GSI Group PNEG-1020 User manual

6", 8", and 10"
Bin Sweep Auger
Installation & Operation Manual
PNEG-1020
Date: 02-10-07

2 PNEG-1020 Bin Sweep Auger

PNEG-1020 Bin Sweep Auger 3
Table of Contents
Contents
Chapter 1 Introduction ....................................................................................................................... 5
Product Information ............................................................................................................. 5
General Information ............................................................................................................5
Electric Motor Drives ........................................................................................................... 5
Chapter 2 Safety .................................................................................................................................. 7
Safety Guidelines ................................................................................................................ 7
Safety Instructions ............................................................................................................... 8
Operator Qualifications ..................................................................................................... 11
Chapter 3 Safety Decals ................................................................................................................... 12
Chapter 4 6" and 8" Bin Sweep Assembly & Installation .............................................................. 14
Install the Motor Mount on the Flighting Drive End ........................................................... 14
Install the Pulley ................................................................................................................ 15
Position the Motor Mount Assembly and Tighten the Lock Collars ................................... 16
Install the Shield Support Bracket ..................................................................................... 16
Install the Torque Tube Clamp .......................................................................................... 17
Install the Shield ................................................................................................................ 17
Install the Bearing Clamp Brackets ................................................................................... 17
Attach the Flighting to the Shield ...................................................................................... 18
Wheel Assembly ............................................................................................................... 18
Install the Motor Mount Rods ............................................................................................ 19
Install the Pivot Pin Extension (If needed) ........................................................................ 20
Install the Bin Sweep into the Bin ...................................................................................... 20
Chapter 5 10" Bin Sweep Assembly & Installation ........................................................................ 21
Install the Motor Mount on the Flighting Drive End ........................................................... 21
Install the Pulley ................................................................................................................ 22
Position the Motor Mount Assembly and Tighten the Lock Collars ................................... 23
Install the Flighting ............................................................................................................ 23
Install the Bearing Bracket ................................................................................................ 24
Install the Sweep Flighting ................................................................................................ 24
Install the Flighting Shield ................................................................................................. 24
Assemble the Wheel Shaft ............................................................................................... 25
Install the Hanger Bearing Bracket ................................................................................... 25
Install the Wheel Shaft ...................................................................................................... 25
Install the Motor Mount Rods ............................................................................................ 26
Install the Pivot Pin Extension (If needed) ........................................................................ 26
Install the Bin Sweep into the Bin ...................................................................................... 27
Chapter 6 Startup .............................................................................................................................. 28
Perform Pre-start Checks .................................................................................................. 28
Start the Auger .................................................................................................................. 28
Chapter 7 Operation ......................................................................................................................... 30
Operate the Bin Sweep Auger .......................................................................................... 30

4 PNEG-1020 Bin Sweep Auger
Table of Contents
Chapter 8 Shutdown .........................................................................................................................31
Normal Shutdown ..............................................................................................................31
Emergency Shutdown .......................................................................................................31
Storage Preparation ..........................................................................................................31
Chapter 9 Maintenance ..................................................................................................................... 32
Maintain the Auger ............................................................................................................32
Chapter 10 Troubleshooting ............................................................................................................33
Chapter 11 Parts List ........................................................................................................................35
6" Bin Sweep Auger .........................................................................................................36
8" Bin Sweep Auger .........................................................................................................40
10" Bin Sweep Auger .......................................................................................................44
6", 8" and 10" Bin Sweep Auger Wheel Assembly ...........................................................46
Chapter 12 Warranty .........................................................................................................................47
Personnel operating or working around this equipment should read this manual. This
manual must be delivered with equipment to its owner. Failure to read this manual and
its safety instructions is a misuse of the equipment. Any misuse of the equipment may
void the warranty.

