Grossenbacher Systeme EP-300 User manual

DEVICE DESCRIPTION
EthernetPanel
Hardware EthernetPanel
Grossenbacher Systeme AG
Spinnereistrasse 10, CH-9008 St. Gallen
Phone [phone] / Fax [phone]
[e-mail] / www.gesys.ch
Grossenbacher Systeme GmbH
Ruhrstrasse 15, DE-63452 Hanau
Phone [phone]/ Fax [phone]
[email protected]
EP-300
DVS 48961-V4.0

EthernetPanel
Hardware EthernetPanel
DVS 48961 V3.0 © 2010 by Grossenbacher Systeme AG
Copyright
Keep documentation for future use!
This documentation is the intellectual property of Grossenbacher Systeme AG, which also has
the exclusive copyright. Any modification of the content, duplication or reprinting of this
documentation, as well as any distribution to third parties can only be made with the express
permission of Grossenbacher Systeme AG.
Grossenbacher Systeme AG does not accept any liability for damages arising from the use of
any incorrect or incomplete information contained in this documentation or any information missing
therefrom.
Grossenbacher Systeme AG reserves the right to make complete or partial modifications to this
document.
All brand and product names are trademarks or registered trademarks of the owner concerned
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EthernetPanel
Hardware EthernetPanel
© 2010 by Grossenbacher Systeme AG DVS 48961 V3.0 3
Proper use
The device must only be used for the applications specified in the
device description and only in conjunction with the components
recommended by Moeller GmbH.
Warning
Trouble-free and safe operation of the product can only be ensured if
the measures relating to proper transport, storage, assembly,
installation and careful operation are strictly observed.
The device must not be switched on when it is covered with
condensation. When changing its location from cold to warm allow the
device to acclimatize to the new conditions before commissioning.
No warranty claims will be recognized for faults arising from the
improper handling of the device.
The device should not be used for the implementation of any safety
functions relating to the protection of personnel and machinery.
No liability is accepted for claims for damages arising from a failure or
functional defect in the device.
All data specified in this document does not represent guaranteed
specifications in the legal sense.
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Safety instructions for the user
This device description contains the information required for the
proper use of the products described therein. Sections 1 to 10 address
technically qualified personnel and Section onwards addresses
personnel not requiring any technical knowledge.
Qualified personnel in the sense of the safety instructions given in this
device description or on the product itself are persons who:
as engineering personnel are either familiar with the safety concepts of
automation,
or as operating personnel, are instructed in the use of automation
components and are familiar with the contents of this device
description relating to the operation of the device,
or as commissioning or service personnel are suitably trained for the
repair of automation devices and are authorized to commission circuits
and devices/systems in accordance with standard safety engineering
principles.
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Contents
1Explanation of symbols ................................................ 7
2Introduction.................................................................... 9
3Device Versions........................................................... 11
3.1 Specification ......................................................................... 11
3.2 Accessories ..........................................................................12
4Features ....................................................................... 13
5Commissioning............................................................ 15
5.1 Overview of connections ......................................................15
5.2 Connecting the power supply ...............................................16
5.3 Fuse .....................................................................................16
5.4 Battery ..................................................................................16
5.5 Preparing the shield connections .........................................17
5.6 Connecting ETHERNET.......................................................18
5.7 Connecting the USB-Interface..............................................18
5.8 Connection for COM1 serial interface (RS232)....................19
5.9 CAN interface .......................................................................19
5.10 Inserting / Removing the CompactFlash™......................22
5.11 Expansion PC/104-Slot....................................................22
6Operation ..................................................................... 23
6.1 Startup / Shutdown behaviour ..............................................23
6.2 System-Settings ...................................................................23
7Mounting instructions................................................. 25
7.1 General mounting instructions..............................................25
7.2 Mounting in the front panel - General...................................25
7.3 Front panel cutout 5,7“ to 12.1“ ...........................................26
7.4 Mechanical dimensions - Frontside 5,7“ to 12.1“.................28
7.5 Mechanical dimensions - Rear side 5,7“ to 12.1 ..................32
8Notes on the touch-screen ......................................... 37
8.1 Basic touch-screen function .................................................37
8.2 Power up function test..........................................................38
9Backlight, contrast ...................................................... 39
9.1 Contrast................................................................................39
9.2 Backlight...............................................................................39
10 Diagnostics .................................................................. 39
11 Maintenance and repair............................................... 41
12 Technical data.............................................................. 43
13 Disposal........................................................................ 45
14 EU Conformity and Standards.................................... 47
15 Revision history........................................................... 49
16 Alphabetical index ....................................................... 51
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Hardware EthernetPanel
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1 Explanation of symbols
Danger warnings
The following information is for your personal safety and the prevention of
damage to the device described or connected devices.
