Hagie DTB User manual

5 - DASH / AUTO
2020 DETASSELER TOOL BAR (DTB)
OPERATOR’S MANUAL
493832

5 - DASH / AUTO

CONTENTS
5 - DASH / AUTO
Covers Attachment Serial Numbers: DTB 20001-20500 Part No. 493832
© 2019 Hagie Manufacturing Company. Clarion, Iowa USA Rev. 20C191122
Some of the material used in this manual may be the reproduced works of Deere & Co.
1 – INTRODUCTION
A Word From Hagie Manufacturing Company ...................................................................1-1
About This Manual .............................................................................................................1-1
Safety Messages Used In This Manual .............................................................................1-2
Service and Assistance ......................................................................................................1-2
Product Warranty ...............................................................................................................1-3
Identification .......................................................................................................................1-3
Specifications .....................................................................................................................1-4
2 – SAFETY AND PRECAUTIONS
Intended Use ......................................................................................................................2-1
Safety Precautions .............................................................................................................2-1
Operator Presence Switch (OPS) ......................................................................................2-3
Safety Decals .....................................................................................................................2-4
3 – OPERATING YOUR DTB
Detasseling System Components ......................................................................................3-1
Fold Procedure - Detasseler Tool Bar ...............................................................................3-6
Detasseling System - Operation ........................................................................................3-9
Tasseltrol™ XL/LS System 12 .........................................................................................3-11
4 – MAINTENANCE AND STORAGE
Service - Lubrication ..........................................................................................................4-1
Service Intervals ................................................................................................................4-3
Storage ..............................................................................................................................4-4
5 – MISCELLANEOUS
Transporting .......................................................................................................................5-1
Quick-Tach System - Detasseler Tool Bar .........................................................................5-4
Attachment Assembly ......................................................................................................5-11
Troubleshooting ...............................................................................................................5-18

1-1
5 - DASH / AUTO
SECTION 1 – INTRODUCTION
A WORD FROM HAGIE
MANUFACTURING
COMPANY
Congratulations on the purchase of your
Detasseler Tool Bar (DTB) attachment! We
recommend that you review this operator’s
manual and become familiar with operating
procedures and safety precautions before
attempting to operate your DTB.
As with any piece of equipment, certain
operating procedures, service, and
maintenance are required to keep your DTB
in top running condition. We have attempted
herein to cover all of the adjustments
required to fit varying conditions. However,
there may be times when special care must
be considered.
NOTE: The user is responsible for
inspecting the attachment and
having parts repaired or replaced
when continued use of the product
causes damage or excessive wear to
other parts.
Hagie Manufacturing Company reserves
the right to make changes in the design and
material of any subsequent DTB without
obligation to existing attachments.
Thank you for choosing a Hagie DTB and
we ensure you of our continued interest and
support in its optimal performance for you.
We are proud to have you as a customer!
ABOUT THIS MANUAL
This manual will aid you in the proper
operation and service of your DTB
attachment. It is the responsibility of the user
to read the operator’s manual and comply
with the correct and safe operating
procedures, as well as maintain the product
according to the service information provided
in the Maintenance and Storage Section
elsewhere in this manual.
Photographs and illustrations used in this
manual are of general nature only. Some of
the equipment described and/or shown may
or may not be available on your attachment.
NOTICE
The purpose of this manual is to guide
you in the proper operation of the DTB
attachment, as well as provide you with
pertinent safety precautions and
maintenance information. This manual is
intended to cover the DTB attachment
only and any differences in the operation
of the sprayer controls. Refer to your
sprayer operator’s manual and all other
literature that is included with the
machine for complete instructions on
machine operation.
NOTICE
Any pictures or illustrations contained
within this manual that depict situations
with shields, guards, rails, or lids
removed are for demonstration only.
Keep all shields and safety devices in
place at all times.

