GrowSpan 500 Series User manual

1
Revision date: 04.15.19
©2019 GrowSpan
All Rights Reserved. Reproduction
is prohibited without permission. GB30_PURPLE
30' Wide Series 500 Static Blackout Components:
Monolament, Fixation & Sealing
PURPLE - Static
Blackout Components
Series 500 Greenhouse Kit w/Blackout System

2Revision date: 04.15.19
Color Coding
READ THIS BEFORE YOU BEGIN
Purchased greenhouse and all accessories & systems require a specific installation sequence. All components have
been separated into different categories based on common grouping and/or the chronology of installation. Each
category has been color coded. All parts within any given color category will be labeled accordingly, and each color
category will have its own respective instruction manual.
The following illustrates a highly recommended order in which all components should be installed.
IMPORTANT: There are some procedures that can occur simultaneously, depending on available assistants and
equipment, but there are some procedures that MUST be done in chronological order. Before you begin, review
below step recommendation and all technical documents to better understand overall building kit design.
Near the beginning of each color-coded instruction guide, you will find information to lead you through the installation
and assembly steps. This information identifies at what point during the assembly the respective components are
installed or attached to the main building frame.
Since we cannot anticipate changes made by the customer/contractor, all instructions assume the use of accessories
purchased from us to be used on the building the accessory was designed for. Each instruction guide presents the
basic steps to install the color-coded components.
When in doubt, consult the services of a qualified contractor experienced with the assembly of similar structures.
1RED - MAIN FRAME (Rafters, Purlins, Chord Support and Cabling)
ORANGE - END WALL FRAMING (Columns, Cross Beams and Door Framing)
BLUE - END WALL CLADDING (Polycarbonate, Termination and Flashing)
PURPLE - STATIC BLACKOUT (Monofilament, Fixation and Sealing)
BLACK - MOVABLE BLACKOUT (Fabric, Leading Edge, Motor and Drive Shaft)
GRAY - BLACKOUT SIDE POCKET (Framing and Polycarbonate)
2
3
6
7
8
PINK - AIR DISTRIBUTION (Fan, Vent Tube and Shutter)
4
5
GREEN - ROOF CLADDING (Film, Inflation Kits, and Roll-up Sides)

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Revision date: 04.15.19
All components that are color coded PURPLE represent the static blackout
components, which are components of the system that are fixed in place.
***Color coded components that MUST be installed before installing PURPLE:
If above color coded components have not yet been installed, put this manual down
and consult those manuals to install those components before returning.
If above color coded components have been installed, gather all components that
have been color coded with a PURPLE label or paint splotch, and continue on the
next page with the blackout installation.
ATTENTION: Recommended installation order is not critically definitive. Installation
of film cladding will protect the interior of the greenhouse from weather elements,
but it will also increase the temperature. Depending on personal preference and/or
availability of assistants and equipment, there are some procedures that can occur
before or simultaneously with this procedure.
Color coded components that can be installed before or at the same time as
PURPLE:
BLUE GREEN
Color Coding
RED ORANGE
PINK
GRAY
PURPLE
Static Blackout
Components
Installation Chronology MUST READ:

