Grundfos Oxiperm 164 D User manual

PERFORMANCE AND CONSUMPTION DATA
* This quick guide does not replace the IOM. Please refer to the IOM product detailed technical instructions
SYSTEM DESIGN
Oxiperm® 164 D Batch operation
1Oxiperm® 164 D electronics
2Connection for bypass water input
3Connection for the ClO2 solution line
output to the injection unit
4Suction line for the HCl dosing pump
5Suction line for NaClO2 dosing pump
6Shutt-o valve (by customer)
7Shut-o valve (by customer)
8Exhaust system for supporting rack (optional)
9Dilution tank with level monitoring (optional)
for batch operation
10 Solenoid valve
11 Flow meter
12 Precursor check valves
13 Reaction chamber
14 Ball check valve
15 Back pressure valve
HCl
NaClO2
ClO2
9
3
6
1
8
5
4
7
2
PAPA
14
13
12
11 10 2
3
15
ClO
2
preparation
capacity
p
max
[bar]
Consumption of
components
[l/h]
Consumption of bypass water [l/h]
(input pressure < p
max
)
Weight Type
continuous
operation
batch operation *)
0.5 - 2 g/l 2 - 3.3 g/l [kg]
[g/h] 50 Hz 60 Hz HCl NaClO
2
30 10 10 0.7 420 14 14 - 7.7 33 164-030D (DFI)
120 9 6 2.9 420 55 55 - 31 34 164-120D (DFI)
220 7 7 5.2 420 100 100 - 56 34 164-220D (DFI)
350 9 9 8.3 420 160 160 - 89 57 164-350D
700 9 9 16.5 900 320 320 - 179 62 164-700D
1000 9 9 24 900 450 450 - 258 66 164-1000D
1500 9 9 35 900 680 680 - 383 76 164-1500D
2000 9 6 48 900 900 900 - 517 82 164-2000D
grundfos Oxiperm batch mOde
quick reference guide
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GRuNDFOS OXIPERM BATCH MODE
QUICK REFERENCE GUIDE
SERVICE OPERATION
STARTUP MODE STARTING UP
VENTING
Manual Mode
Automatic Mode
CLEARINGS ALARMS
Single Alarm
F4
Multiple Alarm
F4
VIEWING ALARMS
Main Menu Logbook
F3
Active
alarms
F2
Main Menu
Main Menu
Automatic
Mode
F1
Manual
Mode
F2
Main Menu
Batch Concentration
Bypass Water
Start
Main Menu
Main Menu
Service Mode
F3
Service Mode
F3
ServiceMode
F3
Startup Mode
F2
Startup Mode
F2
Startup Mode
F2
Batch
Concentration
F1
Bypass Water
F2
Start?
F3
Enter
Concentration
F1=>
Enter Limit
F1=> . F1
Venting the Bypass lIne
Venting the HC1O2
Venting the NaC1O2
Venting the H2O Pump
Main Menu
Main Menu
Main Menu
Main Menu
Service Mode
F3
Service Mode
F3
Service Mode
F3
Service Mode
F3
Venting
F1
Venting
F1
Venting
F1
Venting
F1
Bypass Line
F1
HC1 Pump
F2
NaC1O2 Pump
F3
H2O Pump
F1 SYSTEM INFORMATION
CHECKING STATUS /
DISPLAYING INFORMATION
Main Menu
Main Menu Logbook
F3
Active
alarms
F2
SYSTEM CHOICE
Main Menu
Main Menu
System Choice / System Selection
To return to the main menu press Esc three times.
