GSi 40 Series Instructions for use

36 Ft Diameter Bin
Models:
2.66 IN. CORRUGATION 40–SERIES BIN
WITH 10000 LB. PEAK LOAD ROOF
Construction Manual
PNEG-4036-10
Version 1.2
Date: 11-17-20
PNEG-4036-10

All information, illustrations, photos, and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.
2Pneg-4036-10 36 Ft Diameter Bin with 10K Roof

Contents
Chapter 1 Safety Precautions ....................................................................................................................7
Safety Guidelines for Bins............................................................................................................8
Cautionary Symbol Definitions......................................................................................................9
Safety Cautions.........................................................................................................................10
Safety Decals ...........................................................................................................................12
Safety Sign-off Sheet.................................................................................................................14
Chapter 2 General Overview....................................................................................................................15
General Information...................................................................................................................15
Anchor Bolt Charts ....................................................................................................................16
Tools Required for Construction..................................................................................................18
Guidelines for Proper Storage of Grain Bin Materials Prior to Construction.....................................18
Overview for a Typical Bin Installation .........................................................................................19
Guidelines for Construction Procedures and Lifting Jack Usage....................................................20
Guidelines for Placement of the Decal Sidewall Sheet..................................................................21
Chapter 3 Hardware Requirements..........................................................................................................23
Bolt and Nut Pairings.................................................................................................................23
Hardware for 2–Post Sidewall Sheets on Bins 18 to 60 Ft in Diameter ...........................................24
Hardware for 3–Post Sidewall Sheets on bins that are 18 to 90 Ft in Diameter and 105 Ft Bins
that are 27 Rings and Shorter.........................................................................................24
Bolt Torque Specifications..........................................................................................................25
Identifying Bolt Grades ..............................................................................................................26
Color Chart for Bin Hardware Bucket Lids ...................................................................................27
Bolt Identification.......................................................................................................................28
Bolt S-10260.............................................................................................................................28
Bolt S-7483...............................................................................................................................28
Bolt S-7485...............................................................................................................................29
Bolt S-7487...............................................................................................................................29
Bolt S-7486...............................................................................................................................29
Bolt S-7488...............................................................................................................................30
Bolt S-10261.............................................................................................................................30
Bolt S-10250.............................................................................................................................31
Bolt S-3728...............................................................................................................................31
Chapter 4 Assembling Sidewall Sheets ...................................................................................................33
Color Codes for Sidewall Gauge Identification .............................................................................33
Orientation Detail for Top Sidewall Sheets ...................................................................................34
Caulking Detail for Standard (Non-Laminated) Sheets..................................................................35
Caulking Detail for Laminated Quad Pattern Sheets.....................................................................37
Chapter 5 Base Angle Installation ...........................................................................................................39
Installing the Base Angle............................................................................................................39
Anchor Bolt Detail .....................................................................................................................41
Installing the Base Angle Shims .................................................................................................42
Anchor Bolt Washer Installation..................................................................................................43
Chapter 6 Stiffeners.................................................................................................................................45
Stiffener Part Number Description ..............................................................................................47
Color Codes for Stiffener Gauge Identification .............................................................................47
Standard Stiffeners....................................................................................................................48
Top Stiffeners............................................................................................................................49
Stiffeners Splice ........................................................................................................................50
Base Stiffeners .........................................................................................................................51
Base Boots ...............................................................................................................................52
Close-Punch Connection for a One-Ring Top Stiffener (15 – 16 Ga) and a Two-Ring Stiffener
(15 – 16 Ga) .................................................................................................................53
Pneg-4036-10 36 Ft Diameter Bin with 10K Roof 3