PNEG-1020 Bin Sweep Auger 5
Introduction
1. INTRODUCTION
1.1 Product Information
1. The Bin Sweep Auger includes a motor mount and drive assembly, auger, auger shield
assembly and rubber end wheel.
2. The unit will operate only in a round grain bin equipped with a center bin well in the bin floor.
NEVER enter a grain bin unless ALL power driven equipment has been shutdown. Disconnect and
lockout power before entering the bin or servicing the equipment.
1.2 General Information
1. We reserve the right to change, improve and modify products at any time without obligation
to make changes, improvements and modifications on equipment sold previously.
2. This new bin sweep auger has been engineered and manufactured to give years of
dependable service. The care and maintenance of this equipment will affect the satisfaction
and service obtained. By following the instructions and suggestions recommended, the
owner should receive quality service for many years. If additional information or assistance
should be required, please contact your dealer or the manufacturer.
3. It is important to check both the quantity of parts and their descriptions with the packing list
enclosed within each package. All claims for freight damage or shortage must be made by
the consignee within ten (10) days from the date of the occurrence of freight damage. The
consignee should accept the shipment after noting the damage or loss.
1.3 Electric Motor Drives
Electrical controls and wiring should be installed by a qualified electrician. The motor disconnect
switches and conductor cables should comply with the National Electrical code and any local
codes which apply. Reset and motor starting stations should be located so that the operator can
see that all personnel are clear of the equipment.
Note: Use an electric motor that operates at 1750 RPM. Use a 2.5" (6.35 cm) motor pulley
for a recommended auger speed of 625 RPM. Motor pulleys are not furnished with
the auger.
Note: Use an electric motor that operates at 1750 RPM. Use a 3" (7.62 cm) motor pulley
for a recommended auger speed of 525 RPM. Motor pulleys are not furnished with
the auger.
WARNING
WARNING

6 PNEG-1020 Bin Sweep Auger
Introduction
Note: The horsepower recommendations are for augering reasonably dry grain. High
moisture grain (greater than 15%) will require greater power for maximum
capacity. The maximum capacity will be less with high moisture grain than with dry
grain.
1. A magnetic starter should be used to protect the motor when starting and stopping. It
should stop the motor in case of power interruption, conductor fault, low voltage, circuit
interruption or motor overload. The motor must be restarted manually. Some motors have
built-in thermal overload protection. If this is the type of motor being used, use only those
with a manual reset.
2. The motor starting controls must be located outside the bin. They must NEVER be installed
on the Bin Sweep Auger inside the bin.
3. Disconnect and lockout the power before resetting motor overloads.
4. Disconnect and lockout the power before entering the bin.
5. Disconnect and lockout the power before servicing the equipment.
6. Position the reset and motor starting controls so that the operators have full view of the
equipment working.
There should ALWAYS be two (2) people in the work area.
7. Make sure electric motors are grounded.
Note: A main power disconnect switch capable of being locked only in the OFF position
should be used. It should be locked whenever work is being done on the Bin
Sweep Auger.
WARNING

PNEG-1020 Bin Sweep Auger 7
Safety
2. SAFETY
2.1 Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and
understand. This information relates to protecting personal safety and preventing equipment
problems. It is the responsibility of the owner/operator to inform anyone operating or working in
the area of this equipment of these safety guidelines. To help you recognize this information, we
use the symbols that are defined below. Please read the manual and pay attention to these
sections. Failure to read this manual and it’s safety instructions is a misuse of the equipment and
may lead to serious injury or death.
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in death or
serious injury.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
CAUTION used without the safety alert symbol indicates
a potentially hazardous situation which, if not avoided,
may result in property damage.
NOTE indicates information about the equipment that
you should pay special attention to.

8 PNEG-1020 Bin Sweep Auger
Safety
2.2 Safety Instructions
GSI’s principle concern is your safety and the safety of others associated with grain handling
equipment. We want to keep you as a customer. This manual is to help you understand safe
operating procedures and some problems which may be encountered by the operator and other
personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards and
precautions exist, and to inform all personnel associated with the equipment or in the area.
Safety precautions may be required from the personnel. Avoid any alterations to the equipment.
Such alterations may produce a very dangerous situation, where SERIOUS INJURY or DEATH
may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations which should be carefully followed in all cases. Authorities having jurisdiction should
be consulted before installations are made.
Operate Unload Equipment Properly
Make sure ALL equipment is locked in position before
operating.
NEVER start equipment until ALL persons are clear of the work
area.
Be sure all operators are adequately rested and prepared to
perform all functions of operating this equipment.
NEVER allow any person intoxicated or under the influence of
alcohol or drugs to operate the equipment.
NEVER work alone.
Make sure someone is nearby who is aware of the proper
shutdown sequence in the event of an accident or emergency.
ALWAYS think before acting. NEVER act impulsively around
the equipment.
NEVER allow anyone inside a bin, truck or wagon which is
being unloaded by an auger or conveyor. Flowing grain can trap
and suffocate in seconds.
Use ample overhead lighting after sunset to light the work area.
Keep area around intake free of obstacles such as electrical
cords, blocks, etc., that might trip workers.
NEVER drive, stand or walk under the equipment.
Use caution not to hit the auger when positioning the load.
ALWAYS lockout ALL power to the equipment when finished
unloading a bin.
Operate Unload
Equipment Safely