4Revision date: 04.15.19
Important Information
READ THIS DOCUMENT BEFORE YOU BEGIN
Thank you for purchasing a Series 500 greenhouse
kit with a black-out system. When properly assembled
and maintained, this product will provide years of
reliable service. These instructions include helpful hints
and important information needed to safely assemble
and properly maintain the system. Please read these
instructions before you begin.
If you have any questions during the assembly, please
contact customer service for assistance.
SAFETY PRECAUTIONS
• Wear eye protection.
• Wear head protection.
• Wear gloves when handling metal parts.
• Use a portable GFCI (Ground Fault Circuit
Interrupter) when working with power tools and cords.
• Do not climb on the frame during or after
construction. NEVER hang items from the system
components!
UNPACK AND IDENTIFY PARTS
The following steps will ensure that you have all the
necessary parts before you begin to assemble the
blackout system
Unpack the contents of the shipment and place where
you can easily inventory the parts. Refer to the Bill of
Materials/Spec Sheets.
1. Verify that all parts listed on the Bill of Materials/Spec
Sheets are present. If anything is missing or you
have questions, consult the Pictorial Parts Guide and
all diagrams for clarification, or contact Customer
Service.
NOTE: You do not need to open the plastic bags
containing smaller parts such as fasteners or
washers.
REQUIRED TOOLS
The following list identifies the main tools needed to
assemble the shelter and black-out system. Additional
tools and supports may be needed depending on the
structure, system, location, conditions and application.
• Tape measure or measuring device and marker to
mark locations on the pipes and rafters.
• Variable speed drills, impact drivers & drill bit set.
(Cordless with extra batteries works best.)
• Metal-cutting saws or tools to cut pipe and aluminum.
• Wrenches & impact socket set, hammer, and gloves.
• Adjustable pliers and self-locking pliers.
• Level 6' (or longer) preferred
• String line (or chalk line)
• Scissors or utility knife
• Ladders, work platforms, and other machinery for
lifting designed to work safely at system height.
• Safety equipment to protect head, eyes, hands & feet.
RECOMMENDED INSTALLATION CHRONOLOGY
The blackout system requires a specific installation
sequence. The follow pages illustrate a highly
recommended order in which the blackout system
components should be installed. This information
identifies at what point during the assembly a particular
component is to be installed or attached to the main
building frame.
1. Monofilament & Corner Cable Tensioners.
2. Monofilament Clips (MUST be installed before Panel
Fixation components--102197 channel).
3. Panel Sealing components (MUST be installed
before Blackout purlins).
4. Panel Fixation components.
5. Blackout Purlins (MUST be installed before corner
cables and monofilament wires).
6. Corner Cables.
7. Monofilament Wires.

5
Revision date: 04.15.19
Parts Identication
FA4482B
Tek Screw
100441
Magnetic Nut Setter
102197
Spring Channel
The following graphics will help identify the basic
parts of the frame. (Some parts are not shown.)
112569
Cable Clip
112570
Monofilament Wire
115177
Drive Pipe Clamp
111984
Keder Channel
115018Z046
Keder Sealing Strip
115198
Black-Out Tape
111983
Foam Tape
AS1002
Cable Clamp 113323
Monofilament Clip
113650
Wire Tensioner
AR3030
Corner Cable

6Revision date: 04.15.19
The monofilament tensioners are used to string lines of monofilament wire from one end header to the other. These
wire lines will serve as support, guiding tracks, and anti-billow agents for the shade/black-out material.
MEASURE & MARK MOUNT LOCATIONS
Each monofilament line consists of one (1) 113650 wire tensioner, attached at one end, and one (1) FA4482B Tek
screw with a neo-bonded washer attached at the other end (shown below). At one end wall, attach the 113650
tensioners. Starting in the center, install one 113650 tensioner below the header, and one above. From there, attach
a lower tensioner every 24". Attach an upper tensioner every 48". Repeat for Tek screws at the opposite end header.
See below for orientation details. Adjust as needed, but it is important to MIRROR locations exactly at each end.
Arrows indicate wire
tensioner locations.
NOTE: Additional end
framing removed for clarity.
48"
24"
IMPORTANT: If necessary, adjust wire
mounts left or right as needed to avoid
obstructions such as end wall columns,
mid-rafter webbing etc. Spacing is
approximate recommendation and not
critical, however, remember to mirror
accordingly on the opposite end.
ATTENTION: Dashed boxes above
indicate the locations along the header
prole where drive components will be
installed. Avoid installing wire tensioners
or brackets in these locations. Consult
BLACK manual for drive component
dimensions, and install accordingly.
Monolament Wire Mounts
ATTACH WIRE MOUNTS
Attach all upper and lower 113650 tensioners at one end header using FA4482 Tek screws. At the other end header,
install one Tek screw & neo-bonded washer every 24". Consult diagrams for orientation of hardware.
OUTSIDEOFGREENHOUSE
HORIZONTAL
BLACKOUT HEADER
SLIP-ON WIRE
BRACKET (113694)
HORIZONTAL
BLACKOUT HEADER
WIRE TENSIONER (113650)
INSIDE GREENHOUSE
**NOTE: WIRE TENSIONER BRACKETS SPACED EVERY 18" ON THE BOTTOM OF
FRONT ENDWALL HEADER (36” ON THE TOP) AND ARE TO BE PATTERNED AS SHOWN.
OUTSIDEOFGREENHOUSE
INSIDEGREENHOUSE
**NOTE: SLIP-ON WIRE TENSIONERS ARE TO MIRROR THE WIRE TENSIONER
BRACKETS ON THE FRONT HEADER OF THE GREENHOUSE (SPACED EVERY 18").
24
24
TEK SCREWS AND WASHERS
48

