GrowSpan 500 Series User manual

1
Revision date: 11.16.18
©2018 GrowSpan
All Rights Reserved. Reproduction
is prohibited without permission.
Series 500 Greenhouse Kit w/Blackout System,
Ventilation & Evaporative Cooling
GB30PVYELLOW
30' Wide Series 500 Evaporative Cooling Wall Kit:
All Standard Lengths
YELLOW - Evaporative
Cooling Wall

2Revision date: 11.16.18
Color Coding
READ THIS BEFORE YOU BEGIN
Purchased greenhouse and all accessories & systems require a specific installation sequence. All components have
been separated into different categories based on common grouping and/or the chronology of installation. Each
category has been color coded. All parts within any given color category will be labeled accordingly, and each color
category will have its own respective instruction manual.
The following illustrates a highly recommended order in which all components should be installed.
IMPORTANT: There are some procedures that can occur simultaneously, depending on available assistants and
equipment, but there are some procedures that MUST be done in chronological order. Before you begin, review
below step recommendation and all technical documents to better understand overall building kit design.
Near the beginning of each color-coded instruction guide, you will find information to lead you through the installation
and assembly steps. This information identifies at what point during the assembly the respective components are
installed or attached to the main building frame.
Since we cannot anticipate changes made by the customer/contractor, all instructions assume the use of accessories
purchased from us to be used on the building the accessory was designed for. Each instruction guide presents the
basic steps to install the color-coded components.
When in doubt, consult the services of a qualified contractor experienced with the assembly of similar structures.
1RED - MAIN FRAME (Rafters, Purlins, Chord Support and Cabling)
ORANGE - END WALL FRAMING (Columns, Cross Beams and Door Framing)
BLUE - END WALL CLADDING (Polycarbonate, Termination and Flashing)
YELLOW - EVAPORATIVE COOLING (Framing, Cooling Pads and Plumbing)
BROWN - END WALL VENT (Framing, Motor and Drive Shaft)
WHITE - VENTILATION (Exhaust Fans, Ceiling Fans and Light Traps)
PURPLE - STATIC BLACKOUT (Monofilament, Fixation and Sealing)
BLACK - MOVABLE BLACKOUT (Fabric, Leading Edge, Motor and Drive Shaft)
GRAY - BLACKOUT SIDE POCKET (Framing and Polycarbonate)
2
3
6
7
8
9
10
11
4GREEN - ROOF CLADDING (Film, Inflation Kits and Termination)
PINK - AIR DISTRIBUTION (Fan, Vent Tube and Shutter)
5

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Revision date: 11.16.18
All components that are color coded YELLOW represent the evaporative cooling wall
of the greenhouse.
***Color coded components that MUST be installed before installing YELLOW:
If above color coded components have not yet been installed, put this manual down
and consult those manuals to install those components before returning.
If above color coded components have been installed, gather all components that
have been color coded with a YELLOW label or paint splotch, and continue on the
next page with the evaporative cooling wall installation.
ATTENTION: Recommended installation order is not critically definitive. Installation
of film cladding will protect the interior of the greenhouse from weather elements,
but it will also increase the temperature. Depending on personal preference and/or
availability of assistants and equipment, there are some procedures that can occur
before or simultaneously with this procedure.
Color coded components that can be installed before or at the same time as
YELLOW:
BLUE
BROWN BLACK
GREEN
Color Coding
RED ORANGE
PINK
WHITE PURPLE
GRAY
YELLOW
Evaporative
Cooling Wall
Installation Chronology MUST READ:

