
equipment
to
set
up
and
operate.
It
is
a
versatile
tool
that
caul
be
used
to
perform
many
different
operations
such
as:
Drilling
Boring
Sanding
Mortising
Shaping
Machining
Drill
press
operation
is
simple,
yet
to
become
skilled,
considerable
practice
is
required.
-
12
-
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