7
Revision date: 04.15.19
Corner Cable Wire Mounts
Arrows indicate wire
tensioner locations.
NOTE: Additional end
framing removed for clarity.
INSTALL CORNER CABLE WIRE MOUNTS
Each corner cable line consists of two (2) 113650 wire tensioners; one attached ON THE TOPSIDE at each end
header. At one end, attach the 113650 tensioners in locations shown below using FAG312B bolts & FALB01B nuts.
Field drill 5/16" attachment holes. Repeat for the other end. Verify wire tensioners are oriented towards the inside of
the greenhouse as shown.
Corner Cable
Wire Mount
Corner Cable
Wire Mount
ATTENTION: If completing this step before finishing end wall cladding, return to the BLUE manual at this point, and
return to this manual when ready.
Towards
INSIDE of
structure.
HEADER
FAG312B bolt &
FALF35B lock nut.
113650
wire tensioner
Pre-drill 5/16"
through-holes.

8Revision date: 04.15.19
INSTALL MONOFILAMENT WIRE CLIPS
Black-out System Installation
1. Consult diagram below and pages 6 & 7 and
install a 113323 monofilament tube clip at EVERY
monofilament wire & corner cable location at
EVERY mid-rafter header. It is important that clip
locations mirror the monofilament wire mount
locations. Note that the motor and rack drive
locations on the power rafter may interfere with
tube clip installation. It is acceptable to not install
tube clips at those locations on the power rafter
only, if necessary.
HELPFUL HINT: At every top and bottom
monofilament wire location, snap chalk lines from
one 113650 wire tensioner at one end wall to
the corresponding Tek screws & washers at the
opposite end wall, and install the monofilament
wire clips at the marks on every mid-rafter.
Consult diagrams below and technical documents at
the back of these instructions for location details.
IMPORTANT: Orientation of the monofilament clips
is critical. Use side view diagram to the right to
determine orientation of the monofilament wire clips.
Verify that the faces of the 113323 monofilament wire
clips are facing towards the end wall header with the
FA4482B Tek screws & neo-washers attached.
Tube clips are pushed into place over the 2"x2" rafter chord and will stay in place, once installed. Orient each clip so
that the monofilament support tab is on the side the monofilament will run in that location. See above.
Tube clips ARE attached to End Black-Out Header #1, but NOT in the the monofilament wire mount locations. These
tube clips serve as panel fixation components only. Attach in between the monofilament wire mounts on End Black-
Out Header #1.
Arrows indicate 113323
tube clip locations, based
on monolament wire mount
locations on page 6, and corner
cable locations on page 7.
End
Black-Out
Header #1
End
Black-Out
Header #2
113323
tube clip
113323
tube clip
Mid-Rafter
Headers
113323
tube clip
Monofilament
Wire
(installed later)
2"x2"
Header

