GSI Group PNEG-1020 User manual

6", 8", and 10"
Bin Sweep Auger
Installation & Operation Manual
PNEG-1020
Date: 02-10-07

2 PNEG-1020 Bin Sweep Auger

PNEG-1020 Bin Sweep Auger 3
Table of Contents
Contents
Chapter 1 Introduction ....................................................................................................................... 5
Product Information ............................................................................................................. 5
General Information ............................................................................................................5
Electric Motor Drives ........................................................................................................... 5
Chapter 2 Safety .................................................................................................................................. 7
Safety Guidelines ................................................................................................................ 7
Safety Instructions ............................................................................................................... 8
Operator Qualifications ..................................................................................................... 11
Chapter 3 Safety Decals ................................................................................................................... 12
Chapter 4 6" and 8" Bin Sweep Assembly & Installation .............................................................. 14
Install the Motor Mount on the Flighting Drive End ........................................................... 14
Install the Pulley ................................................................................................................ 15
Position the Motor Mount Assembly and Tighten the Lock Collars ................................... 16
Install the Shield Support Bracket ..................................................................................... 16
Install the Torque Tube Clamp .......................................................................................... 17
Install the Shield ................................................................................................................ 17
Install the Bearing Clamp Brackets ................................................................................... 17
Attach the Flighting to the Shield ...................................................................................... 18
Wheel Assembly ............................................................................................................... 18
Install the Motor Mount Rods ............................................................................................ 19
Install the Pivot Pin Extension (If needed) ........................................................................ 20
Install the Bin Sweep into the Bin ...................................................................................... 20
Chapter 5 10" Bin Sweep Assembly & Installation ........................................................................ 21
Install the Motor Mount on the Flighting Drive End ........................................................... 21
Install the Pulley ................................................................................................................ 22
Position the Motor Mount Assembly and Tighten the Lock Collars ................................... 23
Install the Flighting ............................................................................................................ 23
Install the Bearing Bracket ................................................................................................ 24
Install the Sweep Flighting ................................................................................................ 24
Install the Flighting Shield ................................................................................................. 24
Assemble the Wheel Shaft ............................................................................................... 25
Install the Hanger Bearing Bracket ................................................................................... 25
Install the Wheel Shaft ...................................................................................................... 25
Install the Motor Mount Rods ............................................................................................ 26
Install the Pivot Pin Extension (If needed) ........................................................................ 26
Install the Bin Sweep into the Bin ...................................................................................... 27
Chapter 6 Startup .............................................................................................................................. 28
Perform Pre-start Checks .................................................................................................. 28
Start the Auger .................................................................................................................. 28
Chapter 7 Operation ......................................................................................................................... 30
Operate the Bin Sweep Auger .......................................................................................... 30

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Table of Contents
Chapter 8 Shutdown .........................................................................................................................31
Normal Shutdown ..............................................................................................................31
Emergency Shutdown .......................................................................................................31
Storage Preparation ..........................................................................................................31
Chapter 9 Maintenance ..................................................................................................................... 32
Maintain the Auger ............................................................................................................32
Chapter 10 Troubleshooting ............................................................................................................33
Chapter 11 Parts List ........................................................................................................................35
6" Bin Sweep Auger .........................................................................................................36
8" Bin Sweep Auger .........................................................................................................40
10" Bin Sweep Auger .......................................................................................................44
6", 8" and 10" Bin Sweep Auger Wheel Assembly ...........................................................46
Chapter 12 Warranty .........................................................................................................................47
Personnel operating or working around this equipment should read this manual. This
manual must be delivered with equipment to its owner. Failure to read this manual and
its safety instructions is a misuse of the equipment. Any misuse of the equipment may
void the warranty.

PNEG-1020 Bin Sweep Auger 5
Introduction
1. INTRODUCTION
1.1 Product Information
1. The Bin Sweep Auger includes a motor mount and drive assembly, auger, auger shield
assembly and rubber end wheel.
2. The unit will operate only in a round grain bin equipped with a center bin well in the bin floor.
NEVER enter a grain bin unless ALL power driven equipment has been shutdown. Disconnect and
lockout power before entering the bin or servicing the equipment.
1.2 General Information
1. We reserve the right to change, improve and modify products at any time without obligation
to make changes, improvements and modifications on equipment sold previously.
2. This new bin sweep auger has been engineered and manufactured to give years of
dependable service. The care and maintenance of this equipment will affect the satisfaction
and service obtained. By following the instructions and suggestions recommended, the
owner should receive quality service for many years. If additional information or assistance
should be required, please contact your dealer or the manufacturer.
3. It is important to check both the quantity of parts and their descriptions with the packing list
enclosed within each package. All claims for freight damage or shortage must be made by
the consignee within ten (10) days from the date of the occurrence of freight damage. The
consignee should accept the shipment after noting the damage or loss.
1.3 Electric Motor Drives
Electrical controls and wiring should be installed by a qualified electrician. The motor disconnect
switches and conductor cables should comply with the National Electrical code and any local
codes which apply. Reset and motor starting stations should be located so that the operator can
see that all personnel are clear of the equipment.
Note: Use an electric motor that operates at 1750 RPM. Use a 2.5" (6.35 cm) motor pulley
for a recommended auger speed of 625 RPM. Motor pulleys are not furnished with
the auger.
Note: Use an electric motor that operates at 1750 RPM. Use a 3" (7.62 cm) motor pulley
for a recommended auger speed of 525 RPM. Motor pulleys are not furnished with
the auger.
WARNING
WARNING