PNEG-1020 Bin Sweep Auger 9
Safety
Follow Safety Instructions
Carefully read all safety messages in this manual and
on your machine safety signs. Keep signs in good
condition. Replace missing or damaged safety signs.
Be sure new equipment components and repair parts
include the current safety signs. Replacement safety
signs are available from the manufacturer.
Learn how to operate the machine and how to use
controls properly. Do not let anyone operate without
instruction.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may
impair the function and/or safety and affect machine
life.
If you do not understand any part of this manual and
need assistance, contact your dealer. Read and Understand Manual
Install & Operate Electrical Equipment Properly
To avoid serious injury or death, stay away from unit
and make sure everyone is clear of all augers before
starting or operating the unit.
Electrical controls should be installed by a qualified
electrician and must meet the standards set by the
national electrical code and all local and state codes.
Disconnect and lock out all power sources before
installing wires/cables or servicing equipment.
Do not operate electric motor equipped units until
motors are properly grounded.
Disconnect power on electrical driven units before
resetting motor overloads.
Do not repetitively stop and start the drive in order to
free a plugged condition. Jogging the drive in this type
of condition can damage the equipment.
Electric Shock Hazard

10 PNEG-1020 Bin Sweep Auger
Safety
Prepare for Emergencies
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher
handy.
Keep emergency numbers for doctors,
ambulance service, hospital, and fire
department near your telephone.
Keep Emergency Equipment
Quickly Accessable.
Wear Protective Clothing
Wear close fitting clothing and safety
equipment appropriate to the job.
Safety glasses should be worn at all times
to protect eyes from debris.
Wear gloves to protect your hands from
sharp edges on plastic or steel parts.
Wear steel toe boots to help protect your
toes from falling debris.
A respirator may be needed if a hog house
has poor ventilation. Waste fumes can be
toxic.
Remove all jewelry.
Tuck in any loose or dangling shoe strings.
Long hair should be tied up and back.
Wear hard hat to help protect your head.
Eye Protection
Gloves
Steel Toe Boots
Respirator
Hard Hat

PNEG-1020 Bin Sweep Auger 11
Safety
2.3 Operator Qualifications
1. The User/Operator must be competent and experienced to operate auger equipment.
Anyone who works with or around augers must have good common sense in order to be
qualified. These persons must also know and meet all other qualifications, such as:
1. Any person who has not read and/or does not understand all operation and safety
instructions is not qualified to operate any auger systems.
2. Certain regulations apply to personnel operating power machinery. Personnel under the
age of 18 years may not operate power machinery, including augers. It is your
responsibility, as owner and/or supervisor, to know what these regulations are in your
area or situation.
3. Unqualified or incompetent persons are to remain out of work area.
4. O.S.H.A. (Occupational Safety & Health Administration) regulations state: “At the time of
initial assignment and at least annually thereafter, the employer shall instruct every
employee in the safe operation and servicing of all equipment with which the employee
is, or will be involved”. Federal Occupational Safety & Health Standards for Agriculture.
Sub part D, Section 19287.57 (a) (6).
2. As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the
safe operating and safety procedures for this auger. We included this sign-off sheet for your
convenience and personal record keeping. All unqualified people are to stay out of the work
area at all times. It is strongly recommended that another qualified person who knows the
shutdown procedure is in the area in the event of an emergency. A person who has not read
this manual and understands all operating and safety instructions, is not qualified to operate
the machine.
Date Employees Name (Printed) Employees Signature
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

12 PNEG-1020 Bin Sweep Auger
Safety Decals
3. SAFETY DECALS
1. The images below show the location of the decals and safety signs which should appear
on the auger.
Note: Please remember safety signs provide important safety information for people
working near bin unloading equipment that is in operation. Any safety signs that
are worn, missing, illegible or painted over should be replaced immediately.
Obtain FREE replacements by contacting your dealer.
DC-1381
DC-1234
DC-1384
DC-1381