Safety instructions and warnings for the prevention of danger to the life and
health of users or service personnel, and for the prevention of damage are
highlighted in this document by the following pictograms. “Warning” and
“Information” pictograms are shown in this document.
Warnings indicate the following:
Death, serious injury or substantial material damage may occur if the related
safety measures are not implemented.
The individual “Warning” pictograms have the following meaning:
Caution! General!
An instruction to be observed in order to ensure protection
against hazards and the safe operation of the device. The
specified procedure should be observed.
Caution! Electric shock!
Persons may be exposed to dangerous voltages that occur
in electrical systems. There is a danger of electric shock if a
live part is touched.
Caution! Observe ESD measures!
Electrostatic discharge may destroy electronic components.
Information pictograms indicate the following:
Important information about the product or the relevant section of the
document, requiring the particular attention of the reader.
The “Information” pictogram has the following meaning:
Indicates important and instructional information.
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Hardware EthernetPanel
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2 Introduction
Grossenbacher Systeme AG starts the openAutomation concept with the
EthernetPanel devices. They are based on a 266MHz-x86-CPU with
WindowsCE and Ethernet-on-board.
In the basic configuration the device can be used as „HMI“ or as a user
programmable „HMI-Open“ with Ethernet and USB onboard. The fieldbus
interfaces CANopen, ProfibusDP-Master/Slave or MPI are available
optionally.
With CoDeSys IEC-61131 Soft-PLC the device can be used as "HMI-
Control" with visualisation, integrated Soft-PLC and optionally local I/Os.
With the CoDeSys Motion-Control solution Soft-Motion the Soft-PLC can be
used as a Motion-Controller which is able to control drives from different
manufacturers within the PLC program.
An exchangeable Compact-Flash™ is used as mass storage device. Without
moving parts the devices are “at home” in rugged environment!
For fast, intuitive and fatigue free operation two approved touch-screen
technologies are available: the service free infrared touch-screen with
scratch free safety glass or the seamless resistive touch-screen.
Features:
• WindowsCE
• Touchscreen
• Geode 266MHz CPU
• Ethernet onboard
• Exchangeable CompactFlash™
• Profibus, MPI, CANopen (Option)
• Soft-Motion (Option)
• Local I/Os (Option)
The devices can be installed in control panels or control desks without any
problem. The devices are not designed for mobile use.
This device description is a reference for the technical data, installation,
terminals, commissioning, operation, and maintenance of all EthernetPanel
versions.
Additional documentation:
System description WindowsCE DVS 49631
System description CoDeSys Soft-PLC DVS 49634
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3 Device Versions
In this chapter all device versions of the EthernetPanels and available
accessories are specified.