4Revision date: 11.16.18
READ THIS DOCUMENT BEFORE YOU BEGIN TO
INSTALL THE EVAPORATIVE COOLING WALL.
Thank you for purchasing a Series 500 greenhouse
kit with a black-out system, ventilation & evaporative
cooling. When properly assembled and maintained,
this product will provide years of reliable service.
These instructions include helpful hints and important
information needed to safely assemble and properly
maintain the structure. Please read these instructions
before you begin.
If you have any questions during the assembly, contact
Customer Service for assistance.
SAFETY PRECAUTIONS
• Wear eye and ear protection.
• Wear gloves when handling metal.
• Use a portable GFCI (Ground Fault Circuit
Interrupter) when working with electric power tools
and cords.
Important Information
UNPACK AND IDENTIFY PARTS
The following steps will ensure that you have all the
necessary parts before you begin.
1. Unpack the contents of the shipment and place where
you can easily inventory the parts. Refer to the Bill of
Materials/Spec Sheets.
2. Verify that all parts listed on the Bill of Materials/Spec
Sheets are present. If anything is missing or you have
questions, consult the parts guide (below) and
all diagrams for clarification, or contact Customer
Service.
NOTE: At this time, you do not need to open the
plastic bags containing smaller parts such as
fasteners and clamps.
ASSEMBLY PROCEDURE
Following the instructions as presented will help ensure
the proper assembly of the evaporative cooling system.
The steps outlining the assembly process are as follows:
1. Verify that all parts are included in the shipment. Notify
customer service for questions or concerns.
2. Read these instructions and all additional
documentation included with the shipment before you
begin.
3. Gather the tools and assistants.
4. For best results, assemble the components in the
order they are presented in these instructions.
ELECTRICAL WARNING
CONSULT THE SERVICES OF A QUALIFIED
ELECTRICAL TECHNICIAN WHEN
INSTALLING THE WATER PUMP OR ANY
ELECTRICALLY POWERED ACCESSORIES.
REQUIRED TOOLS
The following list identifies the main tools needed to
assemble the system. Additional tools and supports may
be needed.
• Tape Measure and Marker
• Chalk Line
• PVC Cement and Pipe Thread Tape (included)
• Variable Speed Drill (cordless with extra batteries
works best) and Drill Bit Set.
• Driver to install 1/4" Lag Screws
• Hammer and Gloves
• PVC Pipe Cutting Tool
• Circular Saw (with blade to cut pipes)
• Jig Saw (with blade to cut pipes)
• Hand Level 4' (or longer) & Line Level
• Wrench Set or Adjustable Wrenches
• Socket Set with Ratchet
• Adjustable Pliers
• Flat Screwdriver (long)
• Ladder or work platform to work at the height of the
cooling system frame opening.

5
Revision date: 11.16.18
Important Information
To achieve the best results from your evaporative cooling
system, read and follow the instructions on this page and
throughout this guide.
Cooling Pads: Break-In Period
New cooling pads function best after preforming an initial
break-in procedure. Complete these steps before normal
operation begins:
1. Verify that pads have been installed according to the
information provided with those pads.
2. Turn on water pump for the evaporative cooling
system and adjust water flow using upper ball valve.
3. Pump water through the system and over the pads
for 24 to 36 hours depending on water hardness in
the area.
4. After completing Step 3, turn water off and inspect
the pads. Pads should be fully saturated with no dry
areas. If dry areas are present, inspect the supply
header tube for obstructions and consult the supply
header maintenance information near the back of
this guide. Check the spray hole angle and make the
necessary adjustments.
Cooling Pad Inspection, Cleaning, and Care
Daily inspection of the cooling pads during normal
operation will help to identify any areas that need
attention. Consult the following information to identify
issues common to most evaporative cooling systems.
• Controlling Scale Deposits
Water evaporation can lead to the deposit of solids on
the cooling pads. Water quality, environmental conditions,
and system operation can all contribute to the buildup of
solids.
Minimize or eliminate On/Off cycling of the system.
Set evaporative cooling system to run continuously to
minimize scale buildup on pads. Control water flow using
the upper ball valve above water screen. Allowing the
pads to dry out due to repeated cycling of the system
increases the deposits of solids on the pads; keep the
pads wet to reduce these deposits.
NOTE: Anytime air flows through wet pads, water should
also be running to keep pads wet and to increase flushing
of solids from the pads.
• Maintain Proper Water Level
Do not allow the bottoms of the cooling pads to sit in
water at any time. Submerged pad sections become
waterlogged and will deteriorate, which decreases pad
life. Adjust the water level as needed to prevent this
condition.
• Algae Growth and Treatment
Some environments and conditions can cause algae
growth on the cooling pads. In those instances, it may be
necessary to treat the water to reduce or eliminate algae.
Contact water conditioning experts in your area for details
and possible solutions.
• Diluting or Changing the Recycled Water
In instances where solids become concentrated in
the recycled water, deposits on the cooling pads can
increase. If this happens, dilute or change the water in
the sump. To dilute, drain water from and add it to the
system. Complete these steps:
1. Turn off the water pump and main water supply to the
system and attach a garden hose to the valve below
the water screen.
2. Close the valve above the water screen and open the
valve below the water screen.
3. Turn on the water pump and pump 1/4 to 1/2 of the
water from the sump, depending on the amount of
scaling on the pads. Use a bucket or barrel to gauge
gallons removed. A system with an 8" PIP drain
trough holds approximately 1.2 gallons per foot of
drain trough.
NOTE: To prevent pump damage, never allow sump
to run dry.
4. After flushing the desired amount of water from the
system, turn off the pump, close the lower valve, and
open the upper valve to its previous setting.
5. Turn main water back on and allow the system to fill
to the set water level.
6. Turn the water pump on and resume normal
operation.
NOTE: To completely change the water, pump all
water from the system, clean the sump, and refill to
resume normal operation. Do not allow the pump to
run when sump is empty.