PNEG-1020 Bin Sweep Auger 13
Safety Decals
2. DANGER Sign No. DC-1395 was supplied with your bin unloading equipment. This safety
sign should be applied to the side of the bin near the bin opening, so it will be viewed by
people entering into the bin storage building. Do not cover any safety signs or any other
signs that are already there.
3. If the safety sign location suggested is not in full view because of equipment modifications,
other equipment in the area or any reason, then locate the safety sign in a more suitable
location.
4. Be certain the surface is clean, dry and free of dirt and oil. Peel paper backing from decals
and stick into place. The adhesive backing will bond on contact.
Note: Please remember, safety signs provide important safety information for people
working near bin unloading equipment that is in operation.
Note: If the Safety Sign cannot be easily read for any reason or has been painted over,
replace it immediately.
Additional Safety Signs may be obtained free of charge from your dealer,
distributor, or ordered from the factory.
Order SAFETY SIGN NO. DC-1395
DC-1395
.

14 PNEG-1020 Bin Sweep Auger
6" and 8" Bin Sweep Assembly & Installation
4. 6" AND 8" BIN SWEEP ASSEMBLY & INSTALLATION
4.1 Install the Motor Mount on
the Flighting Drive End
1. Assemble the flange bearings on each
side of the motor mount assembly, using
5/16" x 3/4" carriage bolts with lock
washers and nuts.
Figure 4.1-A
Figure 4.1-B
2. Tighten the carriage bolts and nuts.
Figure 4.1-C
3. Place a lock collar onto the shaft. Do not
tighten.
4. Place the motor mount assembly onto the
shaft making sure that the hinge of the
motor mount assembly is facing outward.
Note: The bearing and motor mount
assembly is placed on the end of the
flighting shaft that is the longest
without flight.
Figure 4.1-D
Flange Bearing
Motor Mount
Assembly
Tighten Hardware
With Wrench
Lock Collar
Motor Mount
Assembly

PNEG-1020 Bin Sweep Auger 15
6" and 8" Bin Sweep Assembly & Installation
5. Place the outer lock collar onto the shaft.
This lock collar will be located on the
opposite side of the motor mount
assembly as the first one. Do not tighten
the collar.
Figure 4.1-E
4.2 Install the Pulley
1. Place the pulley onto the shaft making
sure that the stub of the pulley is facing
inward toward the motor mount
assembly.
Figure 4.2-A
2. Turn the pulley wheel so that the roll pin
hole on the pulley shaft and the roll pin
hole on the tube align.
Figure 4.2-B
3. Insert a 5/16" x 2" roll pin into pin hole
located on the pulley stub. Drive the roll
pin, with a hammer and a punch, equally
through both sides of pulley.
Note: It may be necessary to pre-start the
roll pin. The pulley is separate from
the shaft as seen in Figure 4.2-C
corner picture.
Figure 4.2-C
Collar
Pulley with stub
facing inward
Pin Hole
5/16" x 2"
Roll Pin

16 PNEG-1020 Bin Sweep Auger
6" and 8" Bin Sweep Assembly & Installation
4.3 Position the Motor Mount
Assembly and Tighten the
Lock Collars
1. Slide the motor mount assembly toward
the pulley until there is an 1/8" to 1/4" gap
between each.
Figure 4.3-A
2. When the motor mount assembly is
positioned properly, tighten the lock
collars. To tighten the lock collars, use a
punch and hammer to drive the collar,
closest to the flighting, clockwise and the
collar, closest to the pulley, counter
clockwise, until tight. (noted in
Figure 4.3-B) Then proceed to tighten
with an 1/8" hex-head wrench.
(shown in Figure 4.3-C)
Figure 4.3-B
Figure 4.3-C
4.4 Install the Shield Support
Bracket
1. Mount the shield support bracket to the
motor mount assembly using two (2)
5/16" x 1" bolts, four (4) flat washers, two
(2) lock washers and two (2) nuts. Bolt the
shield support bracket to the inside of the
motor mount assembly.
Note: Do not completely tighten the bolt
on the shield support bracket. They
will be tightened later in the
assembly.
Figure 4.4-A
Motor Mount
Assembly
Use hammer and punch
to tighten collar clockwise
Shield Support
Bracket