1-2
SECTION 1 –
INTRODUCTION
Information described in this manual was
correct at the time of printing. Because of
Hagie Manufacturing Company’s continuous
product improvement, certain information
may not be included in this manual. To obtain
the most current operator’s manual for your
attachment, please visit www.hagie.com.
Keep this manual in a convenient place
for easy reference. This manual is
considered a permanent fixture of the
product. In the event of resale, this manual
must accompany the DTB.
If you do not understand any part of this
manual or require additional information or
service, contact your local John Deere dealer
for assistance.
SAFETY MESSAGES USED
IN THIS MANUAL
The following safety messages found
throughout this manual alert you of situations
that could become potentially dangerous to
the operator, service personnel, or
equipment.
NOTE: A “Note” is intended to make special
mention of, or remark on.
SERVICE AND ASSISTANCE
John Deere Is At Your Service
Customer satisfaction is important to
Hagie and John Deere. Our dealers strive to
provide you with prompt, efficient parts and
service:
• Maintenance and service parts to sup-
port your equipment.
DANGER
The signal word DANGER indicates a
hazardous situation which, if not
avoided, will result in death or serious
injury.
WARNING
The signal word WARNING indicates a
hazardous situation which, if not
avoided, could result in death or serious
injury.
CAUTION
The signal word CAUTION indicates a
hazardous situation which, if not
avoided, could result in minor or
moderate injury. CAUTION may also be
used to alert against unsafe practices
associated with events which could lead
to personal injury.
NOTICE
The signal word NOTICE indicates
operator awareness which, if not
avoided, may result in personal or
property damage.

SECTION 1 –
INTRODUCTION
1-3
• Trained service technicians and the nec-
essary diagnostic and repair tools to ser-
vice your equipment.
Customer Satisfaction Problem
Resolution Process
Your John Deere dealer is dedicated to
supporting your equipment and resolving any
problem you may experience.
1. When contacting your dealer, be pre-
pared with the following information:
- Machine model and product identifica-
tion number.
- Date of purchase.
- Nature of problem.
2. Discuss problem with dealer service
manager.
3. If unable to resolve, explain problem to
dealership manager and request assis-
tance.
4. If you have a persistent problem your
dealership is unable to resolve, ask your
dealer to contact John Deere for assis-
tance, or contact the Ag Customer Assis-
tance Center at 1-866-99DEERE (866-
993-3373) or e-mail us at
www.deere.com/en_US/ag/contactus.
PRODUCT WARRANTY
Please contact your local John Deere
dealer for further information.
IDENTIFICATION
The DTB attachment has an identification
plate mounted on the main tool bar that
provides attachment model and serial
number.
NOTICE
Reference to right and left-hand used
throughout this manual refers to the
position when seated in the operator’s
seat facing forward.
DTB Identification Plate
-Typical View
DTB Identification Plate Location
(Located on the main tool bar)
-Typical View

1-4
SECTION 1 –
INTRODUCTION
SPECIFICATIONS
NOTE: Dimensions may vary, depending on tire size.
NOTE: Refer to “Specifications” provided in the machine operator’s manual for complete
machine dimensions.
* Refer to “Tire Specifications” provided in the machine operator’s manual for a complete listing of tire
options when configuring specifications on your model.
Detail Description Specification
A Tool Bar Length
(from front of tool bar to center of wheel hub)
• 80.5”/204.5 cm (6 Row)
• 128.5”/326.4 cm (8-10 Row)
• 186.5”/473.7 cm (12-18 Row)
BHeight (from bottom of tool bar to ground) 75.75”/192.4 cm *
C Overall Machine Length
(from front of tool bar to rear hood)
• 315.5”/801.4 cm (6 Row, Short Frame)
• 341.5”/867.4 cm (6 Row, Long Frame)
• 363.5”/923.3 cm (8-10 Row, Short Frame)
• 389.5”/989.3 cm (8-10 Row, Long Frame)
• 421.5”/10 m (12-18 Row, Short Frame)
• 447.5”/11 m (12-18 Row, Long Frame)
DOverall Width (boom cradles) 153”/388.6 cm
A
B
C