6Revision date: 11.16.18
Parts Identication
Universal Cooling
Cell End Panel:
Dimensions depend
on system cool cell
height.
EVC060FP/EVC120FP
Front Panel
EVCDFS001
Deflector Splice Bracket
EVCFPS001
Front Panel Splice
EVCBBS001
Bottom Bracket
EVCTB001B
Top Bracket
EVCEPB001
End Panel Bracket
EVC060DPT/EVC120DPT
Drip Pan Tray
EVC060DF/EVC120DF
Deflector Shield
EVC060BPS/EVC120BPS
Back Pad Support.
End View
Sump Pump—actual
pump differs with the
system.
112285
WF2392 WF3511
112298
WF1530
WF2198
WF1982 WF6777
WF3300
WR1300 1" Valve
111150
WF1540
WF1574
WF6110
WR1095
Tape
WF6990
PVC Cement
WF6745

7
Revision date: 11.16.18
METAL FRAMING
Using the diagrams and tables on this and the next page, frame the rough opening for the cooling system on the inside
face of the BACK end wall. Read the following notes before you begin:
• Because the end wall cross bracing is 1.5"x1.5", and the end wall columns are 2", there will be a 1/2" gap between
the metal evaporative cooling wall framing and the end wall cross bracing. Before installing the evaporative cooling
wall framing, line the inside faces of the end wall cross bracing with 111983 expanding weather foam tape. This will
create a light deprivation seal at the perimeter of the evaporative cooling wall. See below diagrams.
• Line the outer edges of the previously installed vertical sections of tubing with 111983 tape, as shown below.
• Metal framing will "sandwich" the 111983 weather tape as it expands. Continue on the following page.
Evaporative Cooling System
NOTE: View as seen from
the inside looking out.
*diagram not to scale
*diagram not to scale
111983 Weather
Stripping
TOP VIEW
TOP VIEW
Outside
Outside
Outer
Edge
Inside
Inside
2"x2"
column
2"x2"
column
2"x2"
column
2"x2"
column
2"x3"
vertical
1.5"x1.5"
cross beam
1.5"x1.5"
cross beam
111983
tape
111983
tape
111983
tape
1.5"x1.5"
cross beam