Close-Punch Connection for a One-Ring Top Stiffener (10 – 14 Ga) and a Two-Ring Stiffener (8
– 14 Ga) .......................................................................................................................53
Close-Punch Connection for a One-Ring Top Stiffener (10 – 14 Ga) and a Two-Ring Stiffener
(15 – 16 Ga) .................................................................................................................54
Two-Ring Top Stiffener (15 – 16 Ga) to a Two-Ring Stiffener (15 – 16 Ga) Connection....................54
Two-Ring Top Stiffener (8 – 14 Ga) to a Two-Ring Stiffener (15 – 16 Ga) Connection......................55
Two-Ring Top Stiffener (8 – 14 Ga) to a Two-Ring Stiffener (8 – 14 Ga) Connection .......................55
Close-Punch Connection for a Two-Ring Top Stiffener (16 Ga) to a Two-Ring Stiffener (16
Ga) ..............................................................................................................................56
Close-Punch Connection for a Two-Ring Top Stiffener (16 Ga) to a Two-Ring Stiffener (8 – 14
Ga) ..............................................................................................................................56
Two-Ring Stiffener (15 – 16 Ga) to a Two-Ring Stiffener (15 – 16 Ga) Connection ..........................57
Close-Punch Connection for a Two-Ring Stiffener (16 Ga) to a Two-Ring Stiffener (16 Ga) .............57
Two-Ring Stiffener (8 – 14 Ga) to a Two-Ring Stiffener (8 – 14 Ga) Connection..............................58
Close-Punch Connection for a Two-Ring Stiffener (8 – 14 Ga) to a Two-Ring Stiffener (8 – 14
Ga) ..............................................................................................................................58
Close-Punch Connection for a Two-Ring Stiffener (2 – 6 Ga) to a Two-Ring Stiffener (2 – 6
Ga) ..............................................................................................................................59
Two-Ring Stiffener (8 – 14 Ga) to a Close-Punch Base Stiffener (8 Ga) Connection........................59
Two-Ring Stiffener (8 – 14 Ga) to a Close-Punch Base Stiffener (8 Ga) Connection........................60
Two-Ring Stiffener (8 – 14 Ga) to a Close-Punch Base Stiffener (2 – 6 Ga) Connection ..................60
Two-Ring Stiffener (8 – 14 Ga) to a Close-Punch Base Stiffener (2 – 6 Ga) Connection ..................61
Close-Punch Connection for a Two-Ring Stiffener (8 – 14 Ga) to a Base Stiffener (8 Ga) ................61
Close-Punch Connection for a Two-Ring Stiffener (8 – 14 Ga) to a Base Stiffener (8 Ga) ................62
Close-Punch Connection for a Two-Ring Stiffener (2 – 6 Ga) to a Base Stiffener (2 – 6 Ga).............62
Close-Punch Connection for a Two-Ring Stiffener (2 – 6 Ga) to a Base Stiffener (2 – 6 Ga).............63
Two-Ring Stiffener (8 – 14 Ga) to a Base Stiffener (10 – 14 Ga) Connection ..................................63
Two-Ring Stiffener (8 – 14 Ga) to a Base Stiffener (10 – 14 Ga) Connection ..................................64
Two-Ring Stiffener (15 – 16 Ga) to a Base Stiffener (10 – 14 Ga) Connection ................................64
Close-Punch Connection for a Two-Ring Stiffener (15 – 16 Ga) to a Base Stiffener (10 – 14
Ga) ..............................................................................................................................65
Close-Punch Two-Ring Stiffener (2 – 6 Ga) to a Laminated Stiffener (2 Ga) with an Insert (10 –
12 Ga)..........................................................................................................................65
Close-Punch Two-Ring Stiffener (2 – 6 Ga) to a Laminated Stiffener (2 Ga) with an Insert (10 –
12 Ga)..........................................................................................................................66
Close-Punch Laminated Stiffeners (2 Ga) with Inserts (10 – 12 Ga)...............................................66
Close-Punch Laminated Stiffener (2 Ga) with an Insert (10 – 12 Ga) to a Laminated Base Stiff-
ener (2 Ga) with a Base Insert (10 – 12 Ga).....................................................................67
Base Stiffener (10 – 14 Ga) to a Base Boot Connection................................................................67
Close-Punch Connection for a Base Stiffener (10 – 14 Ga) to a Base Boot ....................................68
Close-Punch Connection for a Base Stiffener (8 Ga) to a Base Boot..............................................68
Close-Punch Connection for a Base Stiffener (2 – 6 Ga) to a Base Boot ........................................69
Close-Punch Connection for a Base Stiffener (6 Ga) to a Base Boot..............................................69
Close-Punch Connection for a Base Stiffener (8 Ga) to a Base Boot..............................................70
Close-Punch Laminated Base Stiffener (2 Ga) with Insert (10 – 12 Ga) to a Base Boot ...................70
Close-Punch Standard Stiffener to a 12–Bolt Pattern Laminated Stiffener with Insert......................71
12–Bolt Pattern Close-Punch Laminated Stiffeners with Insert ......................................................71
Close-Punch 12–Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with an Inserts to
a Base Boot..................................................................................................................72
Close-Punch 12–Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with an Inserts to
a Base Boot..................................................................................................................73
Chapter 7 Roof Assembly........................................................................................................................75
Installing the Roof Rafter Bracket to the Top Outside Stiffener.......................................................76
Installing the Eave clip and Intermediate Eave Angle to the Sidewall Sheet....................................77
Attaching the Center Collar Rafter Clips to the Rafter ...................................................................78
Assembling the Mounting Brackets to the Center Collar ...............................................................79
Center Collar Placement............................................................................................................80
4Pneg-4036-10 36 Ft Diameter Bin with 10K Roof