SECTION 1 –
INTRODUCTION
1-5
General Information
•Frame Type: 4x8” (10.2x20.3 cm)
modular platform frame
•Suspension: 4-wheel, individual, auto
air-ride
•Shipping Width:
153”/388.6 cm (90/100’ boom cradles)
•Approximate Dry Weight:
3,204 lbs./1,453 kg (8-10 row tool bar)
NOTICE
Because Hagie Manufacturing
Company offers a variety of options, the
illustrations in this manual may show a
machine equipped other than standard.
Machine dimension and weight values
may vary, depending on available
equipment.
D

1-6
SECTION 1 –
INTRODUCTION
Description Specification
General
Monitors/Controls Machine Display (Tasseltrol™ XL)
General System Light sensing system, depth command, electrical disconnect,
hydraulic couplers
Outriggers
12-Row 134”/340.4 cm (1 left, 1 right)
8-Row 75”/190.5 cm (1 left, 1 right)
Quad Pullers
Number of Rows Available 6, 8, 10, or 12
Drive Hydraulic
Tire Size 4.10/3.50 2-ply
Tire Pressure 10 PSI/.7 bar
Operating Speed • Min Speed = 375 RPM
• Mid Speed = 400 RPM
• Max Speed = 425 RPM
NOTE: It is recommended to set the quad pullers as close to “mid”
speed range as possible.
Pulling Height • Minimum Range = 32-97” (81.3-246.4 cm)
• Maximum Range = 40-105” (101.6-266.7 cm)
Weight (per assembly) 86 lbs. (39 kg)
Cutter Heads
Number of Rows Available 6, 8, 10, or 12
Drive Hydraulic
Blade Size 18”/45.7 cm
Operating Speed • Min Speed = 2900 RPM
• Mid Speed = 3000 RPM
• Max Speed = 3100 RPM
NOTE: It is recommended to set the cutter heads as close to “mid”
speed range as possible.
Cutting Height • Minimum Range = 29-94” (73.7-238.8 cm)
• Maximum Range = 13-102” (33-259.1 cm)
Weight (per assembly) 62 lbs. (28 kg)

2-1
5 - DASH / AUTO
SECTION 2 – SAFETY AND PRECAUTIONS
INTENDED USE
Most accidents occur as the result of
failure to follow basic and fundamental safety
rules and precautions. Recognizing potential
safety hazards, following correct and safe
operating procedures described in this
manual, and complying with safety warnings
located throughout the machine and
attachment may reduce the risk of accidents.
There is no way to completely eliminate
the potential for danger when operating
agricultural equipment. Therefore, you must
study this operator’s manual and understand
how to operate the attachment controls for
safe operation before using the attachment.
Likewise, never let anyone operate the
attachment without proper instruction.
Do not operate the attachment for
anything other than its intended use. Hagie
Manufacturing Company shall not be liable
for any damage, injury, or death associated
with improper use of the attachment.
Do not make any modifications such as,
but not limited to, weldments, add-ons,
adaptations, or changes from the original
design of the attachment. Such modifications
may become safety hazards to you and
others and will void all warranties.
Replace missing, faded, or damaged
safety signs. Refer to “Safety Decals”
elsewhere in this section for correct sign and
placement.
SAFETY PRECAUTIONS
General Safety
• Before operating the attachment, ensure
there are no obstacles or persons in the
path of travel.
• Keep clear of all moving parts and keep
others away while operating.
• The hydraulic and electrical control sys-
tems are optimized for use with this
attachment. Any modification to these
systems may lead to unintended or
uncontrolled motion. Do NOT install add-
on control systems that are not approved
by Hagie Manufacturing Company.
• Some conditions cannot be completely
safeguarded against without interfering
with efficient operation of the machine
and/or reasonable accessibility. In these
cases, decals have been installed to pro-
vide the operator with hazard informa-
tion. Do NOT remove decals for any
reason. If a decal is damaged or miss-
ing, contact your local John Deere
dealer for replacement.
Wear Protective Clothing
• Do not wear loose fitting clothing that
could get caught in moving parts. Wear
safety equipment that is appropriate for
the job.
NOTICE
This attachment is designed for and
intended to be used for the removal of
tassels from the tops of corn plants. Use
in any other way or for any other purpose
is considered misuse of this attachment.