8Revision date: 11.16.18
NOTE: View as seen from
the inside looking out.
ATTENTION: See following page for connection details..
ROUGH OPENING HEIGHT
Pad Height Clearance between top
and bottom stringer.
Outer Upright
Section
3'-0" (36") 2'-11" (35") S20P035 (35")
4'-0" (48") 3'-11" (47") S20P047 (47")
5'-0" (60") 4'-11" (59") S20P059 (59")
Rough Opening Height = Pad Height - 1".
Evaporative Cooling System
Rough Opening
(Inside-to-Inside): See TABLE
Outer Upright
S20P0XX
(see table above)
Outer Upright
S20P0XX
(see table above)
Upper Stringer
(R23P128, 105331 and R23S063)
Lower Stringer
(R23P128, 105331 and R23S063)
25' Rough Opening
(Inside-to-Inside) Equals
Length of Cooling Cells
• Upper and lower stringers are each assembled using a R23P128 plain tube, 105331 swaged tube and finished
with an R23S063 swaged tube. Splice swaged sections using FA4482B Tek screws.
• Consult diagrams and tables below to attach assembled stringers to the INSIDE surface of the end wall columns
using 111818 brackets and FA4482B Tek screws.
ATTENTION: Brackets for cooling system are spaced at 5' on-center. Consider this dimension when attaching the
stringers. Space the stringer fasteners so they will not interfere with the installation of the cooling system brackets.
If fasteners will be positioned at the same spot, countersink them below the stringer surface.
• Stringers to be installed level. Upper and lower stringer can extend beyond rough opening to allow for the
installation of water lines and electrical hookup. Stringer material that extends beyond rough opening can be cut to
length after system is installed.
IMPORTANT: Inside-to-inside edges of the upper and lower stringers (TABLE below) will be 2" shorter than the
inside-to-inside edges of the 1.5"x1.5" end wall framing for the evaporative cooling wall. See diagram below.
• Consult diagrams and tables to attach
outer upright sections between upper and
lower stringers using 111818 brackets and
FA4482B Tek screws.
IMPORTANT: Inside-to-inside edges of
the upright sections will be 25' apart and
will align with the centers of the previously
installed 2"x3" vent opening vertical tubes.
DETAIL
C
DETAIL
B
DETAIL
A
DETAIL
D

9
Revision date: 11.16.18
Evaporative Cooling System
(EVCBBS001)
BOTTOM BRACKET
(EVCBBG001)
BOTTOM BRACKET GUSSET
BOTTOM STRINGER
(1X) #14X1" TEK SCREW
(2X) #14X1" TEK SCREW
(2X) #14X1" TEK SCREW
END WALL COLUMN
(111818) BRACKET
(4X) #14X1" TEK SCREW
(111818) BRACKET
(4X) #14X1" TEK SCREW
PLAIN END STRINGER
SWAGED END STRINGER
(2X) #14X1" TEK SCREW
(4X) #14X1" TEK SCREW
(2X) #14X1"
TEK SCREW
(2X) #14X1" TEK SCREW
BOTTOM STRINGER
(4X) #14X1" TEK SCREW
(111818) BRACKET
2"X2" UPRIGHT
(111818) BRACKET
BOTTOM STRINGER
(EVCBBS001)
BOTTOM BRACKET
(EVCBBG001)
BOTTOM BRACKET GUSSET
BOTTOM STRINGER
(1X) #14X1" TEK SCREW
(2X) #14X1" TEK SCREW
(2X) #14X1" TEK SCREW
END WALL COLUMN
(111818) BRACKET
(4X) #14X1" TEK SCREW
(111818) BRACKET
(4X) #14X1" TEK SCREW
PLAIN END STRINGER
SWAGED END STRINGER
(2X) #14X1" TEK SCREW
(4X) #14X1" TEK SCREW
(2X) #14X1"
TEK SCREW
(2X) #14X1" TEK SCREW
BOTTOM STRINGER
(4X) #14X1" TEK SCREW
(111818) BRACKET
2"X2" UPRIGHT
(111818) BRACKET
BOTTOM STRINGER
(EVCBBS001)
BOTTOM BRACKET
(EVCBBG001)
BOTTOM BRACKET GUSSET
BOTTOM STRINGER
(1X) #14X1" TEK SCREW
(2X) #14X1" TEK SCREW
(2X) #14X1" TEK SCREW
END WALL COLUMN
(111818) BRACKET
(4X) #14X1" TEK SCREW
(111818) BRACKET
(4X) #14X1" TEK SCREW
PLAIN END STRINGER
SWAGED END STRINGER
(2X) #14X1" TEK SCREW
(4X) #14X1" TEK SCREW
(2X) #14X1"
TEK SCREW
(2X) #14X1" TEK SCREW
BOTTOM STRINGER
(4X) #14X1" TEK SCREW
(111818) BRACKET
2"X2" UPRIGHT
(111818) BRACKET
BOTTOM STRINGER
DETAIL
B
CUT-AWAY SIDE VIEWS
TOP BOTTOM
DETAIL
A
DETAIL
C
DETAIL
D
X
1"
2"X2" COLUMN
2"X3" EVAP WALL STRINGER
1.5"X1.5" CROSS BEAM
1"
2"X3" EVAP WALL
BOTTOM STRINGER
2"X2" COLUMN
1.5"X1.5"
CROSS BEAM
VENT OPENING
OPENING
EVAP WALL
X
X
1"
2"X2" COLUMN
2"X3" EVAP WALL STRINGER
1.5"X1.5" CROSS BEAM
1"
2"X3" EVAP WALL
BOTTOM STRINGER
2"X2" COLUMN
1.5"X1.5"
CROSS BEAM
VENT OPENING
OPENING
EVAP WALL
X
X
1"
2"X2" COLUMN
2"X3" EVAP WALL STRINGER
1.5"X1.5" CROSS BEAM
1"
2"X3" EVAP WALL
BOTTOM STRINGER
2"X2" COLUMN
1.5"X1.5"
CROSS BEAM
VENT OPENING
OPENING
EVAP WALL
X
X
1"
2"X2" COLUMN
2"X3" EVAP WALL STRINGER
1.5"X1.5" CROSS BEAM
1"
2"X3" EVAP WALL
BOTTOM STRINGER
2"X2" COLUMN
1.5"X1.5"
CROSS BEAM
VENT OPENING
OPENING
EVAP WALL
X
111983
tape
111983
tape