Assembling the Rafters..............................................................................................................81
Attaching the Rafter assembly to Roof rafter Bracket....................................................................83
Attaching the Rafter Assembly to Center Collar ...........................................................................84
Assembling Purlin Number 2 ......................................................................................................85
Assembling Purlin Number 1 ......................................................................................................86
Installing the Tension Rods ........................................................................................................87
Installing the Roof Panel Clip and Roof panel clip bracket.............................................................88
Installing the Temperature Cable Support Brackets (Optional) ......................................................89
Installing the Roof Panels ..........................................................................................................91
Installing the Roof Flashing ........................................................................................................94
Installing the Center Cap Plate ...................................................................................................96
Installing the Stand-off Plates.....................................................................................................97
Chapter 8 Accessories ............................................................................................................................99
Installing Roof Ladder Steps .................................................................................................... 100
Roof Ring Placement (Optional) ............................................................................................... 102
Installing a Roof Ring...............................................................................................................103
Installation of Peak–To– Exhauster Ladder Kit ........................................................................... 105
Preparation for Roof Exhauster Installation................................................................................ 107
Assembly of Roof Exhauster ....................................................................................................109
Installing Roof Exhauster Assembly.......................................................................................... 110
Installing the Conveyor Support Brackets (Optional) .................................................................. 113
Installing the Manway Cover .................................................................................................... 114
Ladder Section Assembly ........................................................................................................ 116
Inside Ladder Placement ......................................................................................................... 117
Installing Inside Ladder Bottom Bracket .................................................................................... 120
Guidelines for Installing a Sidedraw System .............................................................................. 121
Installing the Sidedraw Baffle Chute (Two Post Stiffener)............................................................ 124
Installing the Sidedraw Baffle Chute (Three Post Stiffener) ......................................................... 126
Installing the Sidedraw Discharge Chute ................................................................................... 128
Installing Wind Rings ...............................................................................................................134
Assembling Weather Cover for Roller Valve .............................................................................. 136
GSI Group, LLC Limited Warranty .........................................................................................137
Pneg-4036-10 36 Ft Diameter Bin with 10K Roof 5

NOTES
6Pneg-4036-10 36 Ft Diameter Bin with 10K Roof

Chapter 1: Safety Precautions
Safety Guidelines for Bins
Safety guidelines must be followed at all times. This manual is written to help you understand safe operat-
ing procedures and problems that can be encountered by the operator and other personnel when using
this equipment. Save these safety guidelines for future reference.
As owner or operator, you are responsible for understanding the requirements, hazards, and precautions
that exist and to inform others as required. Unqualified persons must stay out of the work area at all
times.
Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in
SERIOUS INJURY or DEATH.
This equipment must be installed in accordance with the current installation codes and applicable regula-
tions, which should be carefully followed in all cases. Authorities having jurisdiction must be consulted
before installations are made.
When necessary, you must consider the installation location relative to electrical, fuel and water utilities.
Personnel operating or working around equipment must read this manual. This manual must be delivered
with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the
equipment.
This product is intended for the use of grain storage only. Any other use is a misuse of the product.
Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall bun-
dles is by laying them horizontally with the arch of the sheet upward, like a dome. Sidewall sheets stored
on edge must be secured so that they cannot fall over and cause injury. Use care when handling and
moving sidewall bundles.
CAUTION
This product has sharp edges, which may cause serious injury. To avoid injury,
handle sharp edges with caution and always use proper protective clothing and
equipment.
ST-0035
8Pneg-4036-10 36 Ft Diameter Bin with 10K Roof