9
Revision date: 04.15.19
Black-out System Installation
ATTACH PANEL SEALING COMPONENTS
ATTENTION: Dashed lines around the "x"s indicate
sections of keder channel to notch and discard. Notch
around obstruction areas, and where horizontal and
vertical sections meet for a uniform attachment surface.
NOTE: Leave approximately 1" to 2" of space between
the vertical and horizontal sections to allow for the
keder sealing strip to pass through (installed later).
X
X
X
1. Using FA4482B Tek screws, attach the 111984
sealing keder channel to the topside of all headers
except end black-out header #1. Keder channel
will follow the contour of the header tubes and
continue down the outside edge of the vertical
header as shown below.
ATTENTION: There will be obstructions preventing
the flat uniform surface to attach the keder
channels--webbing brackets, bolt heads & threads
etc. A certain high level of craftsmanship will
need to be exercised to attach over top these
obstructions. Notch around obstructions as best as
possible. See below.
2. Where the horizontal header meets the vertical
header, cut keder channel to fit, leaving 1" to 2"
of space between. Bottom of the vertical keder
channels to be level with the bottom of the vertical
header profile tube.
3. File sharp edges of keder channel where cut.
Consult diagrams below and technical documents at
the back of these instructions for location details.
IMPORTANT: Orientation of the 111984 sealing keder
channel is critical. Use side view diagram to the right
to determine orientation. Verify that the open channel
of the 111984 keder channel is facing towards the end
wall header with the 113650 wire tensioners attached.
End
Black-Out
Header #1
End
Black-Out
Header #2
113323
tube clip
111984
keder channel
CUT-AWAY
SIDE VIEW
Mid-Rafter
Headers
1"-2"

10 Revision date: 04.15.19
1. Once an entire run of keder channel has been installed on a rafter, slide a
continuous length of 115018Z047 keder sealing strip into the 111984 keder
channel along the entire contour of the profile. Cut to fit, if necessary.
HELPFUL HINT: For ease of installtion, slide the sealing strip through the
horizontal section of the keder channel first, leaving approximately 8' of sealing
strip dangling on either side. Then slide those dangling sections into the vertical
sections of keder channel from the top.
2. Once installed, use provided 115198 blackout-out tape, sealing caulk, etc. to
seal these locations for light leakage prevention. See below.
Black-out System Installation
INSERT KEDER SEALING STRIP
115018Z046
Keder Sealing Strip
115198
Black-Out Tape

11
Revision date: 04.15.19
1. Once an entire run of keder channel has been installed on a rafter, line the 2"x2" rafter underneath the keder
sealing strip with a continuous length of 111983 expanding foam tape along the entire contour of the profile. Cut to
fit where necessary.
2. Repeat for every bay.
Black-out System Installation
INSTALL EXPANDING FOAM SEALING TAPE
End
Black-Out
Header #1
End
Black-Out
Header #2
CUT-AWAY
SIDE VIEW
Mid-Rafter
Headers
111983
Foam Tape

12 Revision date: 04.15.19
Black-out System Installation
ATTACH PANEL FIXATION COMPONENTS
1. Using FA4482B Tek screws, attach the 102197
spring channel as shown to all headers except
end black-out header #2. Spring channel will
follow the contour of the header tubes and
continue down the outside edge of the vertical
header as shown below.
IMPORTANT: 102197 spring channel is to be
attached over the top of the installed 113323
monofilament wire clips. If clips have not been
installed at this point, reference page 8 and install
BEFORE attaching the spring channel.
2. Where the horizontal header meets the vertical
header, cut spring channel to fit, leaving 1" to 2"
of space between. Bottom of the vertical spring
channel sections to be level with the bottom of
the vertical header profile tube.
3. File sharp edges of spring channel where cut.
Consult diagrams below and technical documents at
the back of these instructions for location details.
IMPORTANT: Orientation of the 102197 spring
channel is critical. Use side view diagram to the
right to determine orientation. Verify that the open
channel of the 102197 spring channel is facing
towards the end wall header with the Tek screws &
neo-bonded washers attached.
End
Black-Out
Header #1
End
Black-Out
Header #2
CUT-AWAY
SIDE VIEW
Mid-Rafter
Headers
102197
Spring Channel