2-2
SECTION 2 –
SAFETY AND PRECAUTIONS
• Do not store chemical-soaked clothing in
the cab. Clean off as much mud and dirt
from your shoes as you can before
entering the cab.
Protect Against Noise
• Wear suitable hearing protection. Pro-
longed exposure to loud noise may
result in loss of hearing.
Be Prepared
• Be prepared for an emergency. Keep a
fire extinguisher, first aid kit, and clean
water in the cab at all times.
• Service the fire extinguisher regularly.
• Keep an accurate inventory of supplies
in the first aid kit and dispose of any
items that have expired.
General Maintenance Safety
• Turn off sprayer engine before checking,
adjusting, repairing, lubricating, or clean-
ing any part of the attachment.
• Disconnect the battery ground cable and
turn the Battery Disconnect Switch OFF
before servicing the electrical system or
welding on the attachment.
Remove Accumulated Crop
Debris
• The buildup of crop debris in the engine
compartment, on the engine, or near
moving parts is a fire hazard. Check and
clean areas frequently. Before performing
any inspection or service, engage the
parking brake, shut off the engine, and
remove the key.
Remove Paint Before Welding or
Heating
• Avoid toxic fumes and dust. Hazardous
fumes can be generated when paint is
heated by welding, soldering, or using a
torch.
• Do not use chlorinated solvents in areas
where welding will take place.
• Perform all work in an area that is well
ventilated to carry toxic fumes and dust
away.

SECTION 2 –
SAFETY AND PRECAUTIONS
2-3
• Dispose of paint and solvents properly.
Avoid Heating Near Pressurized
Lines
• Avoid torching, welding, and soldering
near pressurized hydraulic lines. Pres-
surized lines may accidentally burst
when heat goes beyond the immediate
flame area.
Safe Hydraulic Maintenance
• Always practice personal safety when
performing service or maintenance on
the hydraulic system.
• Use caution when working around
hydraulic fluid under pressure. Escaping
fluid can have sufficient force to pene-
trate your skin, causing serious injury.
This fluid may also be hot enough to
burn.
• Always lower the load or relieve pres-
sure before repairing a hydraulic leak.
OPERATOR PRESENCE
SWITCH (OPS)
The Operator Presence Switch (located
inside the operator’s seat) protects the
operator from exposure to moving parts or
hazards when operating the detasseler
cutter heads and quad pullers.
This safety feature introduces an
electrical interlock that ensures that when the
operator is out of the cab, the operation of
these functions have stopped. This is
achieved by using the OPS to prevent the
cutter heads and quad pullers from operating
if the operator is not seated in the operator’s
seat for two (2) seconds.
When the operator leaves the operator’s
seat while the machine is running, a warning
message will appear on the Machine Display
to alert the operator to operate the machine
from seat.
Operator Presence Switch
(Located inside the operator’s seat)
-Typical View

2-4
SECTION 2 –
SAFETY AND PRECAUTIONS
To Resume Operation
• Return to operator’s seat.
• Press OK on the Machine Display warn-
ing message.
• Depress the Main Motor Switch (located
on the Hydrostatic Drive Control Handle)
to resume operation.
SAFETY DECALS
Decals warning you of avoidable danger
are located on various parts of the
attachment and cab area. They are there for
your personal safety and protection. DO NOT
remove them. They will fracture upon
attempted removal and therefore, must be
replaced.
Following are locations of important safety
decals. Replace them if they are damaged or
missing. All safety decals, instructional
decals, or machine striping may be
purchased through your local John Deere
dealer.
To replace safety decals, ensure the
installation area is clean and dry and decide
on exact position before you remove the
backing paper.
Decal Locations
650178
(2) Quick-Tach
650218
(2) - One located on each end of combo
attachment
Operator Out Of Seat Message
(Located on the Machine Display)