Chapter 1: Safety Precautions
Cautionary Symbol Definitions
Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential
safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we
use the symbols that are defined below.
Table 1-1 Description of the different cautionary symbols
Symbol Description
This symbol indicates an imminently hazardous situation which, if
not avoided, will result in serious injury or death.
This symbol indicates a potentially hazardous situation which, if not
avoided, may result in serious injury or death.
This symbol indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
This symbol is used to address practices not related to personal
injury.
This symbol indicates a general hazard.
This symbol indicates a prohibited activity.
This symbol indicates a mandatory action.
ST-0005
Pneg-4036-10 36 Ft Diameter Bin with 10K Roof 9

Chapter 1: Safety Precautions
Safety Cautions
Use Personal Protective Equipment
• Use appropriate personal protective equipment:
Eye
Protection
Respiratory
Protection
Foot
Protection
Hearing
Protection
Head
Protection
Fall
Protection
Hand
Protection
• Wear clothing appropriate to the job.
• Remove all jewelry.
• Tie long hair up and back.
ST-0004–1
Follow Safety Instructions
• Carefully read all safety messages in this manual and safety
signs on your machine. Keep signs in good condition.
Replace missing or damaged safety signs. Be sure new
equipment components and repair parts include the current
safety signs. Replacement safety signs are available from
the manufacturer.
• Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
• If you do not understand any part of this manual or need
assistance, contact your dealer.
ST-0002–1
10 Pneg-4036-10 36 Ft Diameter Bin with 10K Roof

Chapter 1: Safety Precautions
Maintain Equipment and Work Area
• Understand service procedures before doing work. Keep
area clean and dry
• Never service equipment while it is operating. Keep hands,
feet, and clothing away from moving parts
• Keep your equipment in proper working condition. Replace
worn or broken parts immediately
ST-0003–1
Prevent Roof Damage Due to Vacuum Pressure
• Roof damage can result from excessive vacuum or internal
pressure from fans or other air moving systems. The manu-
facturer does not warrant this type of roof damage.
• Adequate ventilation or “makeup air” devices should be pro-
vided for all powered air handling systems.
• The manufacturer does not recommend the use of down-
ward flow systems (suction).
• Severe roof damage can result from any blockage of air
passages.
• Running fans during high humidity or cold weather conditions
can cause air exhaust or intake ports to freeze.
ST-0028–1
Pneg-4036-10 36 Ft Diameter Bin with 10K Roof 11

Chapter 1: Safety Precautions
Safety Decals
The safety decals on your equipment are safety indicators which must be carefully read and understood
by all personnel involved in the installation, operation, service and maintenance of the equipment.
To replace a damaged of missing decal, contact us to receive a free replacement.
GSI Decals
1004 E. Illinois Street
Assumption, IL 62510
Phone: 1–217–226–4421
Location Decal No. Decal Description
Located next to
aeration system. DC-995 Caution Vacuum Pressure
12 Pneg-4036-10 36 Ft Diameter Bin with 10K Roof

Chapter 1: Safety Precautions
Safety Sign-off Sheet
Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety
instructions. This sign-off sheet is provided for your convenience and personal record keeping.
Date Employee Name Supervisor Name
ST-0007
14 Pneg-4036-10 36 Ft Diameter Bin with 10K Roof