13
Revision date: 04.15.19
Black-out System Installation
BLACKOUT PURLIN INSTALLATION
Tensioning of the corner cables and monofilament wires (installed later) puts lateral pressure on the greenhouse end
walls. Blackout purlins reinforce the structure lengthwise, and help to prevent end walls from bowing inward.
Install blackout purlin components as shown in diagrams below. KEDER SEALING CHANNEL AND MONOFILAMENT
WIRE CLIPS MUST BE INSTALLED BEFORE INSTALLING BLACKOUT PURLINS. If those components have not
been installed, return to those instructions and do so before continuing with blackout purlin installation.
DIAGONAL PURLIN
MID RAFTER
HEADER
RAFTER
KEDER
(1x) 3/8" X 3" HEX BOLT [FAG363B]
(1x) 3/8" LOCK WASHER [FAMA38B]
[115362]
(2x) #14 X 1" TEK SCREW [FA4482B]
KEDER*
CROSS BEAM
1.5" X 1.5" SQUARE TUBE [115361]
KEDER*
CROSS BEAM
CROSS BEAM
COLUMN
PIPE CLAMP [115177]
KEDER*
CROSS BEAM
PURLIN
PIPE CLAMP [115177]
[105S156]
[105S156]
- (1X) 1/4" THREADED ROD
- (2X) 1/4" WASHER
- (2X) 1/4" LOCK NUT
[FAK14Z006]
[FAME16B]
[FALF15B]
- (1X) 1/4" THREADED ROD
- (2X) 1/4" WASHER
- (2X) 1/4" LOCK NUT
[FAK14Z006]
[FAME16B]
[FALF15B]
DIAGONAL PURLIN
MID RAFTER
HEADER
RAFTER
KEDER
(1x) 3/8" X 3" HEX BOLT [FAG363B]
(1x) 3/8" LOCK WASHER [FAMA38B]
[115362]
(2x) #14 X 1" TEK SCREW [FA4482B]
KEDER*
CROSS BEAM
1.5" X 1.5" SQUARE TUBE [115361]
KEDER*
CROSS BEAM
CROSS BEAM
COLUMN
PIPE CLAMP [115177]
KEDER*
CROSS BEAM
PURLIN
PIPE CLAMP [115177]
[105S156]
[105S156]
- (1X) 1/4" THREADED ROD
- (2X) 1/4" WASHER
- (2X) 1/4" LOCK NUT
[FAK14Z006]
[FAME16B]
[FALF15B]
- (1X) 1/4" THREADED ROD
- (2X) 1/4" WASHER
- (2X) 1/4" LOCK NUT
[FAK14Z006]
[FAME16B]
[FALF15B]
DIAGONAL PURLIN
MID RAFTER
HEADER
RAFTER
KEDER
(1x) 3/8" X 3" HEX BOLT [FAG363B]
(1x) 3/8" LOCK WASHER [FAMA38B]
[115362]
PURLIN
(2x) #14 X 1" TEK SCREW [FA4482B]
KEDER*
CROSS BEAM
1.5" X 1.5" SQUARE TUBE [115361]
PIPE CLAMP [115177]
KEDER*
CROSS BEAM
CROSS BEAM
COLUMN
PIPE CLAMP [115177]
KEDER*
CROSS BEAM
PURLIN
PIPE CLAMP [115177]
[105S156]
[105S156]
[105S156]
- (1X) 1/4" THREADED ROD
- (2X) 1/4" WASHER
- (2X) 1/4" LOCK NUT
[FAK14Z006]
[FAME16B]
[FALF15B]
- (1X) 1/4" THREADED ROD
- (2X) 1/4" WASHER
- (2X) 1/4" LOCK NUT
[FAK14Z006]
[FAME16B]
[FALF15B]
- (1X) 1/4" THREADED ROD
- (2X) 1/4" WASHER
- (2X) 1/4" LOCK NUT
[FAK14Z006]
[FAME16B]
[FALF15B]
DETAIL
A
DETAIL
A
DETAIL
A
DETAIL
C
DETAIL
B
DETAIL
B
DETAIL
C
115362
Diagonal Purlin
(attached to mid header)
NOTE: Unfasten existing bolt,
and reattach accordingly.
Spliced with
FA4482B Tek screws
115361
Diagonal Purlin
(attached to end header)
131S147
Reinforcement Purlin
131S147
Reinforcement Purlin
Each end bay support pipe consists of a section of
1.315" pipe attached to the underside of the header
profiles with 115859 support pipe brackets & 115858
U-bolts and one 116260 slipper clamp.
At each end and every first interior header rafter,
attach a 115859 support pipe bracket in the
indicated locations using FAG312B bolts and
FALB01B nuts.
IMPORTANT: Verify bracket locations on end rafters
and rst interior rafters are MIRRORED and that
no header brackets will obstruct the support pipes.
Support pipes MUST run perpendicular to the
rafters.
DETAIL
A