10 Revision date: 11.16.18
ASSEMBLE DRAIN TROUGH (8" PLASTIC IRRIGATION PIPE–PIP) FOR EVAPORATIVE COOLING SYSTEM
The drain trough of the evaporative cooling system includes different combinations of 8" diameter PIP (plastic irrigation
pipe). The 8" PIP may consist of tubing with two plain ends or one plain and one belled end. (For some systems,
couplers to join two pipes with plain ends maybe included.) Before assembly, lay out all drain trough components to
ensure you have arranged them correctly. Complete these steps to assemble the drain trough:
1. Each 8" diameter pipe includes cut lines. Align all cut lines on the individual tubes with each other before you glue
sections together.
Apply cement in a well-ventilated area. Read the cement container information for additional precautions.
2. Clean the ends of pipe (and couplers if present) and let dry if needed.
3. Connect all sections of 8" diameter pipe by inserting plain ends into belled ends. Use pvc primer and cement to
splice. Some evaporative cooling systems may require 112762 couplers.
4. Set the assembly aside to allow the cement to set. You must cement sections together before cutting. Apply
primer and cement according to instructions on containers.
5. Continue with the next procedure.
Alignment lines marked on each tube.
8" PIP
8" PIP
Evaporative Cooling System
ATTENTION: Length of drain trough will be the
length of cooling cell plus a few extra feet. The
additional length allows you to shift 8" pipe position
in bottom brackets to prevent coupling (if equipped)
interference with any bottom bracket.
Verify plain end of drain trough is positioned towards
the reservoir. Belled ends will not splice with
reservoir opening.
Slide extra pipe toward end where reservoir will be
positioned. If needed, cut assembled drain trough to
desired length once reservoir position is determined
and opening for drip pan tray has been cut. See that
procedure later in this guide.
Consult all technical drawings included with your
building if equipped with a blackout system for
additional details before cutting drain trough.
If equipped, never remove belled end of any 8"
PIP. Some systems use couplers.
Belled End Splice
(or 112762 coupler)
Belled End Splice
Coupler Splice Transfer lines onto belled end (or
coupler) to keep 8" tubes aligned.