PNEG-1020 Bin Sweep Auger 17
6" and 8" Bin Sweep Assembly & Installation
4.5 Install the Torque Tube
Clamp
1. Using four (4) 5/16" x 1" bolts, lock
washers, and nuts, attach the torque tube
clamps to the torque tube. Place the
torque tube clamps together first and
place the middle bolt on them to hold
them together. The tube will correspond
to the length of the sweep.
Figure 4.5-A
2. Slide the torque tube brackets onto the
torque tube. Do not tighten completely.
Figure 4.5-B
4.6 Install the Shield
1. Position the torque tube clamp
underneath the shield. Align holes in
torque tube clamps with holes in
backshield.
Figure 4.6-A
2. Tighten the bolts and nuts that hold the
tube to the torque tube clamps.
Figure 4.6-B
4.7 Install the Bearing Clamp
Brackets
1. Place a bronze bushing onto the flighting
shaft opposite the end of the motor mount
assembly. The middle bushing is already
pre-placed on longer models.
Figure 4.7-A
Torque Tube
Brackets
Torque Tube
Shield
Bronze Bushing

18 PNEG-1020 Bin Sweep Auger
6" and 8" Bin Sweep Assembly & Installation
2. Place the bearing clamps together over
both bronze bushings using one (1) 5/16"
bolt, lock washer and nut for each bearing
clamp. Tighten the bolts.
Figure 4.7-B
4.8 Attach the Flighting to the
Shield
1. Connect the shield support bracket and
the torque clamp to the shield using two
(2) 5/16" x 1" bolts, lock washers and nuts
as shown in Figure 4.8-A.
Figure 4.8-A
2. Connect the bearing brackets and the
torque tube clamps to the shield using
four (4) 5/16" x 1" bolts, washers and nuts
for each area as shown in Figure 4.8-B.
Figure 4.8-B
Note: Make sure to place the head of the
bolts on the inside of the shield with
the threaded end protruding to the
outside.
4.9 Wheel Assembly
1. Insert the sweep wheel shaft with non-
threaded end into the flighting tube
securing it with a 5/16" x 2" roll pin placed
in the hole located in the flighting tube.
Note: Make sure to place the 5/16" x 2" pin
in the inner positioned hole located
on the sweep wheel shaft leaving
one hole exposed.
Use a hammer and if needed a
punch to center the pin.
Figure 4.9-A
Bearing Clamps
Shield Support Bracket
Torque Tube Clamb
Sweep Wheel Shaft

PNEG-1020 Bin Sweep Auger 19
6" and 8" Bin Sweep Assembly & Installation
2. Insert the 5/16" x 1" pin into the hole on
the sweep wheel shaft. Drive the pin into
the shaft until it is centered in the wheel
shaft.
Figure 4.9-B
3. Place two (2) steel discs onto the shaft
followed by five (5) rubber discs, followed
by two (2) steel disc.
Figure 4.9-C
4. When finished, the wheel assembly
should appear as shown.
Figure 4.9-D
5. Place one (1) 3/4" lock washer and one
(1) 3/4" nut onto the shaft and tighten.
Figure 4.9-E
4.10 Install the Motor Mount
Rods
1. Place one (1) 3/4" nuts onto each of the
motor mount rods.
Figure 4.10-A
6" Sweep 8" Sweep Quantity
Steel 4" 5" 4
Rubber 4" 6" 5
4" Steel Disc
Total Wheel
Assembly

20 PNEG-1020 Bin Sweep Auger
6" and 8" Bin Sweep Assembly & Installation
2. Install both top motor mount clip and both
bottom motor mount clip onto the motor
mount rods with a two (2) 3/8" x 2-1/2"
carriage bolt, lock washer and nut.
Figure 4.10-B
3. Insert the threaded ends of the motor
mount rods into the motor mount. The
motor mount rods should be facing away
from the pulley as shown in
Figure 4.10-C.
Figure 4.10-C
4.11 Install the Pivot Pin
Extension (If needed)
1. Slide the pivot pin extension over the
pivot tube located on the motor mount
assembly.
Figure 4.11-A
4.12 Install the Bin Sweep into
the Bin
1. After removing all grain from the center
well and intermediate well, place the bin
sweep auger in the bin.
2. Place the pin, located on the sweep
motor mount, into the tube provided on
top of the well.
3. Lay the sweep auger on the pile of
sloping grain.
4. Use the extension tube between the
motor mount and the bin well, if desired.
5. Attach the suitable electric wiring to the
motor in a manner that will permit the
sweep to rotate around the bin.
Note: The motor starting controls must be
located outside the bin. They must
NEVER be installed on the sweep
inside the bin.
Top M o to r
Mount Strap
Bottom Motor
Mount Strap
Motor Mount Rods
Pulley
Pivot Pin