2General Overview
Topics Covered in this Chapter
▪ General Information
▪ Anchor Bolt Charts
▪ Tools Required for Construction
▪ Guidelines for Proper Storage of Grain Bin Materials Prior to Construction
▪ Overview for a Typical Bin Installation
▪ Guidelines for Construction Procedures and Lifting Jack Usage
▪ Guidelines for Placement of the Decal Sidewall Sheet
General Information
General information, overview and instructions needed before performing work.
Read this manual carefully. This manual will provide instructions on building the sidewall and stiffeners.
You will also need to consult other instructions in building the bin.
These include, but may not be limited to:
• A stiffener and sidewall gauge layout chart. If such a chart is not included with this manual, contact
GSI.
• Roof instructions must be followed. Roof instructions are included in this manual.
• Ladders, roof stairs, roof handrails and other products are covered by separate instruction manuals.
Consult the appropriate accessory manual. Inside ladder instructions are included in this manual.
• Aeration systems and transitions are to be installed according to the instructions provided with the
system or transition.
• It is critical that the anchor bolts are installed and spaced correctly.
Pneg-4036-10 36 Ft Diameter Bin with 10K Roof 15

Chapter 2: General Overview
Anchor Bolt Charts
Prior to setting any anchor bolts, you must be sure to have the correct anchor bolt placement. This is very
critical for stiffener alignment during bin erection.
NOTE: Refer to the proper chart to find the anchor chord dimensions that correspond to the bin that is
being built.
Start with one anchor bolt and work from it to the left to locate one quarter of the anchor bolts then to the
right to locate another quarter of the bolts. Working off of the last anchor bolts in each quarter, locate the
remaining anchor bolts in the last two quarters.
Figure 2-1 Anchor bolt chords for 36 diameter 2–post bin
Radius Location of Bolt (B) Anchor Bolt Quantity
ft and in m
18 – 3-5/8 5.578 24
Chord (A) Length
ft and in m
1 4 – 9-3/8 1.457
2 9 – 5-3/4 2.889
3 14 – 1/8 4.270
4 18 – 3-11/16 5.580
522 – 3-7/16 6.793
6 25 – 10-11/16 7.891
16 Pneg-4036-10 36 Ft Diameter Bin with 10K Roof

Chapter 2: General Overview
Figure 2-2 Anchor bolt chords for 36 diameter 3–post bin
Radius Location of Bolt (B) Anchor Bolt Quantity
ft and in m
18 – 3-5/8 5.578 36
Chord (A) Length
ft and in m
1 3 – 2-5/16 0.973
2 6 – 4-5/16 1.938
3 9 – 5-3/4 2.889
4 12 – 6-1/4 3.816
5 15 – 5-11/16 4.716
6 18 – 3-11/16 5.580
7 21 – 0 6.401
8 23 – 6-7/16 7.174
9 25 – 10-11/16 7.891
Pneg-4036-10 36 Ft Diameter Bin with 10K Roof 17

Chapter 2: General Overview
Tools Required for Construction
General tools needed to perform this construction:
• Combination wrench set 7/16 in. to 1 in.
• Alignment punches 12 in. long
• 1/2 in. Drive socket set and ratchet
• Nail aprons or tool pouches to hold supplies
• Gloves for hand protection
• Tape measure
• 1/2 in. Drive electric or pneumatic torque gun with variable impact capabilities
• 1/2 in. Drive impact socket set
• Lifting jacks
• Center pole roof support
• Step ladders
• Large C-clamp or welding V-grip for clamping
NOTE: Quantities required will depend on the number of workers and size of the bin.
Guidelines for Proper Storage of Grain Bin Materials Prior to
Construction
Storage of the build materials prior to construction is important. Do not to allow moisture to remain
between sheets or panels.
Wet storage stain (rust) will develop when closely packed bundles of galvanized material, such as side-
wall and roof sheets, have moisture present. Inspect roof and sidewall bundles on arrival for any moisture.
If moisture is present, it must not be allowed to remain between the sheets. Separate the sheets or
panels immediately and wipe them down. Spray with a light oil or diesel fuel.
If possible, sidewall bundles, roof sheets and other closely packed galvanized materials should be stored
in a dry, climate controlled building. If outdoor storage is unavoidable, the materials should be stored so
that they are raised above the ground and vegetation. Any stacking and spacing materials should not be
corrosive or wet. Be sure to protect materials from the weather, but permit air movement around the bun-
dles if possible.
Storing roof bundles and sidewall sheets at a slight incline can also help minimize the presence of mois-
ture. Storing the bundles with the center of the dome up (like an arch) is one option for minimizing mois-
ture during storage. Sidewall bundles can also be stored on edge but must be secured so that they do not
fall over and cause injury.
If “white rust” or “wet storage stain” occurs, contact the manufacturer immediately about ways to minimize
the adverse effect upon the galvanized coating.
18 Pneg-4036-10 36 Ft Diameter Bin with 10K Roof