11
Revision date: 11.16.18
Evaporative Cooling System
INSTALL BACK PAD SUPPORT AND BOTTOM BRACKETS
After constructing the rough opening for the system, install the Back Pad Support (EVC060BPS and/or EVC120BPS)
using FA4482B Tek Screws. Secure Bottom Brackets (EVCBBS001) to the stringers using Bottom Bracket Gussets
(EVCBBG001) and FA4482B Tek screws. Read these notes before proceeding:
• Butt the ends of the individual back pad supports together and secure to stringer. Do not overlap ends.
• Snap chalk lines along the stringers to install back pad support sections and bottom brackets level.
• See Table C and other diagrams to properly space and install the bottom brackets (EVCBBS001).
COMPONENT SPACING
Pad Height Distance between top of bottom
bracket and top of back pad support.
3'-0" 3'-1/2" (36.5")
4'-0" 4'-1/2" (48.5")
5'-0" 5'-1/2" (60.5")
6'-0" 6'-1/2" (72.5")
Back Pad Support—
EVC060BPS/EVC120BPS
End View
Bottom Bracket—EVCBBS001 ATTENTION: Install all bottom brackets level so
drain trough is level throughout the length of system
when it is set into the bottom brackets.
Space bottom brackets
at 5' on-center m/l.
Top of Back
Pad Support
1/2"
1/2"
Align back pad support
with inside frame opening.
Top of Bottom
Bracket
Rough
Opening
Back Pad
Support
chalk line
chalk line
(EVCBBS001)
BOTTOM BRACKET
(EVCBBG001)
BOTTOM BRACKET GUSSET
BOTTOM STRINGER
(1X) #14X1" TEK SCREW
(2X) #14X1" TEK SCREW
(2X) #14X1" TEK SCREW
END WALL COLUMN
(111818) BRACKET
(4X) #14X1" TEK SCREW
(111818) BRACKET
(4X) #14X1" TEK SCREW
PLAIN END STRINGER
SWAGED END STRINGER
(2X) #14X1" TEK SCREW
(4X) #14X1" TEK SCREW
(2X) #14X1"
TEK SCREW
(2X) #14X1" TEK SCREW
BOTTOM STRINGER
(4X) #14X1" TEK SCREW
(111818) BRACKET
2"X2" UPRIGHT
(111818) BRACKET
BOTTOM STRINGER
(See table above
for measurement)
NOTE: There is no
slope to the drain trough
when bottom brackets
are installed correctly.

12 Revision date: 11.16.18
INSTALL BACK PAD SUPPORTS AND BOTTOM BRACKETS---continued
Secure bracket using
EVCBBG001 gussets
and FA4482B screws.
Secure back pad support and top
brackets using FA4482B Tek screws.
Evaporative Cooling System
See COMPONENT SPACING
table below
Top of Back Pad Support and
bottom of Top Bracket.
End View
Back
Pad
Support
Bottom Bracket
1/2"
Top of Bottom
Bracket
Top of Bottom Stringer to top
of Bottom Bracket is 1/2".
COMPONENT SPACING
Pad Height Distance between top of bottom
bracket and top of back pad support.
3'-0" 3'-1/2" (36.5")
4'-0" 4'-1/2" (48.5")
5'-0" 5'-1/2" (60.5")
6'-0" 6'-1/2" (72.5")

13
Revision date: 11.16.18
INSTALL TOP BRACKETS
Consult the diagrams on this page to install the top brackets. Read the following notes before you proceed:
• Space all interior top brackets, those between the top brackets at each end, at 5' on-center.
• Consult the diagrams to set the end top bracket when you begin.
• Mount top brackets directly above the back pad support. Use the support to maintain alignment of brackets. See
diagram on previous page.
Top Bracket—EVCTB001B
Secure to stringer using
FA4482B Tek screws.
Space all interior top
brackets at 5' on-center.
10'- 0"
5'- 0"
3/8" from inside edge
to outside of bracket.
Set outer edge of top bracket
3/8" outside the edge of rough
opening. See Diagram B.
Set outer edge of top bracket
3/8" outside the edge of rough
opening. See Diagram A.
Diagram B: Front View of Top Bracket.
Back pad support is not shown.
Top Bracket
3/8"
Diagram A: Front View of Top Bracket.
Back pad support is not shown.
Top Bracket
3/8"
Evaporative Cooling System