SECTION 2 –
SAFETY AND PRECAUTIONS
2-5
650258
(Located on each side of cutter head
assemblies)
650259
(Located on mounting tube of each
quad puller head assembly)
650303
(Located on right-hand cab window)
HXE28534
(Located on left-hand front cross
member)
650379
(Located on right-hand cab window)
CAUTION
SEVERING OF FINGERS OR HAND.
DO NOT PLACE FINGERS OR
HAND NEAR A MOVING CUTTER BLADE,
ATTEMPT TO STOP A MOVING CUTTER
BLADE, OR PERFORM MAINTENANCE
NEAR A MOVING CUTTER BLADE.
CAUTION
RISK OF INJURY FROM ROTATING TIRES.
DO NOT PLACE FINGERS OR HAND NEAR
MOVING QUAD PULLER TIRES, DISLODGE A
WEDGED OBJECT FROM MOVING TIRES, OR
PERFORM MAINTENANCE NEAR MOVING TIRES.

3-1
5 - DASH / AUTO
SECTION 3 – OPERATING YOUR DTB
DETASSELING SYSTEM
COMPONENTS
The Detasseling System is a constantly
monitored and continuously adjusted
system. The cab-mounted Machine Display
monitor receives data from the photo light
sensors to determine cutting/pulling height.
The following information in this section
explains the detasseling components and
their operation. Read the following section
entirely before operating the Detasseling
System.
• (A) - Detasseler Tool Bar Attachment
• (B) - LS System 12/Depth Command
• (C) - LS Photo Light Sensors
• (D) - Cutter Heads
• (E) - Quad Pullers
• (F) - Machine Display
• (G) - All Up/Down Switch*
• (H) - Outrigger Fold Switches (Left/Right)
• (I) - Main Motor Switch
* The Lift Icon Buttons on the Machine Display “DTB
Lifts/Motors” screen may also be used to raise/lower
all lifts simultaneously.
NOTICE
Attachment maintenance and repair,
including clearing blockages/unplugging
detasseler components should be
performed by qualified service
personnel only.
A
B
DC
E
F

SECTION 3 –
OPERATING YOUR DTB
3-2
Detasseler Tool Bar Attachment
(DTB)
The DTB attachment paired with the STS
provides a high-clearance design along with
adjustable automatic height control to
perform timely detasseling of corn crops
when timing is critical. The DTB unites
functionality with customizable options to
provide a solution that suits the individual
needs of your operation.
LS System 12/Depth Command
The LS (Light Sensing) System 12/Depth
Command is an automatic height adjustment
system controlled by the Machine Display
inside the cab.
LS Photo Light Sensors
The LS Photo Light Sensors detect crop
height and send a signal to the LS System
12/Depth Command, which controls
automatic height adjustment.
G
H
H
I
DTB Attachment
(Shown with quad pullers)
-Typical View
LS System 12/Depth Command
-Typical View
LS Photo Light Sensor Assembly
-Typical View