Chapter 2: General Overview
Overview for a Typical Bin Installation
These are the typical steps one would perform when constructing a grain bin. Procedures may vary
depending on the different site requirements.
Pre-Assembly Activities
• Sorting and grouping parts
• Assemble A-frames
• Assemble center collar
• Assemble cap plate
• Install vent to roof panels
• Install wind ring bracket to the stiffeners
Pneg-4036-10 36 Ft Diameter Bin with 10K Roof 19

Chapter 2: General Overview
Guidelines for Construction Procedures and Lifting Jack Usage
The following procedure is a guideline when using a lifting jack. Follow this general guideline when lifting
the bin as sidewall sheets are being installed.
NOTE: The roof and the top ring for odd ringed bins or the roof and two rings for even ringed bins, will be
installed prior to the beginning of bin lifting procedures. Refer to all other procedures on sidewall
and stiffener installation prior to the start of construction.
IMPORTANT: Begin building with the bin oriented for doors and material handling equipment to be in the
correct position when bin construction is complete.
1. Consider the starting location of the bin, relative to the location of the doors and other accessories.
Proper placement of lifting jacks in relationship to anchor bolts could make a difference in final loca-
tions. Note that the sidewall sheets will be staggered.
2. The bin is lifted by the use of lifting jacks. Lifting jacks are used to slowly and evenly lift the bin
during construction. Lifting jacks must be properly sized and designed to carry all loads and job site
conditions associated with the construction of the bin.
The number of lifting jacks required is best determined by personal experience and expertise. Fac-
tors such as bin size, jack design, construction conditions, support surface, etc., are all to be consid-
ered when deciding how many to use. If in doubt, use one jack on every sheet. The lifting jack must
be adequate to carry all loads. Heavy duty jacks, generally hydraulic or electric powered in the case
of large bins, should be used for commercial installation. All jacks should be secured with braces or
otherwise maintained in a stable condition.
Lifting of the bins should not be done under windy conditions.
Follow the jack manufacturers recommendations on capacity and operations.
3. Lifting brackets should be attached through the stiffener bolt holes. Normally you will need to attach
to at least four (4) bolts per stiffener.
4. Raise the bin just high enough to assemble the next ring. When lifting the bin, all jacks must lift at
an equal rate. Monitor the lift to ensure even lifting is occurring.
5. To the inside of the first ring, bolt the next ring. Be sure to stagger the sheets and select the proper
gauge material.
6. Lower the bin onto the foundation after assembling and tightening bolts on the new ring or rings.
7. Attach stiffeners to the body sheets every two (2) tiers (on the external surface of the bin). You may
want to leave sheets loose to make the attachment of the stiffeners easier.
8. Now re-bolt the lifting brackets to the lowest ring in place thus far. Continue ring additions by repeat-
ing Step 5 and Step 6.
9. Add inside and outside ladders as you continue to raise the bin. (Refer to the manual supplied with
the ladders and platforms.)
10.Add platforms as you raise the bin. (Refer to the manual supplied with the ladders and platforms.)
11.Lower the tank and secure to the foundation before leaving the job site.
12.At the completion of the tank, set stiffeners over the anchor bolts and measure the tank to ensure it
is in a round condition. Consult with GSI for questions on tolerances.
NOTE: For 2 ring doors or vehicle traffic doors, special placement issues may apply. Consult the special
instructions provided with two ring doors or vehicle traffic doors for these options.
20 Pneg-4036-10 36 Ft Diameter Bin with 10K Roof
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