3.1 S PECIFICATION
General features of all device versions:
Processor:
Geode 266MHz x86 CPU
Memory:
64MB
Mass storage: CompactFlash-Slot
NvSRAM: 32kByte
Interfaces: 1 x Ethernet 10/100
2 x USB Master
1 x RS232
1 x CAN
Power supply: 24VDC
EP-300-05I-000
Ord.No : 50 81 334
EthernetPanel 5,7” TFT 320x240 64k colours
Infrared touch-screen
EP-300-05R-000
Ord.No : 50 81 335
EthernetPanel 5,7” TFT 320x240 64k colours
Resistive touch-screen
EP-300-06I-000
Ord.No : 50 81 336
EthernetPanel 6,5” TFT 640x480 64k colours
Infrared touch-screen
EP-300-06R-000
Ord.No : 50 81 332
EthernetPanel 6,5” TFT 640x480 64k colours
Resistive touch-screen
EP-300-08I-000
Ord.No : 50 81 xxx
EthernetPanel 8,4” TFT 640x480 64k colours
Infrared touch-screen
EP-300-10I-000
Ord.No : 50 81 337
EthernetPanel 10,4” TFT 640x480 64k colours
Infrared touch-screen
EP-300-10R-000
Ord.No : 50 81 339
EthernetPanel 10,4” TFT 640x480 64k colours
Resistive touch-screen
EP-300-12I-000
Ord.No : 50 81 338
EthernetPanel 12” TFT 800x600 64k colours
Infrared touch-screen
EP-300-12R-000
Ord.No : 50 81 340
EthernetPanel 12” TFT 800x600 64k colours
Resistive touch-screen
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3.2 A CCESSORIES
Runtime-System
Ord.No : 50 56 816
RTS HMI Cex86EP
WindowsCE4.2 Professional Plus and EPAM-RTS
preinstalled on 128MB CompactFlash
Ord.No : 50 56 817
RTS HMI Cex86EP 3S
WindowsCE4.2 Professional Plus, EPAM-RTS and
Codesys-RTS preinstalled on 128MB CompactFlash
Ord.No : 50 56 818
RTS HMI Cex86EP QVGA
WindowsCE4.2 Professional Plus and EPAM-RTS
preinstalled on 128MB CompactFlash for 5,7” QVGA
Ord.No : 50 56 819
RTS HMI Cex86EP 3S QVGA
WindowsCE4.2 Professional Plus, EPAM-RTS and
Codesys-RTS preinstalled on 128MB CompactFlash
for 5,7” QVGA
CompactFlash™
Ord.No : 50 56 824
CompactFlash™ 128MB with WindowsCE Bootloader
(bootable for WindowsCE without licence)
Ord.No : 50 56 825
CompactFlash™ 256MB with WindowsCE Bootloader
Ord.No : 50 56 826
CompactFlash™ 512MB with WindowsCE Bootloader
Ord.No : 50 56 827
CompactFlash™ 1GB with WindowsCE Bootloader
Connector for power
supply
Ord.No : 12 17 017
3pol Phoenix Contact, MSTB2.5/3-ST-5.08
Profibus-DPM
(PC104)
Ord.No : 32 12 860
Profibus DP-Master; configurable Master/Slave/MPI
Profibus-DPS/MPI
(PC104)
Ord.No : 32 12 859
Profibus DP-Slave/MPI
2.CAN (PC104)
Ord.No : 32 10 167
2.CAN
Runtime-Licence
SoftMotion Single
Axis
Ord.No : 50 56 446
Licence label Soft-Motion for single axis (also multiple,
but uncoordinated)
Runtime-Licence
SoftMotion Multi Axis
Ord.No : 50 56 447
Licence label Soft-Motion for multi axis (incl. CNC,
CAM, Trafo)
Runtime-Licence
Codesys TargetVisu
Ord.No : 50 56 445
Licence label Codesys Target-Visualisation
Runtime-Licence
Codesys WebVisu
Ord.No : 50 56 448
Licence label Codesys Web- Visualisation
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4 Features
Feature Comment
Display
Display Size 5,7“ / 6,5“ / 8,4“ / 10,4“ / 12.1“
Type TFT 64k Colours
Touch-screen Infrared touch-screen Resolution 45 x 33 / 51 x 39 / 81 x 61 / 92 x 70
Resistive touch-
screen
Resolution 12 Bit (0-4096)
Realtime clock Yes Battery-backed
Processor Type GEODE™ SC1200
Clock 266MHz
Mass storage CompactFlash™ Type I and II (Microdrives™ supported)
Memory SDRAM MB 64MB
Retain memory NvSRAM kB 32kB
Exchangeable
memory
Floppy-drive
Memorystick
Type 1.44MB Floppy or Memorystick (optional via
USB)
Interfaces COM1 Type RS232, max. 115 kBit/s
COM2 Type RS232 internally for touch-screen
Ethernet Type 10 / 100 MBit/s
USB1 (1.0/1.1) Type 1.5 / 12 MBit/s
USB2 (1.0/1.1) Type 1.5 / 12 MBit/s
Keyboard Type Optional über USB
Mouse Type Optional via USB
Expansion-
Slot
PC/104 Type 8bit PC/104 Slot
(installation of modules only factory made)
Count 1 Slot
Power supply Type 24VDC, NOT isolated
Device cooling Type passive (fanless)
CompactFlash™ memory media are NOT suitable for
cyclical data logging due to the limited number of write
cycles (normally 100,000).