Service
Selection
F1
System
Selection
F1
System Type
F1
Operating
Mode
F2
Select System
based on model number
F1,F2,F3 >
Batch Mode
F1
SETUP
Code Function (optional)
Main Menu Setup
F2
Code Function
F1
Select Privileges
Operation=>Level 1=0
Unlimited=>Level 2=0
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GRUNDFOS OXIPERM BATCH MODE
QUICK REFERENCE GUIDE
11
10
15 14 13 12
4
3
5
2
1
6
789
17
18
16
SERVICE HOLD MIN. MANU
ALARMHOLD EXT. AUTO
NaClO2HCl
CONTROL AND DISPLAY ELEMENTS
LEGEND
Item1 •••••••••••• LED - dosing controller for NaClO2 flow
LED flashes with correctly set dosing controller
Item2 •••••••••••• LED for NaClO2 tankLED o, level OK
LED ashes with advanced empty alarmLED on, empty alarm
Item3 •••••••••••• LED for bypass water
LED on, bypass water OK
LED flashes if bypass water outside tolerance
Item4 •••••••••••• LED - dosing controller for HCl ow
LED flashes with correctly set dosing controller
Item5 •••••••••••• LED for HCl tank
LED o, level OK
LED ashes, advanced empty alarm
LED on, empty alarm
Item6 •••••••••••• Arrow keys for moving in the display menus
Item7 •••••••••••• Function keys F1, F2 and F3Selection possibility for
individual menu itemsFunction key F4 - reset
Item8 •••••••••••• “Enter” key, conrm inputs
Item9 •••••••••••• Escape key to cancel/switch over to submenu
Item10 •••••••••••Display, 4-line
Item11 ••••••••••• Master switch with EMERGENCY STOP function
Item12 ••••••••••• LED for alarms
LED on or flashing with alarm present
Item13 ••••••••••• Display of automatic or manual mode
LED flashes:manual control
LED on:automatic control
Item14 ••••••••••• LED for remote on/o mode
LED ashes: remote on/o by MIN contact for main water
LED on:remote on/o by external contact
Item15 ••••••••••• LED for servicing
LED flashes: system in service menu
Item16 ••••••••••• LED for alarms on the displayLED on or ashing with
alarm present
Item17 ••••••••••• Connection of display to PLC
LED on, connection OK
Item18 ••••••••••• LED for display
LED on, display in operation
DISPLAY MENU
Main Menu
Type 1, 2, etc.
Batch mode
Current input
Contact input
Manual control
Target value
external
Auto Mode
System
Selection
System type
Operating
mode
measurement
units
Manual Mode
Setup
language
Date/time
Program
version
Min. contact
water
Exhaust
enclosure
Bypass
min-time
Current output
Bus options
Auto start
Code function
Reset function
Logbook
Service mode
Venting
Startup mode
Test mode
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L-DIS-SL-01 Rev. 04-13 (US)
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Olathe, Kansas 66061
Phone: [phone]
Fax: [phone]
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2941 Brighton Road
Oakville, Ontario
L6H 6C9
Phone: [phone]
Fax: [phone]
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Boulevard TLC No. 15
Parque Industrial Stiva Aeropuerto
C.P. 66600 Apodaca, N.L. Mexico
Phone: [phone]
Fax: [phone]
Option
Ethernet Pro Bus
LAHH
ClO2
99 100 101 102 103 104 105 106 107 108
44 48 52 56 60 64 68 72 76 80
46 50 54 58 62 66 70 74 78 82
43 47 51 55 59 63 67 71 75 79
45 49 53 57 61 65 69 71 77 81
1 4 7 10 13 16 19 22 25 28
1 6 9 12 15 18 21 24 27 30
2 5 8 11 14 17 20 23 26 29
Option
RS 232 / 422 / 485
83 85 87 89 91 93 95 97
84 86 88 90 92 94 96 98
Auto
Alarm
N.O.
N.C.
N.O.
N.C.
N.O.
N.O.
N.C.
N.C.
Batch tank
LALL
LAL
HCl
H O
2
LAHH
Alarm
Gas mA
out
Stop
H O
2
min in
mA
110 112
109 111
NaCl O 2
32 34 36
31 33 35
38 40 42
37 39 41
out
L
N
PE
WIRING DIAGRAM
Power Supply
Analog Signal
Floating Outputs
Inputs
L N PE
Common
point
Shield
+8V
59 brown
+12V
43
NC
contact
IN/OUT -
GND
60
GND
NO
contact
IN/OUT +
IN
61 blue Dosing controller NaCIO2
IN
44 Batch tankCIO2 overow
1 2 3 Power supply - input
4 5 6 Power supply - output
10 11 12 HCI dosing pump
13 14 15 NaCIO2 dosing pump
7 8 9
16 17 18
19 20 21
22 23 24 Solenoid valve: bypass/pump
25 26 27
28 29 30
31 35 33 Fault
95 94 IN - 93 IN + Analog IN
45 46 Batch tankCIO2 max.
63 brown 64 62 blue Dosing controller HCI
69 brown 70 white 68 green Bypass water impeller meter
71 white 72 brown 73 green Hall-eect sensor, NaCIO2 pump
75 white 76 brown 74 green Hall-eect sensor, HCI pump
77 white 78 brown 79 green
57 58
81 80
83 84 Contact input, water meter
85 86 Remote on/o
87 88 Fault in gas warning equipment
89 90 Contact, main water min.
91 92
32 36 34 Adv. empty alarm HCI/NaCIO2
96 98 OUT - 97 OUT + Analog OUT
47 48 Batch tankCIO2 min.
51 brown 52 white Advanced empty alarm NaCIO2
53 green Empty alarm NaCIO2
54 green Empty alarm HCI
55 brown 56 white Adv. empty alarm HCI
65 66 67
37 41 39 Automatic
49 50 Batch tankCIO2 run dry
38 42 40 Tank run dry
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