14 Revision date: 11.16.18
INSTALL DEFLECTOR SPLICE BRACKETS AND DEFLECTOR SHIELD
Attach Deflector Splice Brackets (EVCDFS001) to the top bracket and attach Deflector Shield (EVC060DF and/or
EVC120DF) to splice brackets. Read the following notes before you begin:
• Attach one deflector splice bracket to each top bracket using 1/4" bolts, nuts, and washers. See exploded end
view below.
• Attach the deflector shield to the deflector splice bracket using FA4472B Tek screws and 100442 nut setter. Brace
the splice bracket with a block of wood during Tek screw installation to prevent bending of the bracket. Clamp the
deflector to the bracket with locking pliers for easier installation of the Tek screws.
• Butt the ends of each deflector shield together when attaching them to the splice brackets. Do not overlap the
ends.
FAME16B FALF15B
FAG104B
FAMF11B
FA4472B 100442 (1) Nut Setter
Deflector Splice
Bracket—
EVCDFS001
Deflector Shield—
EVC060DF and/
or EVC120DF
depending on
system length
and design.
FAG104B Bolt &
FAMF11B Washer
FAME16B Washer &
FALF15B Locknut
Deflector Splice
Bracket
Top Bracket
Back Pad
Support
Exploded End View
FA4472B Tek
Screw
Deflector
Shield
2"x3"
Top Stringer 2"x3"
Top Stringer
Deflector
Shield
The above diagram shows a
deflector splice bracket attached to
an end top bracket.
The above two diagrams show a deflector splice bracket attached
to an interior top bracket where two separate deflector shields
meet. Use the FA4472B Tek screws to secure all deflector shields
to the deflector splice bracket.
Evaporative Cooling System
2x3
Stringer
2x2
Column

15
Revision date: 11.16.18
Evaporative Cooling System
PREPARE TROUGH FOR DRIP PAN TRAY INSTALLATION
Complete these steps to prepare the trough assembly for installation:
1. With assistance, set the trough assembly in the bottom brackets attached to the metal frame.
2. Determine at which end the sump reservoir will be located. This will be the side opposite the direction the
evaporative cooling system was shifted, or the side with the most room. See diagram below.
3. Adjust assembly as needed to prevent coupler(s) (or belled end of pipe) from interfering with bottom brackets.
Couplers or pipe joints should not touch any bottom bracket. Main 8" PIP must be saddled in each bottom bracket
for proper drainage and final assembly. Verify BELLED end of the 8" PIP is towards the sump end.
Sump End
Assembled 8" Drain Trough
Assembled 8" Drain Trough
Position all couplers (or belled ends) so
they do not contact bottom brackets.
NOTE: There is no slope to the drain trough
when bottom brackets are installed correctly.
Evaporative Cooling Wall
8" PVC Drain Trough
IMPORTANT:
Verify that the
BELLED end of
the PVC is at the
sump end.

16 Revision date: 11.16.18
4. Verify that the trough assembly extends far enough beyond the frame at the sump end to reach the sump once it
is set in place. Minimum length is 12".
5. Using the rough opening of the frame as a guide, mark the length of the evaporative cooling system plus 1/2" inch
(1/4" beyond the opening at each end) on the top of the 8" trough. See diagram below.
6. Using a drill and 1/2" bit, drill a hole at each corner. See diagram. Use a twist drill bit; do not use a spade bit.
7. With an assistant, take a circular saw equipped with a blade for cutting plywood and make the long side cuts to
each end. During the cut do not allow the material to sag into the pipe. Wedge wood shims in the cut as needed
to prevent the blade from binding.
8. Use a jig saw to make clean end cuts and to finish the long cuts.
9. Remove all loose material and thoroughly clean the drain trough.
IMPORTANT: Any material left in the drain tube will wash through the system and ultimately clog the water
screen, header pipe outlets, and may damage the pump and related valves. You must clean the drain trough
before continuing with this procedure.
10. After cleaning the trough, place it in the bottom brackets (if it was removed for cutting) and continue with the next
procedure.
PREPARE TROUGH FOR DRIP PAN TRAY INSTALLATION—continued
Sump end of drain trough to include
an extended section to allow
connecting to sump. This end can
be shorten once the sump position is
determined.
Minimum length beyond cut is 12".
Cap this end of
the drain trough
after installation.
Hash lines show
portion of drain
trough to be removed
by saw cut.
Cut Section Dimension = Length of pads plus 1/2".
Side Cut Line
End Cut Line–
Use jig saw for
this cut.
Edge of Rough
Opening
1/4"
1/2" hole
drilled at
corners.
For Example: If your cooling system is 20' long, the
length of the cut section will be 20' + 1/2".
Evaporative Cooling System