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5 Commissioning
5.1 O VERVIEW OF CONNECTIONS
No. Element Description
1 Function earth ÎKap. 5.2
2 24VDC power supply ÎKap. 5.2
3 Ethernet ÎKap. 5.6
4 USB 1+2 ÎKap. 5.7
5 COM1 ÎKap. 5.8
6 CAN ÎKap. 5.9
7 CompactFlash™ ÎKap. 5.10
8 PC/104 Slot ÎKap. 5.11
1
3 4 56
8
7
2
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5.2 C ONNECTING THE POWER SUPPLY
The EthernetPanel devices belongs to protection class 3. The system power
supply must be provided with a 24VDC SELV voltage (ÎSection 11). The
power supply is NOT isolated. The GND connection is directly connected to
the housing potential. The device is protected with a fuse (note
disconnection capacity ÎSection 11). A reverse polarity protective device is
used to protect the device in the event of reversed poles. Operation,
however, is only possible if the connection was made correctly.
Connections for the EthernetPanel must comply with specific, local
regulations.
The connection must be made as follows:
1. The cross-section of the power supply cable must be at least 0.75 mm²
and a maximum of 2.5 mm².
2. A flexible lead or wire can be used for the connection.
3. The current consumption (ÎSection 11) must be taken into account
when implementing the power supply.
4. The functional earth is not compulsory for operation. But it can help to
avoid disturbance caused by potential differences.
5. The GND connection is directly connected to the housing potential
6. For safety reasons the wires should be fixed together near by the
connector
The plug connector (socket connector with screw terminals) is supplied with
the device for connection.
Connector assignment
In the event of reverse connection and simultaneous
connection of a further 0V connection, e.g. GND
connection of the COM1 interface, the fault current flows
via this OV connection. If the housing is not lying well set
on the OV potential, the result can be destruction of the
device or of the external components!
For safety reasons the wires should be fixed together
near by the connector.
5.3 F USE
The device is protected with a fuse internally. The fuse can not be changed
by the user.
5.4 B ATTERY
The internal battery is used for backing up the real-time clock and has a
lifetime of at least 5 years. The battery can not be replaced by the user.
(plug connector: 3pol Phoenix MSTB2.5/3-ST-
5.08, RM 5.08mm, Phönix Ord.Nr 1757022)
Designation Function
+24 VDC +24VDC power supply
reserved
0 V 0V power supply
24VDC 0VDC
reserved !
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5.5 P REPARING THE SHIELD CONNECTIONS
The preparation of the data and signal cables is an important factor for the
electromagnetic compatibility (EMC) of the EthernetPanel, both in terms of
interference immunity and emission.
The RS232 and CAN interface are connected via D-Subminiature plug
connectors in accordance with DIN 41652. Only use metal or metallised
connector casings with a cable clamp for strain relief fastened or clamped
on the connector. The clamping of the cable shield ensures an optimum
contact area and a low impedance connection with the connector casing of
the EthernetPanel.
The following procedure is recommended for making the low-impedance
connection for the cable shield:
1. Strip the cable.
2. Shorten the exposed shield braid by approx. 3 cm.
3. Turn back the braid over the cable sheath.
4. Use a heat shrinkable tubing or rubber grommet to cover the exposed
cable sheath with the folded back shield braid so that 5 to 8 mm of
exposed cable shield is left at the sheath end and is cleanly covered at
the back.
5. Fit the connector
6. The cable is then fastened at the exposed shield braid and the cable
sheath below it directly underneath the cable clamp strap of the
connector casing.
Connection work should be carried out with special care
in order to ensure trouble-free operation.
The EMC values stated in the technical data can only be
guaranteed if the cables are prepared according to the
following specifications.