14 Revision date: 04.15.19
Dashed lines indicate
locations of corner cables.
Black-out System Installation
INSTALL CORNER CABLES
INSTALL UPPER CABLES
AS1002
Cable Clamp
AR3030
Upper Cable
1. Using the upper cable wire tensioners installed on top of
the end black-out headers, string AR3030 cable lengthwise
from one tensioner to the tensioner at the opposite end and
secure with AS1002 clamps. Tension until taut, but do not
over-tighten.
IMPORTANT: Tape loose ends of the cable to avoid
snagging on material when installed.
2. Using FA4482B Tek screws & 102921B neo-bonded
washers, secure AR3030 wire to the upper wire spacers
installed at each rafter as shown below.
3. To protect the black-out material from the upper cables,
install sections of 112569 PVC tube clip on the upper cables
in every bay, as shown below. Cut to fit between headers.
End Header
End Header
Rafter
Rafter
Mid Header
FA4482B Tek screw
&
102921B neo-bonded washer
AR3030
Cable
NOTE: Diagram shows only end headers and one mid
header for illustrational purposes. Install FA4482B Tek
screws and 102921B washers at each mid rafter.
IMPORTANT: Diagram may
not exactly reflect actual
frame. Applications are the
same. Adjust accordingly.
112569
Cable Clip
Step 1
Step 2
Upper Cable
112569 PVC tube clip
Step 3

15
Revision date: 04.15.19
Black-out System Installation
STRING AND TENSION MONOFILAMENT WIRES
1. Starting in the middle of the header profile, string
112570 monofilament wire from one wire tensioner
installed every 24" along one end wall header, to the
Tek screw wire anchor in the exact location along the
opposite end wall header.
2. Tie wire off around the wire anchor Tek screw, and
then tighten anchor screw to secure in place.
3. Snap monofilament wires into the tabs of the
corresponding 113323 tube clips at EACH mid rafter
header.
4. Crank wire tensioner until monofilament wire is taut.
DO NOT OVER-TIGHTEN.
5. Once tightened, cut excess monofilament wire from each end.
6. Repeat for each bottom and top wire tensioner.
DETAIL
A
DETAIL
A
DETAIL
B
DETAIL
C
DETAIL
B
DETAIL
C
MONOFILAMENT
BLACKOUT HEADER
WIRE TENSIONER
BRACKET
BLACKOUT HEADER
FA4482B Tek screw
&
102921B Neo-bonded washer
TUBE CLIP
MONOFILAMENT
MONOFILAMENT
BLACKOUT
HEADER
MONOFILAMENT
BLACKOUT HEADER
SLIP-ON BRACKET
CABLE CLAMP
WIRE TENSIONER
BRACKET
BLACKOUT HEADER
TUBE CLIP
MONOFILAMENT
MONOFILAMENT
BLACKOUT
HEADER
NOTE: CABLE CLAMP SHOWN AWAY FROM THE HEADER
FOR CLARITY. CABLE CLAMP MUST BE AS CLOSE AS POSSIBLE
TO THE BRACKET AND HEADER AS POSSIBLE.
MONOFILAMENT
BLACKOUT HEADER
SLIP-ON BRACKET
CABLE CLAMP
WIRE TENSIONER
BRACKET
BLACKOUT HEADER
TUBE CLIP
MONOFILAMENT
MONOFILAMENT
BLACKOUT
HEADER
NOTE: CABLE CLAMP SHOWN AWAY FROM THE HEADER
FOR CLARITY. CABLE CLAMP MUST BE AS CLOSE AS POSSIBLE
T
O THE BRACKET AND HEADER AS POSSIBLE.
112570
Monofilament
Wire

16 Revision date: 04.15.19
Additional Notes
Space below is reserved for customer notes.