17
Revision date: 11.16.18
PLACE DRIP PAN TRAY IN DRAIN TROUGH
With the drain trough in place, install the drip pan tray (or trays). Read the following notes before you begin:
• Secure the individual tray sections to the bottom stringer using the FA4482B Tek screws.
• For multiple tray sections, butt the ends together. Do not overlap ends.
• Use a flat screwdriver when installing the trays. An assistant is helpful. See diagrams below.
• When installed correctly, trays will align with the rough opening of the metal frame.
• Glue the 112761 end cap to the 8" drain trough.
Drip Pan Tray—EVC060DPT and/
or EVC120DPT depending on
system length and design.
Tek
Screw
112761 End Cap
glued to drain trough.
Install Tek screws through drip
pan tray lip and into the top
edge of the bottom stringer.
Glued
Joint
Sample Drain Trough
Evaporative Cooling System
FA4482B
100441 Nut Setter

18 Revision date: 11.16.18
INSTALL END PANEL BRACKETS
With the drip pan trays installed, attach the end panel brackets.
Read these notes before you begin:
• Attach end panel brackets to the drip pan tray at each end of
the drain trough.
• Use FA4472B Tek screws to secure end panel brackets to the
drip pan tray.
• Align brackets with the rough opening of the frame.
• End panel attaches to the outside of the end panel bracket.
Ensure there is enough clearance between bracket and drain
trough.
End Panel Bracket—
EVCEPB001 (2)
FA4472B
100442 (1) Nut Setter
End panel bracket aligned with
rough opening. This should leave
a slight gap between the bracket
and edge of drain trough.
Edge of Rough
Opening
8"
Pipe
End Panel
Bracket
Rough
Opening
TOP VIEW
FA4472B Tek
Screws
1/4"
Gap
Edge of
Rough
Opening
End Panel
Bracket
Cross Section View
Evaporative Cooling System

19
Revision date: 11.16.18
Evaporative Cooling System
INSTALL END PANELS
Install the two end panels. Read these notes before you begin:
• Secure each end panel to the metal frame using the FA4482B Tek screws.
• Secure each end panel to the end panel bracket using two (2) FA4472B Tek screws.
FA4472B
Tek
Screws
FA4482B
Tek
Screws
FA4472B & FA4482B
Tek Screws
100441 & 100442
Nut Setters
Universal Cooling Cell
End Panel: Dimensions
depend on system cool
cell height.
Height depends
on the system.

20 Revision date: 11.16.18
ASSEMBLE SUPPLY HEADER AND PLACE ON TOP BRACKETS
Complete these steps:
1. Locate the individual header tubes and WF1982 couplings for 1-1/2 pvc pipe. All header tubes include pre-drilled
holes evenly spaced throughout the length of the tube.
2. Align all spray holes and connect the tubes using WF1982 couplings and FA4472B Tek screws. DO NOT USE
CEMENT TO SECURE THE CONNECTION. Drive Tek screws as shown through each coupling and into the
header tubes. Do not to strip the threads in the pvc pipe.
3. With assistance, set the assembly in place on the top brackets and adjust its position. For lengths greater than 25',
set the header tubes in place on the support brackets and assemble.
WF1982
Coupling
WF1982
Coupling
Header Tube
Header Tube
Cement
Install FA4472B
Tek screws here.
No cement.
Install FA4472B
Tek screw here.
No cement.
Supply Header Length = Length of System + 1" m/l.
Sump End of the
Supply Header
A
WF1982
Coupling
FA4472B
100442 (1) Nut Setter
WF1982
Coupling WF3511 Ball Valve
WF6990 (1)
PVC Cement
Evaporative Cooling System
Evaporative Cooling Wall
8" PVC Drain Trough
IMPORTANT: Verify that plumbing
does NOT cross the threshold of
the header profile (dashed line). All
evaporative cooling wall components
must be installed inside this profile
area, or else it will obstruct blackout
system panel operation.
Tubes A & B: Cut tubes from the WF4140 pvc pipe sent with the system. See Step 6 on next
page for note about length. See diagram to the left for glued connections. Do not glue header
tubes to the couplers.
ATTENTION: See Step 6 (next
page) to install plug, tee, valve,
and Tubes A & B in this location.
WF3511
Ball Valve
Cement
A
112604 WF1384
B
Cement