3-3
SECTION 3 –
OPERATING YOUR DTB
• The upper and lower LS Photo Lights
are equipped with LED lights (A, C, D, E)
that indicate operation status.
• The LT/DK (Light/Dark) Switch (A)
(located on the photo light sensor)
changes the activated condition of the
green LED from ON (LT) to OFF (DK).
• The Sensitivity Adjustment Screw (B)
should always be set to MAXIMUM.
• The Yellow LED Light (C) indicates the
power is ON.
• The Green LED Light (D) indicates out-
put energized (sending a signal to the
Tasseltrol™ XL system).
• The Red LED Light (E) indicates that the
photo light is receiving reflected signal.
Cutter Heads
The hydraulically-driven Cutter Heads go
through rows of corn and cut the tassels from
the top of corn plants.
NOTE: It is recommended to set the cutter
heads as close to “mid” speed range
as possible.
LS Photo Lights (Upper/Lower)
-Typical View
-Typical View
Cutter Head Speeds
Min Speed =2900 RPM
Mid Speed =3000 RPM
Max Speed =3100 RPM
CAUTION
SEVERING OF FINGERS OR HAND.
DO NOT PLACE FINGERS OR
HAND NEAR A MOVING CUTTER BLADE,
ATTEMPT TO STOP A MOVING CUTTER
BLADE, OR PERFORM MAINTENANCE
NEAR A MOVING CUTTER BLADE.

SECTION 3 –
OPERATING YOUR DTB
3-4
Quad Pullers
NOTE: Maximum tire pressure =
10 psi (.7 bar).
The hydraulically-driven Quad Pullers go
through rows of corn and pull the tassels
from the top of corn plants by catching it
between the Quad Puller tires moving at high
speed in opposite directions.
NOTE: It is recommended to set the quad
pullers as close to “mid” speed range
as possible.
Machine Display
The Machine Display is the central control
center of the machine. In addition, it is used
for programming detasseling heads to
control tool bar functions, such as:
• Lift/Motor Control (Auto/Manual Mode)
• Depth Command
• Light Sensing
• Calibration
NOTICE
Ensure quad puller tires have equal
pressure. Check tire pressure daily.
Cutter Heads
-Typical View
CAUTION
RISK OF INJURY FROM ROTATING TIRES.
DO NOT PLACE FINGERS OR HAND NEAR
MOVING QUAD PULLER TIRES, DISLODGE A
WEDGED OBJECT FROM MOVING TIRES, OR
PERFORM MAINTENANCE NEAR MOVING TIRES.
Quad Puller Speeds
Min Speed =375 RPM
Mid Speed =400 RPM
Max Speed =425 RPM
Quad Pullers
-Typical View

3-5
SECTION 3 –
OPERATING YOUR DTB
All Up/Down Switch
The All Up/Down Switch (located on the
Hydrostatic Drive Control Handle) is used to
raise or lower all lifts simultaneously. In
addition, the same all up/down function can
be controlled by pressing the Lift Icon
Buttons - UP/DOWN (located on the Machine
Display “DTB Lifts/Motors” screen).
Outrigger Fold Switches
(Left/Right)
The hydraulic Outrigger Fold Switches
(located on the Hydrostatic Drive Control
Handle) are used to hydraulically fold/unfold
the outriggers.
Machine Display
-Typical View
All Up/Down Switch
(Located on the Hydrostatic
Drive Control Handle)
-Typical View
Lift Icon Buttons (All Up/Down)
(Located on the Machine Display
DTB Lifts/Motors Screen)
-Typical View
Outrigger Fold Switches - Left/Right
(Located on the Hydrostatic
Drive Control Handle)
-Typical View

SECTION 3 –
OPERATING YOUR DTB
3-6
Main Motor Switch
NOTE: The Main Motor Switch is used for
detasseling functions. This switch is
referred to as the Master Spray
Switch when used for spray
application. Refer to your machine
operator’s manual for further
information.
The detasseling head motors are
controlled by the Main Motor Switch (located
on the Hydrostatic Drive Control Handle).
This switch must be in the ON position to
enable detasseling head operation.
FOLD PROCEDURE -
DETASSELER TOOL BAR
Unfolding the Attachment
(From storage position)
1. Ensure the Hydrostatic Drive Control
Handle is in the NEUTRAL position.
2. Engage the parking brake.
Main Motor Switch
(Located on the Hydrostatic
Drive Control Handle)
-Typical View
WARNING
Before proceeding, check area around
the machine for bystanders, overhead
objects, and power lines. Failure to
comply may result in serious injury or
death.
Hydrostatic Drive Control Handle
-Typical View