6 PNEG-1020 Bin Sweep Auger
Introduction
Note: The horsepower recommendations are for augering reasonably dry grain. High
moisture grain (greater than 15%) will require greater power for maximum
capacity. The maximum capacity will be less with high moisture grain than with dry
grain.
1. A magnetic starter should be used to protect the motor when starting and stopping. It
should stop the motor in case of power interruption, conductor fault, low voltage, circuit
interruption or motor overload. The motor must be restarted manually. Some motors have
built-in thermal overload protection. If this is the type of motor being used, use only those
with a manual reset.
2. The motor starting controls must be located outside the bin. They must NEVER be installed
on the Bin Sweep Auger inside the bin.
3. Disconnect and lockout the power before resetting motor overloads.
4. Disconnect and lockout the power before entering the bin.
5. Disconnect and lockout the power before servicing the equipment.
6. Position the reset and motor starting controls so that the operators have full view of the
equipment working.
There should ALWAYS be two (2) people in the work area.
7. Make sure electric motors are grounded.
Note: A main power disconnect switch capable of being locked only in the OFF position
should be used. It should be locked whenever work is being done on the Bin
Sweep Auger.
WARNING

PNEG-1020 Bin Sweep Auger 7
Safety
2. SAFETY
2.1 Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and
understand. This information relates to protecting personal safety and preventing equipment
problems. It is the responsibility of the owner/operator to inform anyone operating or working in
the area of this equipment of these safety guidelines. To help you recognize this information, we
use the symbols that are defined below. Please read the manual and pay attention to these
sections. Failure to read this manual and it’s safety instructions is a misuse of the equipment and
may lead to serious injury or death.
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in death or
serious injury.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
CAUTION used without the safety alert symbol indicates
a potentially hazardous situation which, if not avoided,
may result in property damage.
NOTE indicates information about the equipment that
you should pay special attention to.

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Safety
2.2 Safety Instructions
GSI’s principle concern is your safety and the safety of others associated with grain handling
equipment. We want to keep you as a customer. This manual is to help you understand safe
operating procedures and some problems which may be encountered by the operator and other
personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards and
precautions exist, and to inform all personnel associated with the equipment or in the area.
Safety precautions may be required from the personnel. Avoid any alterations to the equipment.
Such alterations may produce a very dangerous situation, where SERIOUS INJURY or DEATH
may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations which should be carefully followed in all cases. Authorities having jurisdiction should
be consulted before installations are made.
Operate Unload Equipment Properly
Make sure ALL equipment is locked in position before
operating.
NEVER start equipment until ALL persons are clear of the work
area.
Be sure all operators are adequately rested and prepared to
perform all functions of operating this equipment.
NEVER allow any person intoxicated or under the influence of
alcohol or drugs to operate the equipment.
NEVER work alone.
Make sure someone is nearby who is aware of the proper
shutdown sequence in the event of an accident or emergency.
ALWAYS think before acting. NEVER act impulsively around
the equipment.
NEVER allow anyone inside a bin, truck or wagon which is
being unloaded by an auger or conveyor. Flowing grain can trap
and suffocate in seconds.
Use ample overhead lighting after sunset to light the work area.
Keep area around intake free of obstacles such as electrical
cords, blocks, etc., that might trip workers.
NEVER drive, stand or walk under the equipment.
Use caution not to hit the auger when positioning the load.
ALWAYS lockout ALL power to the equipment when finished
unloading a bin.
Operate Unload
Equipment Safely

PNEG-1020 Bin Sweep Auger 9
Safety
Follow Safety Instructions
Carefully read all safety messages in this manual and
on your machine safety signs. Keep signs in good
condition. Replace missing or damaged safety signs.
Be sure new equipment components and repair parts
include the current safety signs. Replacement safety
signs are available from the manufacturer.
Learn how to operate the machine and how to use
controls properly. Do not let anyone operate without
instruction.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may
impair the function and/or safety and affect machine
life.
If you do not understand any part of this manual and
need assistance, contact your dealer. Read and Understand Manual
Install & Operate Electrical Equipment Properly
To avoid serious injury or death, stay away from unit
and make sure everyone is clear of all augers before
starting or operating the unit.
Electrical controls should be installed by a qualified
electrician and must meet the standards set by the
national electrical code and all local and state codes.
Disconnect and lock out all power sources before
installing wires/cables or servicing equipment.
Do not operate electric motor equipped units until
motors are properly grounded.
Disconnect power on electrical driven units before
resetting motor overloads.
Do not repetitively stop and start the drive in order to
free a plugged condition. Jogging the drive in this type
of condition can damage the equipment.
Electric Shock Hazard

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Safety
Prepare for Emergencies
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher
handy.
Keep emergency numbers for doctors,
ambulance service, hospital, and fire
department near your telephone.
Keep Emergency Equipment
Quickly Accessable.
Wear Protective Clothing
Wear close fitting clothing and safety
equipment appropriate to the job.
Safety glasses should be worn at all times
to protect eyes from debris.
Wear gloves to protect your hands from
sharp edges on plastic or steel parts.
Wear steel toe boots to help protect your
toes from falling debris.
A respirator may be needed if a hog house
has poor ventilation. Waste fumes can be
toxic.
Remove all jewelry.
Tuck in any loose or dangling shoe strings.
Long hair should be tied up and back.
Wear hard hat to help protect your head.
Eye Protection
Gloves
Steel Toe Boots
Respirator
Hard Hat