Metal or metallised
D-subminiature connector
Metallic
connector shroud
Fastening
screws
connector casing
Heat shrinkable
tubing for covering
the shield braid
Shield braid pulled
back over the
cable sheath
Strap for cable clamp
and contacting of the
cable shield with the
connector casing
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5.6 C ONNECTING T HE E THERNET
The Ethernet-Interface is compatible with standard IEEE 802.3
(10/100BASE-T).
The network connection is implemented via a Cat 5 cable with shield and
RJ45 connectors. The maximum cable length and transfer speed is limited
by the cable quality in EIA/TIA 568 TSB-36. In best case cable lengths up to
100m are possible.
Two diagnosis LEDs are available:
Orange: LINK (connection to HUB or to another device)
Green: ACT (sending or receiving)
Cables connected to the Ethernet must be laid separately from the low-
voltage cables.
To ensure disturbance-free operation, it is strongly
recommended to use network cables with shield.
Connector assignment
RJ45
connector
Pin No. Signal Description
1 TXD+
2 TXD-
3 RXD+
4 -
5 -
6 RXD-
Socket, 8pole 7 -
RJ45 8 -
5.7 C ONNECTING THE USB-I NTERFACE
The USB Interface is compatible to USB-standard Version 1.1
The use of the USB-Interface requires support by the operating system.
Cables connected to the USB must be laid separately from the low-voltage
cables.
A
CT LINK
3
USB1
USB2
1
2
3
4
5
6
7
8
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5.8 C ONNECTION FOR COM1 SERIAL INTERFACE (RS232)
The serial Interface COM1 is PC-compatible. This interface is not isolated.
The GND connection is implemented directly on the housing potential (Î
Section 11).
Connector Pin No. Signal Description
1 DCD
2 RXD
3 TXD
4 DTR Opional 5VDC
5 GND
6 DSR
7 RTS
Connector
9pole
8 CTS
SubD 9 RI Opional 5VDC
Opionally it is possible to provide 5V/0.5A on Pin 4 or 9.
This 5V power supply is short-circuit-proof.
The configuration can only be factory made.
Cables connected to the programming interface (Ethernet or serial) must be
laid separately from the low-voltage cables.
To ensure disturbance-free operation, it is strongly
recommended to use cables with shield.
5.9 CAN INTERFACE
The communication interface is defined in accordance with the CiA CAN
Specification V2.0 part B. The fully-integrated CAN unit supports the sending
and receiving of frames with an 11-bit identifier. The type of configuration
selected depends on the software protocol. The baud rate can be selected in
a wide range, and only the standard CiA baud rates are implemented.
CAN connector
Sub-D 9 Pole male
Connect
or
Pin No. Assignme
nt
Function
1 -
2 CAN
LOW
Negative data signal
3 GND Signal Ground (ground potential)
4 -
5 -
6 GND Signal Ground (ground potential)
7 CAN
HIGH
Positive data signal
8 -
9 -
Case Case Cable shield
1 2 3 4 5
6 7 8 9
5
5
94
83
72
61
5
94
83
72
61
1 2 3 4 5
6 7 8 9
6
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The CAN interface is NOT isolated.
The max. baud rate is 1MBit/s.
The terminating resistor must be implemented externally,
e.g. in the connector, and is not part of the device.
The CAN connector is not provided with a supply for
third-party devices.
A detailed description of the wiring is provided in the
“Codesys Soft-PLC” system description
Wiring instructions
The stations on the bus system are connected via fieldbus lines complying
with ISO 11898. The cables must accordingly have the following electrical
characteristics:
Parameter Abbreviation Unit Value Value Value Note
min. nom. max.
Impedance Z Ω108 120 132 Measured between two
signal lines
Specific
resistance
mΩ/m 70 For the receiver
module, the differential
voltage on the bus
cable depends on cable
resistance between it
and the sender
Cable delay ns/m 5 The mininum delay
between to points on
the bus is 0. The
maximum delay is
determined by the bit
timing and the delays of
the sender and receiver
circuits
The figure shows the minimum wiring with shielding between two bus
stations with the Sub-D connector as an example. A bus terminating resistor
(120 Ohm between Pin 2 and Pin 7 of the Sub-D connector) must be
connected at the beginning and the end of each CAN bus. Do not swap
around the two signal wires!
Protective ground
Shield
Interface 1
Protective ground
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